Patents Assigned to Kalle GmbH
  • Patent number: 11825865
    Abstract: A description is given of a tubular food casing having a fiber layer on the inside and having two or more polymer layers. The polymer layers include a first continuous polymer layer (A), with which the inner fiber layer or nonwoven-web layer is coated on the side of the tubular casing facing away from the inside, and completely covers the layer, and at least one polymer layer (B), and a monoaxially or biaxially oriented film based on polyamide and/or copolyamide. At least two of the polymer layers are joined to one another directly by a layer of adhesive. The inner fiber layer may absorb colour, smoke, aroma and/or flavour substance(s), such as liquid smoke or caramel, store these substances and transfer them to a food located within the casino. The casing is suitable as artificial sausage casing, especially for cooked-filling and scalded-emulsion sausage.
    Type: Grant
    Filed: November 20, 2017
    Date of Patent: November 28, 2023
    Assignee: Kalle GmbH
    Inventors: Erna Kastl, Jens Fögler, Ulrich Delius, Martina König
  • Publication number: 20230106146
    Abstract: A coextruded, multi-layered, water vapor-impermeable, tubular, and seamless food casing having at least three layers is provided. The layers include at least one porous layer having a porous food contact side suitable for transferring food additives having a porous food contact side, at least one carrier layer based on at least one aliphatic and/or partially aromatic (co-)polyamide, and at least one water vapor-impermeable layer. At least one adhesive layer including an adhesion-promoting component is arranged between the adjoining layers or an adhesion-promoting component is contained in one or more of the water vapor-impermeable layer(s). At least one porous layer includes an aliphatic (co-)polyamide and a hydrophilic (co-)polymer having a mean molar mass Mw of at least 8000 Da. A method for producing the food casing is provided. The food casing is used as an artificial sausage casing, especially, for cooked or boiled sausage.
    Type: Application
    Filed: October 4, 2022
    Publication date: April 6, 2023
    Applicant: Kalle GmbH
    Inventors: Igor RASKITA, Martina KÖNIG, Ulrich DELIUS, Hans FÜßER, Michael SCHMIDT
  • Publication number: 20220240522
    Abstract: The present invention relates to a tubular, seamless, biaxially stretched, smoke-permeable and water vapour-permeable, colouristically neutral and transparent, single-layer food casing formed from a mixture including 50 to 95% by weight of aliphatic (co)polyamide, 3 to 40% by weight of at least one vinyl (co)polymer having units of N-vinyl-2-pyrrolidone and 1.5 to 7.0% by weight of at least one aliphatic diol and/or aliphatic polyol, based in each case on the weight of the mixture. The diol and/or polyol is homogeneously distributed in a matrix formed by the aliphatic (co)polyamide. The food casing is produced by an extrusion method with biaxial tube stretching and subsequent heat-setting. It is particularly suitable as synthetic sausage casing, especially for raw sausage, such as salami or mettwurst.
    Type: Application
    Filed: February 2, 2022
    Publication date: August 4, 2022
    Applicant: Kalle GmbH
    Inventors: Ulrich DELIUS, Igor RASKITA
  • Patent number: 10959440
    Abstract: A tubular, seamless, water vapour permeable, smokable, biaxially draw-oriented and partially or completely heat-set food casing is provided having at least two layers based on thermoplastic polymers. At least one layer A, which does not form the inside layer, comprises a blend of aliphatic (co)polyamide and at least one hydrophilic polymer, while the inside layer I comprises a blend of aliphatic or isocyclic (co)polyamide and a block copolymer selected from polyether-amide, polyether-ester and polyether-urethane. The casing is produced by a tubular-film blowing process or a process with biaxial tubular-film draw-orientation. The casing is envisaged more particularly as synthetic sausage casing, especially for smoked raw sausage, such as salami.
    Type: Grant
    Filed: January 24, 2019
    Date of Patent: March 30, 2021
    Assignee: Kalle GmbH
    Inventors: Ulrich Delius, Igor Raskita
  • Patent number: 10717573
    Abstract: A shirr-stable, tubular food casing having a glued, permanently elastic longitudinal seam based on a flat fibrous textile material coated with acrylic, collagen and/or a protein derived therefrom is provided. The seam is generated using a reactive hotmelt glue. The glued seam is resistant to boiling for a long time and also exhibits sufficient stability thereafter. Exemplary textile materials include a consolidated nonwoven or spunbonded nonwoven, a woven fabric, loop-formingly knitted fabric, laid fabric, loop-drawingly knitted fabric. To form the casing, the textile material is coated in the flat state. The coated textile material is cut into strips according to the diameter of the casing to be produced and glued using a reactive hotmelt glue, such as a PUR hotmelt glue, to form the tube. The food casing is preferably used as artificial sausage casing or for wrapping cheese or fish.
    Type: Grant
    Filed: February 11, 2015
    Date of Patent: July 21, 2020
    Assignee: Kalle GmbH
    Inventors: Michael Seelgen, Holger Schlange
  • Patent number: 10321685
    Abstract: A biocide-free sponge cloth prewetted with a hygroscopically acting inorganic salt is provided. The spone cloth is based on regenerated cellulose which is mechanically reinforced with fibers and/or a web and includes a hygroscopically acting salt. The sponge cloth has an aw value of less than 0.80. On account of the low aw value, the sponge cloth has an antibacterial, bacteriostatic, fungicidal and/or fungistatic effect. The hygroscopically acting salt is preferably magnesium chloride. It can be combined with further inorganic salts, with low molecular weight, mono- or polyhydric alcohols, with sugars, sugar esters, mono- or polybasic carboxylic acids, esters of mono- or polybasic carboxylic acids and/or with hydrophilic polymers. The sponge cloth is preferably produced by the viscose process.
    Type: Grant
    Filed: December 14, 2015
    Date of Patent: June 18, 2019
    Assignee: Kalle GmbH
    Inventors: Leo Mans, Norbert Tüschen, Marian Peter Sklorz
  • Patent number: 10264798
    Abstract: A biopolymer-based food casing having an impregnation on the side facing the food is provided. The impregnation includes at least one hydrophobic, synthetic, organic polymer. By taloring the impregnation, the peelability of the casing may be adjusted to correspond to the type of food contained within the casing. The casing is used, especially, as an artificial sausage casing for raw sausage, scalded-emulsion sausage or cooked-meat sausage.
    Type: Grant
    Filed: June 10, 2013
    Date of Patent: April 23, 2019
    Assignee: Kalle GmbH
    Inventors: Matthias Pohl, Nico Michaelis
  • Patent number: 9675088
    Abstract: The invention relates to a foodstuff casing having a textile supporting layer. The textile supporting layer has, on the side facing the foodstuff, an edible, however, essentially water-insoluble coating. The coating contains solid and/or liquid aromatic substances, dyestuffs and/or food flavorings and can be transferred onto foodstuff located inside the casing. An additional layer, largely or completely formed from water soluble material may be advantageously located between the transferable layer and the textile supporting material.
    Type: Grant
    Filed: February 4, 2005
    Date of Patent: June 13, 2017
    Assignee: Kalle GmbH
    Inventors: Jens Foegler, Herbert Gord, Bernd Adolf Lang, Peter Wolf
  • Patent number: 9585406
    Abstract: The invention relates to uncooked dry or semi-dry sausage products in tubular casings that are based on an optionally-coated textile material. The tubular casing has a longitudinal seam with a sealing strip. On the sealing strip is located a discontinuous layer of a sealing polymer. The sealing strip is bonded to the casing essentially at sealing points defined by the discontinuous layer. The invention further relates to a process for producing the uncooked dry or semi-dry sausage product.
    Type: Grant
    Filed: January 21, 2009
    Date of Patent: March 7, 2017
    Assignee: Kalle GmbH
    Inventor: Ulrich Delius
  • Publication number: 20170055558
    Abstract: Food casings or packaging impregnated and/or coated on the inside with at least one transferrable coloring and/or flavoring agent are provided. In some embodiments, the coloring and/or flavoring agent includes a hydrolyzed vegetable protein (HVP), optionally an acid-hydrolyzed vegetable protein, a yeast extract, or a combination thereof. Also provided are methods for imparting a color to a food product, which in some embodiments can include maintaining the food product in the food casing or packaging impregnated and/or coated on the inside with at least one transferrable coloring and/or flavoring agent for a time and under conditions sufficient to impart a color to the food product, wherein the coloring and/or flavoring agent includes a hydrolyzed vegetable protein (HVP), optionally an acid-hydrolyzed vegetable protein, a yeast extract, or a combination thereof.
    Type: Application
    Filed: May 1, 2015
    Publication date: March 2, 2017
    Applicants: Kerry Ingredients & Flavours, KALLE GmbH
    Inventors: Hans-gerd ZIEMES, Mark Drewes VAN DER BLEEK, Erna KASTL
  • Patent number: 9532577
    Abstract: A flexible tubular food casing having a flat support material is provided which, on at least one side, has a continuous coating based on a hotmelt polymer, with the coating preferably situated on the outside. The continuous coating has a weight per unit area of 3 to 200 g/m2, preferably 15 to 50 g/m2. The hotmelt polymers have an MVR value in the range of about 25 to 500 cm3 per 10 min, measured at 190° C. with a load of 2.16 kg. The flexible tubular food casing is suitable as a synthetic sausage casing for raw sausage, scalded-emulsion sausage or cooked-meat sausage.
    Type: Grant
    Filed: February 22, 2011
    Date of Patent: January 3, 2017
    Assignee: Kalle GmbH
    Inventors: Jens Foegler, Michael Seelgen, Ulrich Delius
  • Patent number: 9534099
    Abstract: A cellulose sponge cloth containing a net or grid as internal reinforcement is provided, with the sponge cloth further including a uniform distribution of fibers and/or durably softening polymers that are not water-leachable. The sponge cloth is produced by the viscose process by mixing with the fibers and/or the softening polymers and the pore former with cellulose xanthate and forming the resulting sponge cloth raw material into a thin layer. The grid or net is placed onto this layer, followed by a further layer of the sponge cloth raw material. Coagulation and regeneration baths and optional wash baths are used to dissolve the pore former out of the sponge cloth and regenerate the cellulose. The sponge cloth is bend-resistant, it does not break in the dry state. The sponge cloth is envisioned for cleaning and decontamination.
    Type: Grant
    Filed: March 22, 2011
    Date of Patent: January 3, 2017
    Assignee: Kalle GmbH
    Inventors: Leo Mans, Norbert Tueschen
  • Patent number: 9504262
    Abstract: A film-forming collagen concentrate is provided containing at least 18% by weight dry matter. At least 50% by weight of the protein of a homogeneous suspension produced from the concentrate in a 0.15 molar aqueous sodium dihydrogenphosphate buffer having a pH of 7 and a calculated dry matter fraction of 0.5% by weight may be separated as sediment by 15 min centrifugation at 1780 RFC and 15° C. A process is also disclosed for producing a collagen-concentrate-containing food casing that includes (a) producing an aqueous collagen mass; (b) concentrating the aqueous collagen mass until it has a solids fraction of 18% by weight or more; (c) admixing the concentrate with dilute acid to obtain a (co)extrudable or castable collagen mass; (d) coextruding or casting the collagen mass to from a casing; (e) solidifying the casing and, optionally, (f) drying the casing.
    Type: Grant
    Filed: December 15, 2008
    Date of Patent: November 29, 2016
    Assignee: Kalle GmbH
    Inventors: Marion Bueker, Gert Bueker, Gerhard Grolig
  • Patent number: 9265265
    Abstract: The invention relates to a biaxially drawn multilayer tubular film consisting of at least five layers, in which the external and two other layers contain aliphatic (co)-polyamide in a quantity equal to or greater than 50% by weight and are differently assembled. The inventive tubular film is produced by coextrusion and, thereby is seamless. Said tubular film can be used in the form of food product packagings, in particular as synthetic sausage casing.
    Type: Grant
    Filed: September 6, 2006
    Date of Patent: February 23, 2016
    Assignee: Kalle GmbH
    Inventors: Ulrich Delius, Bernhard Feron
  • Patent number: 8440277
    Abstract: Disclosed is an intrinsically stable shirred, tubular, single-layer or multilayer food casing that preferably has a sigma-5 value (longitudinal/transversal, measured in a moist state) of less than 20/20 N/mm2. Said casing is preferably shirred at a ratio of 100:1 or more, preferably 120:1 to 500:1, and is essentially made of synthetic polymers. The shirred casing can be stored and transported without using a net-type envelope and is particularly suitable for processing on fully automatic sausage stuffing, portioning, clipping, and twisting devices.
    Type: Grant
    Filed: August 23, 2004
    Date of Patent: May 14, 2013
    Assignee: Kalle GmbH
    Inventors: Walter Niederstaetter, Gerhard Grolig, Dirk Auf Der Heide, Christian Auf Der Heide, Stefanie Stalberg
  • Patent number: 8343522
    Abstract: Antimicrobial film based on biopolymers, in particular cellulose and/or protein, or uncoated or coated textile material, and also an antimicrobial sponge or an antimicrobial sponge cloth based on regenerated or precipitated cellulose are provided. The film, the sponge or the sponge cloth is impregnated or coated with at least one ?-amino acid ester, the ?-amino group of which is acylated with a fatty acid, or the corresponding hydrochloride, and the ?-amino acid ester is bound covalently, optionally also ionically, to the film, the sponge or the sponge cloth. The acylated ?-amino acid ester is preferably N-lauroyl-L-arginine ethyl ester monohydrochloride (LAECl), N-lauroyl-L-arginine methyl ester monohydrochloride (LAMCl) or N-lauroyl-L-lysine ethyl ester hydrochloride (LLECl). The film is preferably in the form of a flexible tube and is provided as casing for foods, especially sausage products.
    Type: Grant
    Filed: February 22, 2011
    Date of Patent: January 1, 2013
    Assignee: Kalle GmbH
    Inventors: Matthias Pohl, Klaus-Dieter Hammer, Walter Lutz
  • Patent number: 8323712
    Abstract: A process accelerating the ripening of raw sausages by incorporating a casing having a water vapor permeability of less than 600 g/m2 d at a relative humidity of less than 60%. Preferably, the process employs casings having a water vapor permeability of 50 to 400 g/m2 d, more preferably 70 to 300 g/m2 d, particularly preferably 80 to 200 g/m2 d. The process concerns, in particular, single-layered or multilayered casings made of thermoplastics, optionally also coated textile fiber skins or cellulose fiber skins.
    Type: Grant
    Filed: August 18, 2009
    Date of Patent: December 4, 2012
    Assignee: Kalle GmbH
    Inventor: Robert Wilfer
  • Patent number: 8318274
    Abstract: The invention relates to a food casing from a two-dimensional fiber structure, which is coated on one or both sides with acrylic resin. The acrylic resin is combined with at least one other natural and/or synthetic polymer. The acrylic resin in the coating may be admixed with the other polymer. The latter can also form a layer of it's own. On the inside of the casing (i.e. on the side facing the food), this coating prevents gelling out, while at the outside it has a mainly permeability-increasing effect. The casing is particularly used as artificial sausage casing, especially for cooked-smoked sausages.
    Type: Grant
    Filed: November 21, 2006
    Date of Patent: November 27, 2012
    Assignee: Kalle GmbH
    Inventors: Klaus-Dieter Hammer, Herbert Gord, Jens Foegler, Michael Seelgen
  • Patent number: 8286549
    Abstract: An apparatus for stuffing a pasty food that includes an applicator sleeve arranged between the inlet end and the outlet end of a stuffing tube. At least a portion of the applicator sleeve surrounds the stuffing tube about part or its complete circumference and the applicator sleeve supplies one or more strips coated and/or impregnated with transferable additives to the stuffing tube, with the strips being ultimately applied to the pasty food. The innovation further relates to a foodstuff in a tubular casing (e.g. sausage skin), in which at least one strip is arranged between the foodstuff and the surrounding casing, the strip being coated and/or impregnated with at least one transferable additive.
    Type: Grant
    Filed: October 14, 2009
    Date of Patent: October 16, 2012
    Assignee: Kalle GmbH
    Inventors: Dirk Auf Der Heide, Martina Koenig
  • Patent number: 8268129
    Abstract: The invention relates to a wet-fast nonwoven, preferably a fiber paper, which comprises fibers from a cellulose-containing material and fibers from a thermoplastic material welded firmly together at their points of intersection. The fibers from the cellulose-containing material are preferably hemp fibers while the fibers from the thermoplastic material are preferably fibers from polypropylene, polyester or polyamide. The fibers are interlinked under the action of pressure and/or heat, especially using a pair of heated calender rolls. The nonwoven or the fiber paper is especially used to reinforce food casings based on regenerated cellulose, especially in artificial cellulose hydrate-based sausage skins.
    Type: Grant
    Filed: October 15, 2005
    Date of Patent: September 18, 2012
    Assignee: Kalle GmbH
    Inventors: Klaus-Dieter Hammer, Herbert Gord, Walter Lutz