Abstract: A method of cutting curvilinear panels with ellipsoidal cuts and joining the abutted edges of the same with a slight gap therebetween by batten-like surfaces overlapping the edges on both the outer and inner cover sheets of the panel and sealing the gap therebetween--the batten-like surfaces being preferably bonded layers, and the method being adapted to accomodate complicated joining seams, bends and curves.