Patents Assigned to Kansai Paint, Co., Ltd.
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Publication number: 20190077985Abstract: The present invention provides the following aqueous coating composition. The aqueous coating composition comprises resin particles (A) having an average particle diameter of 300 to 1000 nm, a polyoxyalkylene group-containing polyol (B) having a number average molecular weight of 300 to 2000 and/or a diester compound (C), and a crosslinking agent (D); wherein the total solids content of the polyoxyalkylene group-containing polyol (B) and the diester compound (C) is 5 to 25 mass % based on the total solids content of the resin particles (A), the polyoxyalkylene group-containing polyol (B), the diester compound (C), and the crosslinking agent (D).Type: ApplicationFiled: March 16, 2017Publication date: March 14, 2019Applicant: KANSAI PAINT CO., LTD.Inventor: Takashi KANDA
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Publication number: 20190071586Abstract: An aqueous coating composition containing an acrylic-modified polyester resin (A) and a reactive-group-containing resin (B), the acrylic-modified polyester resin (A) comprising as a monomer component constituting the acrylic part, a polyoxyalkylene group-containing unsaturated monomer having a weight average molecular weight of 400 or more, and the proportion of compounds having 6 or more carbon atoms of the total amount of the polyester-constituting components being 50 mass % or more.Type: ApplicationFiled: March 6, 2017Publication date: March 7, 2019Applicant: KANSAI PAINT CO., LTD.Inventors: Yosuke HASEGAWA, Hiroshi KITAGAWA, Katsunori HIRAI
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Publication number: 20190039090Abstract: Provided are a brilliant pigment-containing aqueous base coat coating material with which it is possible to ensure waterproof adhesiveness and impart a metallic gloss, and a method for forming a multilayer film using the same. The invention provides a brilliant pigment-containing aqueous base coat coating material including water-dispersible acrylic polymer particles (A), a water-soluble acrylic resin (B), a curing agent (C), and a brilliant pigment (D) obtained by pulverizing a vapor-deposited metal film to create metal chips. The water-soluble acrylic resin (B) is a copolymer of an N-substituted (meth)acrylamide (i), a hydroxyl group-containing polymerizable unsaturated monomer (ii), a carboxyl group-containing polymerizable unsaturated monomer (iii), and a polymerizable unsaturated monomer (iv) other than (i)-(iii). The brilliant pigment (D) is contained in a pigment weight concentration (PWC) in the range of 10-40%.Type: ApplicationFiled: January 23, 2017Publication date: February 7, 2019Applicant: KANSAI PAINT CO., LTD.Inventors: Hiroki TAKEDA, Tohru IWAMOTO, Hiromi KATOH, Junichi KAJIMA, Shigeru TOMIZAWA
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Patent number: 10196540Abstract: An object of the present invention is to provide an aqueous coating composition comprising acrylic urethane composite resin particles that is excellent in storage stability and compatibility with other resin components and that achieves excellent performance of the obtained coating film, such as in finished appearance and water resistance. Provided as a means for achieving the above object is an aqueous coating composition comprising acrylic urethane composite resin particles (A), a reactive group-containing resin (B), and optionally a crosslinking agent (C), the acrylic urethane composite resin particles (A) comprising an acrylic urethane resin (I) and a graft acrylic resin (II), and being acrylic urethane composite resin particles prepared by synthesizing the acrylic urethane resin (I) in the presence of the graft acrylic resin (II), the graft acrylic resin (II) being a hydrophobic-chain- and hydrophilic-chain-containing resin having a weight average molecular weight of 5,000 or more.Type: GrantFiled: December 12, 2014Date of Patent: February 5, 2019Assignee: KANSAI PAINT CO., LTD.Inventors: Takashi Kanda, Masato Nakamizu
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Publication number: 20190001370Abstract: This invention relates to a multilayer coating film sequentially comprising, on a substrate, a colored coating film, an effect coating film, and a clear coating film, wherein the multilayer coating film has a lightness L*110 within a range of 60 to 90, the lightness L*110 being based on a spectral reflectance of light illuminated at an angle of 45 degrees with respect to the coating surface and received at an angle of 110 degrees with respect to the specularly reflected light; a 60-degree specular gloss within a range of 105 to 180, a graininess HG within a range of 10 to 40; and a flip-flop value within a range of 1.0 to 1.8.Type: ApplicationFiled: February 3, 2017Publication date: January 3, 2019Applicant: KANSAI PAINT CO., LTD.Inventors: Masayuki ITOH, Nobuhiko NARITA, Tatsuo KURAMOCHI
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Patent number: 10160863Abstract: An object of the present invention is to find a primer coating composition for aluminum wheels, the composition having excellent stability and being capable of forming a coating film having excellent corrosion resistance, edge corrosion resistance, and filiform corrosion resistance. The invention provides (1) a primer coating composition for aluminum wheels comprising a copolymer resin (A), and 1 to 30 parts by mass of fumed silica (B) and 0.1 to 10 parts by mass of a magnesium-containing phosphoric acid-based compound (C), per 100 parts by mass of the total solids content of the copolymer resin (A). The invention also provides (2) the primer coating composition for aluminum wheels according to Item (1), further comprising 0.1 to 10 parts by mass of metal-ion exchanged silica (D), per 100 parts by mass of the total solids content of the copolymer resin (A).Type: GrantFiled: March 24, 2014Date of Patent: December 25, 2018Assignee: KANSAI PAINT CO., LTD.Inventors: Hideki Matsuda, Hiroe Homma
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Publication number: 20180327613Abstract: An object to be solved by the present invention is to discover a thermosetting coating composition ensuring an excellent finished appearance without a decrease in corrosion resistance, and to provide a coated article with such excellent coating performances. The present invention provides a thermosetting coating composition, comprising a modified epoxy resin (A) resulting from a reaction of an epoxy resin (a1) with a modifier (a2), and optionally with an amine compound (a4); and a blocked polyisocyanate compound (B), the modified epoxy resin (A) comprising, at least in a part of the terminals thereof, a specific organic group, and having a number average molecular weight of 800 to 80,000.Type: ApplicationFiled: November 19, 2015Publication date: November 15, 2018Applicant: KANSAI PAINT CO., LTD.Inventors: Tsuneaki HORI, Masami KOBATA
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Publication number: 20180312697Abstract: This invention provides the following active energy ray-curable coating composition: an active energy ray-curable coating composition comprising (A) a polymerizable unsaturated group(s)-containing acrylic resin having a weight average molecular weight in the range of 5,000 to 30,000, (B) a urethane (meth)acrylate having a weight average molecular weight in the range of 1,000 or more but less than 5,000 and containing an average of two to four polymerizable unsaturated groups per molecule, (C) a polymerizable unsaturated compound having a weight average molecular weight in the range of 200 or more but less than 1,000 and containing an average of two to nine polymerizable unsaturated groups per molecule, and (D) a photopolymerization initiator, the molecular weight between crosslinks of a cured coating film obtained by applying the active energy ray-curable coating composition being in the range of 300 to 900 g/mol.Type: ApplicationFiled: October 24, 2016Publication date: November 1, 2018Applicant: KANSAI PAINT CO., LTD.Inventors: Kouta GOTOU, Haruhiko OKIYAMA, Haruka NAKAOKA
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Patent number: 10099252Abstract: A method for forming a multilayer coating film includes applying an aqueous first base coating composition (A) onto a cured electrodeposition coating film, applying an aqueous second base coating composition (B) without preheating, performing preheating, further applying a clear coating composition (C), and simultaneously heat-curing the first base coating film, the second base coating film, and the clear coating film. The aqueous first base coating composition contains a specific aqueous polyester resin, a specific aqueous acrylic resin, a specific aqueous urethane resin and a melamine resin. A breaking energy of a coating film formed of the aqueous first base coating composition and a peel strength between the coating film and the cured electrodeposition coating film are controlled to specific values.Type: GrantFiled: November 10, 2017Date of Patent: October 16, 2018Assignees: KANSAI PAINT CO., LTD., HONDA MOTOR CO., LTD.Inventors: Ryusuke Muramoto, Hiroshi Kitagawa, Yusuke Kurata, Takeshi Ogawa
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Publication number: 20180291213Abstract: The invention provides: a metallic coating composition and a method for forming a coating film. The metallic coating composition includes: a binder component containing a phosphate group-containing acrylic resin (A), a polyisocyanate compound (B), and a cellulose resin (C); and a vapor-deposition aluminum pigment (D), wherein the vapor-deposition aluminum pigment (D) is present in an amount of 100 to 300 parts by mass per 100 parts by mass of the total solids content of the binder component, and wherein the phosphate group-containing acrylic resin (A) is a copolymer resin of a monomer mixture consisting of 3 to 48 mass % of a phosphate group-containing polymerizable unsaturated monomer (a1), 6 to 45 mass % of a hydroxy-containing polymerizable unsaturated monomer (a2), and 10 to 91 mass % of other polymerizable unsaturated monomer (a3), based on the total amount of all of the monomers.Type: ApplicationFiled: April 10, 2018Publication date: October 11, 2018Applicant: KANSAI PAINT CO., LTD.Inventors: Ryusuke SHINKE, Yoshinori KATO
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Publication number: 20180265730Abstract: There is provided a coating composition with excellent storage stability, and with excellent mar resistance for obtained coating films. The coating composition comprises a hydroxyl group-containing resin (A), a curing agent (B) and a dispersion of acrylic resin-coated silica particles (C), the dispersion of acrylic resin-coated silica particles (C) being an acrylic resin-coated silica particle dispersion obtained by reacting silica particles with a polymerizable unsaturated group (c1) and a polymerizable unsaturated monomer (c2) in a mass ratio of (c1):(c2)=20:80 to 90:10, the polymerizable unsaturated monomer (c2) including a specific polymerizable unsaturated monomer (c2-1) as at least a portion of its components, and the molecular weight of the resin covering the silica particles being 400 to 6000.Type: ApplicationFiled: September 8, 2016Publication date: September 20, 2018Applicant: KANSAI PAINT CO. LTD.Inventors: Kazuya WATANABE, Akinori NAGAI
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Publication number: 20180265717Abstract: Production of an acrylic resin-coated silica particle dispersion that has excellent storage stability, when added to a coating material produces a coating film with excellent mar resistance: mixing and heating silica particles (A), an organic solvent (B) and a monomer having a polymerizable unsaturated group and a hydrolyzable silyl group (C) to obtain a polymerizable unsaturated group-containing silica particle dispersion (i), adding a tertiary amine (D) with a molecular weight of 120 to 380 and having a terminal alkyl and/or aryl group, to the component (i) dispersion, to obtain a polymerizable unsaturated group-containing silica particle dispersion (ii), reacting the component (ii) dispersion with a polymerizable unsaturated monomer (E), in a solid mass ratio of (ii):(E)=20:80 to 90:10, to obtain an acrylic resin-coated silica particle dispersion.Type: ApplicationFiled: September 8, 2016Publication date: September 20, 2018Applicant: KANSAI PAINT CO., LTD.Inventors: Kazuya WATANABE, Akinori NAGAI
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Patent number: 10059856Abstract: The invention provides: a metallic coating composition and a method for forming the coating film. The metallic coating composition includes: a binder component containing a phosphate group-containing acrylic resin (A), a polyisocyanate compound (B), and a cellulose resin (C); and a vapor-deposition aluminum pigment (D), wherein the vapor-deposition aluminum pigment (D) is present in an amount of 10 to 95 parts by mass per 100 parts by mass of the total solids content of the binder component, and wherein the phosphate group-containing acrylic resin (A) is a copolymer resin of a monomer mixture consisting of 3 to 48 mass % of a phosphate group-containing polymerizable unsaturated monomer (a1), 6 to 45 mass % of a hydroxy-containing polymerizable unsaturated monomer (a2), and 10 to 91 mass % of other polymerizable unsaturated monomer (a3), based on the total amount of all of the monomers.Type: GrantFiled: October 13, 2016Date of Patent: August 28, 2018Assignee: KANSAI PAINT CO., LTD.Inventors: Ryusuke Shinke, Yoshinori Kato
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Publication number: 20180230327Abstract: The problem to be solved by the present invention is to provide urethane resin particles that, when used as a component of a coating composition, enable the resulting coating composition to have excellent storage stability and excellent degree of freedom of adjustment of physical properties of the obtained coating film. The present invention provides core-shell type urethane resin particles having a core-shell structure in which the core comprises a urethane resin obtained by using a polyol component comprising polyether polyol, whereas the shell comprises a urethane resin obtained by using a polyol component comprising polycarbonate polyol.Type: ApplicationFiled: July 26, 2016Publication date: August 16, 2018Applicant: KANSAI PAINT CO., LTD.Inventor: Takashi KANDA
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Publication number: 20180230326Abstract: A method for forming a multilayer coated film on an electrodeposition-coated alloyed hot-dip galvanized steel plate include step (1) of applying an aqueous intermediate coating composition (X), step (2) of applying an aqueous base coating composition (Y), step (3) of applying a clear coating composition (Z) containing an epoxide, and step (4) of heat-curing each coated film. The coating composition (X) contains a hydroxyl group-containing acrylic resin (A), a polyurethane resin (B), a hydroxyl group-containing polyester resin (C), a melamine resin (D), and an active methylene-blocked polyisocyanate compound (E). The ratio of (A) to (B) is controlled to a specific range, and an elongation at break, Young's modulus and Tukon hardness of the coated film of the coating composition (X) are controlled to specific ranges.Type: ApplicationFiled: February 13, 2018Publication date: August 16, 2018Applicants: KANSAI PAINT CO., LTD., TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Masako HASE, Keiji AMBO, Yoshinori NARITA, Hiroshi NISHINAKA, Yukihiro IKEURA, Kazuki MATSUBARA
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Patent number: 10047189Abstract: It is an object of the invention to provide a block polyisocyanate compound with excellent storage stability. The block polyisocyanate compound of the invention has the following construction. A block polyisocyanate compound having at least one block isocyanate group selected from the group consisting of a block isocyanate group represented by formula (I), block isocyanate group represented by formula (II) and block isocyanate group represented by formula (III), and a hydrophilic group.Type: GrantFiled: April 5, 2012Date of Patent: August 14, 2018Assignee: KANSAI PAINT CO., LTD.Inventors: Masami Kobata, Hiroshi Kitagawa, Kazuaki Kitazono
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Publication number: 20180214912Abstract: The present invention relates to a method for forming a multilayer coating film, the method comprising sequentially applying a colored coating composition (X), an effect pigment dispersion (Y), and a clear coating composition (Z) to a substrate to form an uncured colored coating film, an uncured effect coating film, and an uncured clear coating film, respectively, and heating the uncured colored coating film, the uncured effect coating film, and the uncured clear coating film to simultaneously cure these three coating films, thereby forming a multilayer coating film; wherein the effect pigment dispersion (Y) contains water, a specific surface modifier (A), a flake-effect pigment (B), and a viscosity modifier (C); and a film obtained by applying the effect pigment dispersion (Y) to a dry film thickness of 0.2 ?m has a light transmittance at a wavelength of 550 nm of 10 to 50%.Type: ApplicationFiled: July 29, 2016Publication date: August 2, 2018Applicant: KANSAI PAINT CO., LTD.Inventors: Masayuki ITOH, Kenichiro MATSUNAGA, Yosuke TOYODA, Tatsuo KURAMOCHI, Nobuhiko NARITA
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Patent number: 10016787Abstract: In a method for forming a multilayer coated film including an intermediate coated film, a base coated film, a clear coated film and an adhesive layer, an intermediate coating composition (X) contains a hydroxyl group-containing polyester resin (A), a melamine resin (B), a pyrazole-blocked polyisocyanate compound (C), a pigment (D), and an organic solvent (E), a content ratio (B/C) is from 5/35 to 20/15 in terms of solid content ratio, and a concentration (PWC) of the pigment (D) is from 40% to 60%. The cured intermediate coated film has, at 20° C., an elongation at break of 40% to 90%, a Young's modulus of 600 MPa to 1,600 MPa, and a Tukon hardness of 3 to 9.Type: GrantFiled: March 1, 2017Date of Patent: July 10, 2018Assignees: KANSAI PAINT CO., LTD., TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Munehiro Nakata, Mika Yoneyama
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Patent number: 9982159Abstract: This invention relates to a coating composition comprising a carboxy-containing compound (A), a polyepoxide (B), and a specific polyol (C) having a number average molecular weight of 300 to 1,500, and a method for forming a multilayer coating film using the coating composition as a clear coating composition, the method comprising sequentially applying an aqueous first colored coating composition, an aqueous second colored coating composition, and the clear coating composition to a substrate, and heat-curing the resulting coating films all at once to form the multilayer coating film.Type: GrantFiled: October 11, 2013Date of Patent: May 29, 2018Assignee: KANSAI PAINT CO., LTD.Inventor: Kohei Onishi
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Publication number: 20180133755Abstract: A method for forming a multilayer coating film includes applying an aqueous first base coating composition (A) onto a cured electrodeposition coating film, applying an aqueous second base coating composition (B) without preheating, performing preheating, further applying a clear coating composition (C), and simultaneously heat-curing the first base coating film, the second base coating film, and the clear coating film. The aqueous first base coating composition contains a specific aqueous polyester resin, a specific aqueous acrylic resin, a specific aqueous urethane resin and a melamine resin. A breaking energy of a coating film formed of the aqueous first base coating composition and a peel strength between the coating film and the cured electrodeposition coating film are controlled to specific values.Type: ApplicationFiled: November 10, 2017Publication date: May 17, 2018Applicants: KANSAI PAINT CO., LTD., HONDA MOTOR CO., LTD.Inventors: Ryusuke MURAMOTO, Hiroshi KITAGAWA, Yusuke KURATA, Takeshi OGAWA