Abstract: Some embodiments include club heads having reinforced club head faces. In one example, the club head comprises a variable face thickness with thickened and thinned regions. The face includes a thinned perimeter region positioned near a perimeter of the face, and a thickened central region positioned over a geometric center of the face. The club head further comprises a 360 undercut that extends along the entire perimeter of the face. The combination of the thinned perimeter region, thickened central region, and 360 undercut reinforces the club head while permitting the face to bend. Other embodiments of related club heads and methods are also disclosed.
Type:
Grant
Filed:
August 24, 2020
Date of Patent:
August 9, 2022
Assignee:
Karsten Manufacturing Corporation
Inventors:
Jacob T. Clarke, Ryan M. Stokke, Cory S. Bacon, Martin R. Jertson, Eric J. Morales
Abstract: A rolling luggage bag includes a cover fixedly coupled to a base, the base including a first side opposite a second side and a bottom face extending there between, wherein the cover comprises a plurality of panels, arranged in a direction away from the base, wherein the plurality of panels defines an interior chamber, the interior chamber comprising an internal cover fixedly attached to the panels of the fifth panel zone, a first wheel and a second wheel coupled to the base, the first and second wheels configured to rotate about an axis of rotation and separated by a first distance along the axis of rotation, at least a portion of each of the first and second wheels projecting from the first side and from the bottom face, and a third wheel and a fourth wheel coupled to the bottom face, the third and fourth wheels configured to independently swivel about a respective swivel axis and separated by a second distance extending between the swivel axes.
Type:
Grant
Filed:
June 12, 2019
Date of Patent:
July 19, 2022
Assignee:
Karsten Manufacturing Corporation
Inventors:
Brian McGuire, Ryan Bruce, James Martell
Abstract: A ball striking device, such as a golf club, includes a head that includes a face having a ball striking surface configured for striking a ball and a body connected to the face and extending rearward from the face. A face member formed primarily of a metallic material forms the face, and a body member is connected to the face member and extends rearward from the face member to form at least a portion of the body. The body member is formed at least partially of a polymer material, and has a doped portion containing a doping material dispersed within the polymer material. The doping material may have a different density than the polymer material, such that the doped portion has a different density than the portions of the body member not containing the doping material. A co-molding method may be used to form the ball striking device.
Type:
Grant
Filed:
October 12, 2020
Date of Patent:
July 12, 2022
Assignee:
Karsten Manufacturing Corporation
Inventors:
Michael E. Finn, David N. Franklin, Raymond J. Sander, Jeremy N. Snyder, Robert M. Boyd
Abstract: The present disclosure relates to methods for forming a golf club head assembly comprising a golf club head body and a high strength faceplate. The high strength faceplate can be heat treated. After welding the faceplate to the club head body, vibrational waves can be used to relive stress in the weld heat affected zones of the golf club body and faceplate.
Type:
Grant
Filed:
February 19, 2021
Date of Patent:
June 28, 2022
Assignee:
Karsten Manufacturing Corporation
Inventors:
Matthew W. Simone, Travis D. Milleman, Martin R. Jertson
Abstract: A golf club head includes a metallic front body coupled with a rear body to define a substantially hollow structure. The metallic front body includes a strike face and a surrounding frame that extends rearward from a perimeter of the strike face. The rear body includes a crown member and a sole member coupled to the crown member. The sole member comprises a structural layer formed from a filled thermoplastic material and a fiber reinforced composite resilient layer bonded to an external surface of the structural layer. The structural layer includes a plurality of stiffening members extending from a forward portion to a rear peripheral portion of the sole member. The resilient layer can comprise a uniform thickness. The structural layer and the resilient layer each include a common thermoplastic resin component, and are directly bonded to each other without an intermediate adhesive.
Type:
Application
Filed:
March 11, 2022
Publication date:
June 23, 2022
Applicant:
KARSTEN MANUFACTURING CORPORATION
Inventors:
Eric J. Morales, Ryan M. Stokke, Martin R. Jertson, Tyler A. Shaw
Abstract: Described herein are embodiments of golf club heads having a balance of the following parameters: a low and back club head center of gravity position, a high moment of inertia, and low aerodynamic drag. Methods of manufacturing the embodiments of golf club heads having a balance of club head center of gravity position, moment of inertia, and aerodynamic drag are also described herein.
Abstract: Aspects of this disclosure relate to a golf club head which includes a wood type golf club head body including a ball striking face portion at a front side thereof, a rear side opposite the front side, a crown portion, and a sole portion. Further, the sole or crown or rear portion of the golf club head body may be configured so that the golf club head body includes a bump portion which protrudes from the sole or crown or rear portion and an indented portion which recedes into the sole or crown or rear portion and creates a recess in the sole or crown or rear portion of the golf club head body. Further, the bump portion and the indented portion may be configured so that a center of gravity of the club head body is nearer to one of the heel edge of the club head body and the toe edge of the club head body.
Abstract: A ball striking device, such as a golf club head, includes a face having a ball striking surface, an inner surface opposite the ball striking surface, and a thickness defined between the ball striking surface and the inner surface, and a body connected to the face and extending rearward from the face. The face has a modulus gradient across the thickness of the face, such that the modulus of the face varies at different distances from the ball striking surface. The face may also include at least one of an insert, a composite material, a multi-layered structure, and/or a portion treated by a surface treatment to contribute to the modulus gradient.
Type:
Grant
Filed:
September 10, 2019
Date of Patent:
June 14, 2022
Assignee:
Karsten Manufacturing Corporation
Inventors:
Robert M. Boyd, Mark J. Perry, Jay R. Sayre
Abstract: A golf club head includes a body having a heel portion, a toe portion, a sole portion, and an outer surface, a strikeface having a geometric center, a head center of gravity, and a weight member including a weight pad. The weight member is configured to be repositionable by the user to a first position or a second position. The club head having the weight member in the first position shifts the head center of gravity toward the strikeface, and the club head having the weight member in the second position shifts the head center of gravity away from the strikeface.
Type:
Grant
Filed:
May 25, 2020
Date of Patent:
June 7, 2022
Assignee:
KARSTEN MANUFACTURING CORPORATION
Inventors:
Xiaojian Chen, Eric J. Morales, Martin R. Jertson, Cory S. Bacon
Abstract: A hollow golf club head comprising a first component and a second component. The first component comprises a crown return extending rearwardly from a strikeface and forming a portion of a crown; a sole return extending rearwardly from the strikeface and forming a portion of a sole; a sole extension extending rearwardly from the sole return; and a back rail connected to the sole sections. The back rail comprises a top wall, a rear wall, and a lip, which together define a channel extending along the back rail in a heel to toe direction. The second component comprises a heel side wing and a toe side wing that extend from the crown to the sole around a heel end of the club head. The channel is configured to receive a weight portion. The first component comprises a majority of the overall mass of the golf club head.
Type:
Grant
Filed:
April 27, 2021
Date of Patent:
May 24, 2022
Assignee:
Karsten Manufacturing Corporation
Inventors:
Eric J. Morales, Cory S. Bacon, Jeremy S. Pope
Abstract: A golf club head includes a first portion joined to a second portion to at least partially define an interior club head volume. The first portion includes a wall defining an outer boundary of the club head volume, and a support rib extending from the wall to operatively stiffen the first portion. The second portion of the golf club head can engage the support rib, and the support rib can be adhered to the second portion to join the first portion and the second portion.
Abstract: A golf club head includes a forward section and a body section to define a closed internal volume. The forward section has a strike face, a frame that surrounds the strike face, and a flange extending from the frame. The body section is formed from a molded polymeric material, and includes a forward edge that defines a receiving portion adapted to receive the flange and a weight receiving feature spaced apart from the forward edge. The body section further includes a reinforcing structure protruding into the internal volume and extending between the weight receiving feature and the forward edge. The reinforcing structure is operative to transfer impact loads between the weight receiving feature and the metallic forward section.
Type:
Grant
Filed:
September 8, 2020
Date of Patent:
May 24, 2022
Assignee:
Karsten Manufacturing Corporation
Inventors:
Joshua Boggs, Eric Larson, Kevin Harper
Abstract: A golf club head includes a body having a faceplate with a strike surface, a toe end opposite a heel end, a back end opposite the faceplate, and a sole opposite a top rail, the faceplate is connected to the sole and configured to pivot about the sole.
Type:
Grant
Filed:
July 20, 2020
Date of Patent:
May 17, 2022
Assignee:
Karsten Manufacturing Corporation
Inventors:
Erik M. Henrikson, Eric J. Morales, Samuel Pendred
Abstract: A golf club head includes a face, a club head body, and a hosel. The hosel has a tubular hosel body extending along a longitudinal axis and defining a bore. The bore is configured to receive a golf club shaft or a shaft adapter. The tubular hosel body is molded from a polymeric material that includes a resin and a plurality of fibers, each fiber has a length of from about 0.01 mm to about 12 mm.