Patents Assigned to Kasai Kogyo Co.
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Patent number: 12017616Abstract: A load-hanging hook structure of an automobile interior component includes an opening formed in the automobile interior component, and a hook provided at a position slightly shifted out from the opening. The hook includes a hook portion extending in a width direction of the opening, a first support portion shaped so as to extend from the hook portion and be linked to an inner upper edge portion of the opening, and a second support portion shaped so as to extend from the hook portion and be linked to an inner lower edge portion of the opening. The hook is structured such that the hook portion is supported by the first and second support portions from sides of both of the inner upper and lower edge portions of the opening.Type: GrantFiled: June 3, 2019Date of Patent: June 25, 2024Assignee: KASAI KOGYO CO., LTD.Inventor: Haruki Akagi
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Patent number: 11912208Abstract: An automobile interior trim includes an interior trim body including a designed surface and a back surface thereof and attached to a vehicle body panel, a strap attached to the back surface of the interior trim body, a metal clip attached to the distal end of the strap, and a rib in a form of standing up from the back surface of the interior trim body. A part included in the metal clip and positioned on the distal end side of the metal clip is formed as pinching portions capable of being opened and closed. The rib functions so as to temporarily hold the metal clip by being pinched by the pinching portions of the metal clip.Type: GrantFiled: September 25, 2018Date of Patent: February 27, 2024Assignee: KASAI KOGYO CO., LTD.Inventor: Hiroshi Otsuka
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Patent number: 11780384Abstract: The present invention provides an automobile sound insulation panel which suitably implements a lightweight sound insulation panel with an expanded sound isolation-target frequency band and improved sound isolation performance. An automobile sound insulation panel includes a first panel member, a second panel member, and an elastic sheet member positioned between the first panel member and the elastic sheet member. The elastic sheet member includes a first projection-recess part. The first panel member abuts on respective upper opening edges of a plurality of recesses that form the first projection-recess part. Individual air layers exist between the second panel member and the elastic sheet member. A continuous air layer exists between the first panel member and the elastic sheet member.Type: GrantFiled: September 25, 2018Date of Patent: October 10, 2023Assignee: KASAI KOGYO CO., LTD.Inventors: Ichiro Fukumoto, Takafumi Ito
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Patent number: 11623595Abstract: A vehicle cushioning member includes first and second bending portions including first and second convex-bending portions, and first and second concave-bending portions. The first and second convex-bending portions and the first and second concave-bending portions are formed perimetrically while switched from each other between the adjacent side walls. When a length from a top surface of the top plate to a flange portion is 100%, a length from the top surface to the first bending portion is 24% or more and 47% or less, a length from the first bending portion to the second bending portion is 34% or more and 49% or less, and a length from the second bending portion to a top-plate-side surface of the flange portion is 13% or more and 33% or less, concerning a height direction along the axis of a substantially polygonal tube.Type: GrantFiled: October 10, 2019Date of Patent: April 11, 2023Assignee: KASAI KOGYO CO., LTD.Inventor: Shinsuke Miotani
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Patent number: 11517078Abstract: A lock fastener that can be easily manufactured to have great fastening ability includes a touch fastener and a base member insert-molded to the touch fastener. The base member is formed with a space adapted to be filled with a resin material at a time of insert-molding, and the space includes an opening formed in a surface of the base member. The opening is surrounded by a peripheral wall part of the surface. The peripheral wall part is adapted to abut a base of the touch fastener at the time of insert molding and to serve as a bank for preventing the resin material filled into the space from leaking.Type: GrantFiled: February 18, 2020Date of Patent: December 6, 2022Assignees: NITTA MOLD CORPORATION, KASAI KOGYO CO., LTD.Inventor: Takumi Moro
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Patent number: 11505136Abstract: An automobile interior trim includes: a resin core member formed to have a predetermined shape; a surface member bonded to a front surface of the resin core member; a plurality of reinforcement ribs provided at a back surface of the resin core member in a width direction of the resin core member; and a recess formed at an upper end surface of each of the reinforcement ribs as means for setting a terminal part of the resin core member as a base point of rupture so that, when a side airbag deploys on the back surface side of the resin core member, the terminal part of the resin core member ruptures by force of the deployment. A slit is formed at the terminal part of the surface member adjacent to the base point of the rupture of the resin core member.Type: GrantFiled: May 29, 2018Date of Patent: November 22, 2022Assignee: KASAI KOGYO CO., LTD.Inventor: Tomonari Sakuma
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Patent number: 11447079Abstract: A vehicle interior component including a plurality of functional parts and a method of manufacturing the same are provided. A headliner which is a vehicle interior component includes a sheet-like core member formed of a urethane foam. The headliner has a plurality of functional parts with different functions set in a plane of the headliner. The core member has an in-plane distribution of a characteristic of the urethane foam varied corresponding to the plurality of functional parts.Type: GrantFiled: January 5, 2018Date of Patent: September 20, 2022Assignee: KASAI KOGYO CO., LTD.Inventor: Hiroki Nomura
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Patent number: 11434670Abstract: An escutcheon and a vehicle door which attain excellent door interior design are provided. An escutcheon includes: a first vertical wall part covering the circumference of a handle base vertical wall part having a shape of a frame; a second vertical wall part having a shape of a frame continuous in a circumferential direction along a handle opening, the second vertical wall part having its height set corresponding to a clearance between a projecting end of the handle base vertical wall part and a back surface of the door trim; and a continuous part connecting between the first vertical wall part and the second vertical wall part.Type: GrantFiled: February 6, 2018Date of Patent: September 6, 2022Assignee: KASAI KOGYO CO., LTD.Inventor: Toru Yamatozaki
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Patent number: 11186237Abstract: An armrest upper part covering an upper portion of an armrest lower part includes a front end portion adjacent to a switch finisher and an engagement claw portion extending from the front end portion. An upper part of the engagement claw portion is covered with the switch finisher. At the armrest lower part, a fixing portion for engagement with the engagement claw portion is provided. At a back surface of the switch finisher adjacent to a front of the armrest upper part and covering the upper portion of the armrest lower part, a restriction piece is provided at a position facing the fixing portion via the engagement claw portion. The restriction piece restricts detachment of the engagement claw portion from the fixing portion.Type: GrantFiled: November 21, 2018Date of Patent: November 30, 2021Assignee: KASAI KOGYO CO., LTD.Inventor: Yasunori Eko
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Patent number: 11155219Abstract: There is provided a door trim including: an armrest; an ornament member coupled to the armrest; and a planar heater configured to warm the armrest or the ornament member. The planar heater is disposed between a resin core member and a surface member which form the armrest or the ornament member, and includes a nonwoven fabric and a heating wire fixed to the nonwoven fabric. The nonwoven fabric includes first and second bonded parts and a connection part connecting between the first and second bonded parts. The second bonded part is routed to be disposed on the back surface side of the armrest (the back surface side of the ornament member) by the connection part being inserted into an interface gap between the armrest and the ornament member. A thermostat is mounted on the second bonded part.Type: GrantFiled: September 27, 2017Date of Patent: October 26, 2021Assignee: KASAI KOGYO CO., LTD.Inventor: Hiroshi Oishi
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Patent number: 11130452Abstract: A projecting part is provided at the tip of a flange. With a trim body being tilted down on one of the vehicle front and rear sides, by a portion around one end of the flange being firstly inserted into a groove provided on the vehicle body panel side, the flange and the groove as a whole function as means for determining an initial mount position of the trim body relative to the vehicle body panel. The projecting part is positioned around the one end of the flange firstly inserted into the groove and enters inside the groove preceding the portion around the one end of the flange when an insert position misalignment of the flange relative to the groove occurs. Thus, the projecting part functions as means for correcting the insert position misalignment of the flange.Type: GrantFiled: December 6, 2017Date of Patent: September 28, 2021Assignee: KASAI KOGYO CO, LTD.Inventor: Akiyoshi Horita
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Patent number: 11130390Abstract: A vehicle sun visor which attains desired operation performance is provided. The vehicle sun visor includes a sun visor body having a hollow structure formed of a pair of core members opposed to each other; a shaft configured to support the sun visor body on the vehicle body; and a support member mounted on the shaft so as to be rotatable about the axis of the shaft while being restricted in shifting in the axial direction of the shaft. In this case, the support member and part of the shaft are housed inside the sun visor body. One core member includes a pair of guide parts configured to hold the support member from both sides, to guide shifting of the support member in the axial direction of the shaft.Type: GrantFiled: June 1, 2018Date of Patent: September 28, 2021Assignee: KASAI KOGYO CO., LTD.Inventor: Shan Wu
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Patent number: 11046155Abstract: A sun visor structure includes a sun visor body made of foamed resin, a support plate that is insert-molded in the sun visor body, and an attachment component supported by the support plate. The attachment component has a first elastic engagement hook and a second elastic engagement hook. The sun visor body has insertion holes for inserting the first elastic engagement hook and the second elastic engagement hook. The support plate has engagement holes to engage the first elastic engagement hook and the second elastic engagement hook. The engagement holes are smaller than the insertion holes and concentric with the insertion holes. The attachment component has a guide pin. The support plate has a positioning hole for inserting the guide pin to position the attachment component.Type: GrantFiled: September 13, 2017Date of Patent: June 29, 2021Assignee: KASAI KOGYO CO., LTD.Inventor: Tomoya Shiraishi
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Patent number: 11034322Abstract: An automotive interior component with an airbag door includes: a core member covering a front pillar and including a hinge part; and a surface member stretched so as to cover a front surface of the core member. The airbag door is a site of the core member partitioned by the hinge part which site is capable of abutting on an airbag. The surface member includes a fold part extending to an outer edge side of a rear surface of the core member so as to cover an edge part connecting between the front surface and the rear surface of the core member. The fold part includes a first fold part not crossing the hinge part and positioned on the airbag door side, and a second fold part bent from the first fold part and crossing the hinge part. The first and second fold parts are stitched with a thread.Type: GrantFiled: August 22, 2017Date of Patent: June 15, 2021Assignee: KASAI KOGYO CO., LTD.Inventor: Haruki Akagi
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Publication number: 20210076785Abstract: [Object] To provide lock fasteners that can be easily manufactured to have great fastening ability. [Solution] A lock fastener includes a touch fastener and a base member 4 insert-molded to the touch fastener. The base member 4 is formed with a space 32 adapted to be filled with a resin material at a time of insert-molding, and the space 32 includes an opening 38-41 formed in a surface 25 of the base member 4. The opening 38-41 is surrounded by a peripheral wall part 45 of the surface 25. The peripheral wall part 45 is adapted to abut a base of the touch fastener at the time of insert molding and to serve as a bank for preventing the resin material filled into the space 32 from leaking.Type: ApplicationFiled: February 18, 2020Publication date: March 18, 2021Applicants: NITTA MOLD CORPORATION, KASAI KOGYO CO., LTD.Inventor: Takumi MORO
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Patent number: 10913402Abstract: An interior component includes: an interior component body; and a mount structure for mounting the interior component body on a vehicle body. The mount structure includes: a leg part extending from the interior component body; a guide part provided at a tip of the leg part; a pair of elastic engaging hooks extending from the guide part toward the interior component body while being spaced apart from and opposing to each other; and a slit provided between the leg part and one of the elastic engaging hooks. An interval in a spaced-apart direction of the pair of elastic engaging hooks is equal to or greater than a dimension in the spaced-apart direction of the leg part. Hence, the slide molds are shifted in parallel to each other in the long-side direction of the interior component body to be removed. Thus, the mount structure is formed.Type: GrantFiled: May 30, 2017Date of Patent: February 9, 2021Assignee: KASAI KOGYO CO., LTD.Inventor: Hiroshi Otsuka
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Patent number: 10875473Abstract: A vehicle interior member which absorbs input energy of a load properly is provided. A center pillar trim includes a trim body configured to cover a center pillar, and an absorber provided between the trim body and the center pillar. The absorber includes: a plurality of horizontal ribs rising perpendicularly to a face of the trim body having their respective faces opposed to each other; a contact surface provided continuously across the plurality of ribs so as to oppose to a bead-shaped part, which is provided at the center pillar to partially bulge on the cabin side.Type: GrantFiled: May 30, 2017Date of Patent: December 29, 2020Assignee: KASAI KOGYO CO, LTD.Inventor: Yasuhiko Isosaki
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Patent number: 10821916Abstract: An automotive interior component includes a base member including a front surface, a back surface, and a side surface provided between the front surface and the back surface; and a skin material integrated with the base member. The skin material is integrated with the front surface and the side surface. The side surface of the base member is continuous to the front surface of the base member while forming an acute angle of angle ? therewith. The skin material includes an end surface extending along the side surface of the base member. The present invention provides the automotive interior component with a neat appearance.Type: GrantFiled: February 1, 2017Date of Patent: November 3, 2020Assignee: KASAI KOGYO CO., LTD.Inventors: Tatsushi Ohno, Nobuaki Seki, Yuki Kumazawa
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Patent number: 10800349Abstract: An automobile interior trim has a resin core material and a skin material that is joined on a surface of the resin core material. The automobile interior trim has stitches that are formed on the skin material by sewing the skin material with threads. The skin material and the stitches are cut by a laser beam to generate a cut section. The vicinity of the cut section has a structure in which threads of the stitches and the raw material of the skin material are melted by heat of the laser beam, mixed together, and solidified.Type: GrantFiled: September 5, 2016Date of Patent: October 13, 2020Assignee: KASAI KOGYO CO., LTD.Inventor: Hiromichi Nakagawa
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Patent number: 10730417Abstract: A seat back board includes: a flexible plate member which is made of a resin material and has the Shore hardness higher than 50, the plate member including: a back-surface covering part which covers a back surface of a seat back; and a bottom-surface covering part which covers a bottom surface of a seat cushion; a sewing part, which is sewn with a cover member covering a front surface and side surfaces of the seat back or is sewn with a coupling member to be coupled with the cover member in a detachable manner, being provided in an edge portion of the back-surface covering part; and a locking part, to be locked in the seat cushion, being provided in the bottom-surface covering part.Type: GrantFiled: December 11, 2018Date of Patent: August 4, 2020Assignees: TACHI-S CO., LTD., KASAI KOGYO CO., LTD.Inventors: Takashi Inoue, Akinori Taniguchi, Takayuki Ohmori, Keita Myochin, Saori Aoyama