Patents Assigned to Kateeva, Inc.
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Patent number: 12275236Abstract: A printer includes a substrate support, a printhead assembly, first and second actuators, and a controller. The printhead assembly deposits material on a substrate supported on the substrate support. The first actuator is disposed at a side of the substrate support and coupled to a first linear track disposed along the side of the substrate support and oriented in a first direction. The second actuator is disposed at an end of the substrate support and coupled to a second linear track disposed along the end of the substrate support and oriented in a second direction perpendicular to the first direction. The first and second actuators are positioned to engage with the substrate simultaneously. The controller moves the first and second actuators together to rotate the substrate.Type: GrantFiled: June 29, 2023Date of Patent: April 15, 2025Assignee: Kateeva, Inc.Inventors: Eashwer Chandra Vidhya Sagar Kollata, Digby Pun, Cormac McKinley Wicklow, Gregory Lewis
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Publication number: 20250115776Abstract: Print materials described herein include a first polymerization initiator comprising an initiator material having a thermal decomposition rate and a peak photo-initiated decomposition rate, wherein the thermal dissociation rate is higher than the peak photo-initiated decomposition rate; a vinylic monomer; a polyfunctional monomer; scattering particles; and quantum dots. Methods of making a quantum dot material using such print materials, and of incorporating into light emitting devices, are also described.Type: ApplicationFiled: December 11, 2024Publication date: April 10, 2025Applicant: Kateeva, Inc.Inventors: Florian Pschenitzka, Michael Morse
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Patent number: 12270111Abstract: A method of forming a metallic pattern on a substrate is provided. The method includes applying onto a metallic surface, a chemically surface-activating solution having an activating agent that chemically activates the metallic surface; non-impact printing an etch-resist ink on the activated surface to produce an etch resist mask according to a predetermined pattern, wherein at least one ink component within the etch-resist ink undergoes a chemical reaction with the activated metallic surface to immobilize droplets of the etch-resist ink when hitting the activated surface; performing an etching process to remove unmasked metallic portions that are not covered with the etch resist mask; and removing the etch-resist mask.Type: GrantFiled: October 10, 2023Date of Patent: April 8, 2025Assignee: Kateeva, Inc.Inventors: Nava Shpaisman, Moshe Frenkel
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Publication number: 20250100305Abstract: A drop placement analyzer for an inkjet printer is described herein. The drop placement analyzer comprises a film support that has an opaque, optically non-interfering vacuum surface for immobilizing a film against the optically non-interfering vacuum surface and photographing drops disposed on the film from the same side of the film on which the drops are disposed.Type: ApplicationFiled: December 9, 2024Publication date: March 27, 2025Applicant: Kateeva, Inc.Inventors: Eashwer Chandra Vidhya Sagar Kollata, Gregory Lewis, Alexander Sou-Kang Ko
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Patent number: 12251946Abstract: The present teachings disclose various embodiments of a printing system for printing substrate, in which the printing system can be housed in a gas enclosure, where the environment within the enclosure can be maintained as a controlled printing environment. A controlled environment of the present teachings can include control of the type of gas environment within the gas enclosure, the size and level particulate matter within the enclosure, control of the temperature within the enclosure and control of lighting. Various embodiments of a printing system of the present teachings can include a Y-axis motion system and a Z-axis moving plate that are configured to substantially decrease excess thermal load within the enclosure by, for example, eliminating or substantially minimizing the use of conventional electric motors.Type: GrantFiled: February 15, 2023Date of Patent: March 18, 2025Assignee: Kateeva, Inc.Inventors: Robert B. Lowrance, Alexander Sou-Kang Ko, Justin Mauck, Eliyahu Vronsky, Aleksey Khrustalev, Karl Mathia, Shandon Alderson
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Patent number: 12256626Abstract: An ink printing process employs per-nozzle droplet volume measurement and processing software that plans droplet combinations to reach specific aggregate ink fills per target region, guaranteeing compliance with minimum and maximum ink fills set by specification. In various embodiments, different droplet combinations are produced through different print head/substrate scan offsets, offsets between print heads, the use of different nozzle drive waveforms, and/or other techniques. Optionally, patterns of fill variation can be introduced so as to mitigate observable line effects in a finished display device. The disclosed techniques have many other possible applications.Type: GrantFiled: May 8, 2023Date of Patent: March 18, 2025Assignee: Kateeva, Inc.Inventors: Nahid Harjee, Lucas D. Barkley, Christopher R. Hauf, Eliyahu Vronsky, Conor F. Madigan
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Publication number: 20250089440Abstract: A display device that uses one or more light coupling layers is described herein, along with methods of making such devices. One device includes an array of blue light emitting elements formed on a substrate, a light coupling material formed over the array of blue light emitting elements, and a quantum dot light converting material disposed in a portion of a pixel structure formed over the array of blue light emitting elements. The light coupling material has a high refractive index and may be, or include, a polymer material.Type: ApplicationFiled: November 26, 2024Publication date: March 13, 2025Applicant: Kateeva, Inc.Inventors: Florian Pschenitzka, Michael Morse, Teresa Ramos
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Publication number: 20250083457Abstract: The present teachings disclose various embodiments of a printing system for printing substrate, in which the printing system can be housed in a gas enclosure, where the environment within the enclosure can be maintained as a controlled printing environment. A controlled environment of the present teachings can include control of the type of gas environment within the gas enclosure, the size and level particulate matter within the enclosure, control of the temperature within the enclosure and control of lighting. Various embodiments of a printing system of the present teachings can include a Y-axis motion system and a Z-axis moving plate that are configured to substantially decrease excess thermal load within the enclosure by, for example, eliminating or substantially minimizing the use of conventional electric motors.Type: ApplicationFiled: November 22, 2024Publication date: March 13, 2025Applicant: Kateeva, Inc.Inventors: Robert B. Lowrance, Alexander Sou-Kang Ko, Justin Mauck, Eliyahu Vronsky, Aleksey Khrustalev, Karl Mathia, Shandon Alderson
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Patent number: 12240233Abstract: Methods and apparatus are described herein for measurement of droplets dispensed from a printhead of an inkjet printer onto a substrate. An inkjet printer described herein comprises a printhead assembly comprising a printhead and an imaging system, the imaging system comprising a camera and a strobed LED source; and a deposition unit for positioning a substrate to receive droplets dispensed from the printhead and for imaging the droplets using the imaging system and the strobed LED source. Methods described herein comprise dispensing droplets of a liquid from a printhead of a printhead assembly of an inkjet printer onto a substrate; positioning the substrate with respect to an imaging system coupled to the printhead assembly, the imaging system comprising a camera and an LED light source; and imaging the droplets on the substrate by relatively scanning the substrate and the imaging system and strobing the LED light source.Type: GrantFiled: December 8, 2023Date of Patent: March 4, 2025Assignee: Kateeva, Inc.Inventor: Jerry Chang
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Patent number: 12238961Abstract: Optoelectronic devices that include a composite film in a multilayered encapsulation stack are provided. Also provided are methods of forming the light reflection-modifying structures, as well as other polymeric device layers, using inkjet printing. The composite films include a first, lower refractive index domain and a second, higher refractive index domain.Type: GrantFiled: September 8, 2023Date of Patent: February 25, 2025Assignee: Kateeva, Inc.Inventors: Florian Pschenitzka, Christopher D. Favaro
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Publication number: 20250058572Abstract: A deposition device is described. The deposition device has a substrate support and a laser imaging system disposed to image a portion of a substrate positioned on the substrate support. The laser imaging system comprises a laser source and an imaging unit, and is coupled to a deposition assembly disposed across the substrate support.Type: ApplicationFiled: November 7, 2024Publication date: February 20, 2025Applicant: Kateeva, Inc.Inventors: Karl Mathia, Jesse Lu, Jerry Chang, Matt Audet, Stephen Baca, Vadim Mashevsky, David C. Darrow
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Publication number: 20250058576Abstract: A substrate for an inkjet printer is described herein. The substrate comprises a material selected to provide high contrast reflected light and having a print material receiving surface with a neutral response to the print material.Type: ApplicationFiled: November 4, 2024Publication date: February 20, 2025Applicant: Kateeva, Inc.Inventors: Eashwer Chandra Vidhya Sagar Kollata, Gregory Lewis, James Kundrat, Alexander Sou-Kang Ko
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Patent number: 12228824Abstract: Organic ligand-capped quantum dots and curable ink compositions containing the organic ligand-capped quantum dots are provided. Also provided are thin films formed from the ink compositions.Type: GrantFiled: May 18, 2023Date of Patent: February 18, 2025Assignee: Kateeva, Inc.Inventors: Elena Rogojina, William P. Freeman, Florian Pschenitzka, Teresa A. Ramos, Christopher D. Favaro
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Publication number: 20250050633Abstract: An inkjet printer is disclosed that has a substrate support; a calibration module disposed adjacent to the substrate support and comprising a stage member; and a print assembly disposed across the substrate support, the print assembly comprising a printhead and a calibration imaging device positionable to face the stage member.Type: ApplicationFiled: October 30, 2024Publication date: February 13, 2025Applicant: Kateeva, Inc.Inventors: Eashwer Chandra Vidhya Sagar Kollata, Christopher Buchner, Alexander Sou-Kang Ko, Senn Van Ly, Matthew Burton Sheffield
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Publication number: 20250050653Abstract: A inkjet printer is described herein that has a substrate staging portion with a discontinuous gas float system comprising a plurality of gas float members separated by gaps. The gaps enable interoperation with an end effector to deposit and retrieve substrates on a gas cushion provided by the gas float members.Type: ApplicationFiled: November 23, 2022Publication date: February 13, 2025Applicant: Kateeva, Inc.Inventor: Gregory Lewis
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Publication number: 20250050580Abstract: A substrate holder for an inkjet printer is described herein. The substrate holder has a contact member having a contact surface and a carriage surface opposite from the contact surface and a carriage coupled to the carriage surface, the carriage having a direction of motion extending in a first direction. The carriage has a base member and a linear slide mechanism coupling the base member to the contact member, the linear slide mechanism oriented with a direction of linear displacement at an acute angle with the direction of motion in a plane parallel to the contact surface.Type: ApplicationFiled: October 30, 2024Publication date: February 13, 2025Applicant: Kateeva, Inc.Inventor: Digby PUN
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Patent number: 12220928Abstract: A drop placement analyzer for an inkjet printer is described herein. The drop placement analyzer comprises a film support that has an opaque, optically non-interfering vacuum surface for immobilizing a film against the optically non-interfering vacuum surface and photographing drops disposed on the film from the same side of the film on which the drops are disposed.Type: GrantFiled: August 15, 2022Date of Patent: February 11, 2025Assignee: Kateeva, Inc.Inventors: Eashwer Chandra Vidhya Sagar Kollata, Gregory Lewis, Alexander Sou-Kang Ko
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Patent number: 12220926Abstract: An inkjet printer has a print assembly and a print material feed system comprising a first circulation circuit and a second circulation circuit, the first circulation circuit fluidly coupled between the second circulation circuit and the print assembly.Type: GrantFiled: November 14, 2023Date of Patent: February 11, 2025Assignee: Kateeva, Inc.Inventors: Robert Dennis Taff, Alexander Sou-Kang Ko, Stephen Mark Smith, Geoffrey Kenneth Love
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Publication number: 20250042154Abstract: A printhead assembly for an inkjet printer is described herein. The printhead assembly includes a printhead having a plurality of nozzles, a nozzle plate attached to the printhead, and a base plate attached to the nozzle plate by at least three fasteners that provide independent positioning of the nozzle plate with respect to the base plate in three independent dimensions. The printhead assembly has fluid connections between the printheads and a fluid manifold that has alignment features. The printhead assembly also has a tile structure that couples to the base plate, the tile structure having a first section flexibly coupled to a second section.Type: ApplicationFiled: December 15, 2022Publication date: February 6, 2025Applicant: Kateeva, Inc.Inventors: Robert D. Taff, Christopher Buchner
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Patent number: 12218112Abstract: Light-emitting sub-pixels and pixels for micro-light-emitting diode-based displays are provided. Also provided are methods of fabricating individual sub-pixels, pixels, and arrays of the pixels. The sub-pixels include a double-layered film that includes a coupling layer disposed over a light-emitting diode and a light-emission layer disposed over the coupling layer.Type: GrantFiled: May 24, 2023Date of Patent: February 4, 2025Assignee: Kateeva, Inc.Inventor: Florian Pschenitzka