Patents Assigned to Kateeva, Inc.
  • Patent number: 12649864
    Abstract: A print material includes a vinylic molecule, a vinylic cross-linker molecule having a plurality of vinyl groups, a quantum dot, a light-scattering particle having a surface composition, and a dispersant having a chemical affinity matched to the surface composition. Methods of making and using such print materials are also described.
    Type: Grant
    Filed: February 26, 2024
    Date of Patent: June 9, 2026
    Assignee: Kateeva, Inc.
    Inventors: Elena Rogojina, Inna Gurevitch, Teresa A. Ramos, Siddharth Harikrishna-Mohan, Robert Richard Roth, Noa Cohen, Elena Sheina
  • Patent number: 12575362
    Abstract: Apparatus and techniques are described herein for use in manufacturing electronic devices, such as can include organic light emitting diode (OLED) devices. Such apparatus and techniques can include using one or more modules having a controlled environment. For example, a substrate can be received from a printing system located in a first processing environment, and the substrate can be provided a second processing environment, such as to an enclosed thermal treatment module comprising a controlled second processing environment. The second processing environment can include a purified gas environment having a different composition than the first processing environment.
    Type: Grant
    Filed: May 29, 2024
    Date of Patent: March 10, 2026
    Assignee: Kateeva, Inc.
    Inventors: Conor F. Madigan, Eliyahu Vronsky, Alexander Sou-Kang Ko, Justin Mauck
  • Publication number: 20260063950
    Abstract: Liquid ink compositions containing quantum dots for optoelectronic display applications are provided. Also provided are solid films formed by drying the ink compositions, optical elements incorporating the solid films, display devices incorporating the optical elements, and methods of forming the solid films, optical elements, and the devices. Liquid ink compositions and solid films made by drying the liquid ink compositions include one or more blue light-absorbing materials in combination with red light-emitting QDs or green light-emitting QDs.
    Type: Application
    Filed: November 10, 2025
    Publication date: March 5, 2026
    Applicant: Kateeva, Inc.
    Inventors: Conor F. Madigan, Siddharth Harikrishna-Mohan, Florian Pschenitzka, Teresa A. Ramos, Inna Gurevitch
  • Patent number: 12552178
    Abstract: A printing system includes a substrate support, a printhead assembly positioned facing the substrate support, and an imager. The printhead assembly includes a plurality of dispensing nozzles extending in an ejection direction towards the substrate support and a plurality of marks. The imager is movable relative to the printhead assembly and oriented in a direction opposite to the ejection direction for capturing at least one image including the plurality of marks indicating positions of the plurality of dispensing nozzles in the printhead assembly.
    Type: Grant
    Filed: August 11, 2023
    Date of Patent: February 17, 2026
    Assignee: Kateeva, Inc.
    Inventors: Christopher R. Hauf, David Darrow, David Donovan
  • Patent number: 12552183
    Abstract: An inkjet printer is described. The inkjet printer has a substrate holder assembly that includes a base member having a long axis in a first direction and a short axis in a second direction perpendicular to the first direction; a contact member coupled to the base member, the contact member having a long axis in the first direction and a short axis in the second direction; a holder carriage coupled to the base member; a linear extender coupled between the base member and the contact member and extending in a third direction intersecting with the first direction and the second direction from the base member toward the contact member; and a flex member coupled to the base member, extending in the second direction between the linear extender and the contact member, and having a flex direction in a direction perpendicular to the first direction and the second direction.
    Type: Grant
    Filed: June 27, 2024
    Date of Patent: February 17, 2026
    Assignee: Kateeva, Inc.
    Inventors: Digby Pun, Alexander Sou-Kang Ko, David C. Donovan
  • Patent number: 12525467
    Abstract: A method for providing a substrate coating comprises transferring a substrate to an enclosed ink jet printing system; printing organic material in a deposition region of the substrate using the enclosed ink jet printing system, the deposition region comprising at least a portion of an active region of a light-emitting device on the substrate; loading the substrate with the organic material deposited thereon to an enclosed curing module; supporting the substrate in the enclosed curing module, the supporting the substrate comprising floating the substrate on a gas cushion established by a floatation support apparatus; and while supporting the substrate in the enclosed curing module, curing the organic material deposited on the substrate to form an organic film layer.
    Type: Grant
    Filed: August 18, 2022
    Date of Patent: January 13, 2026
    Assignee: Kateeva, Inc.
    Inventors: Alexander Sou-Kang Ko, Justin Mauck, Eliyahu Vronsky, Conor F. Madigan, Eugene Rabinovich, Nahid Harjee, Christopher Buchner, Gregory Lewis
  • Publication number: 20250374437
    Abstract: Methods and composition sets for forming etch-resist masks on a metallic surface are provided. The method may include depositing a first aqueous composition comprising a first reactive component onto a metallic layer of a substrate; depositing a second aqueous composition comprising a second reactive component on selected portions of the deposited first aqueous composition to form, from a chemical reaction between the first reactive component and the second reactive component, a bi-component material mask in a pattern to protect selected regions of the metallic layer; and depositing an etch solution to remove the metallic layer in regions not protected by the bi-component material mask.
    Type: Application
    Filed: August 18, 2025
    Publication date: December 4, 2025
    Applicant: Kateeva, Inc.
    Inventors: Moshe Frenkel, Nava Shpaisman
  • Patent number: 12487491
    Abstract: Liquid ink compositions containing quantum dots for optoelectronic display applications are provided. Also provided are solid films formed by drying the ink compositions, optical elements incorporating the solid films, display devices incorporating the optical elements, and methods of forming the solid films, optical elements, and the devices. Liquid ink compositions and solid films made by drying the liquid ink compositions include one or more blue light-absorbing materials in combination with red light-emitting QDs or green light-emitting QDs.
    Type: Grant
    Filed: January 11, 2024
    Date of Patent: December 2, 2025
    Assignee: Kateeva, Inc.
    Inventors: Conor F. Madigan, Siddharth Harikrishna-Mohan, Florian Pschenitzka, Teresa A. Ramos, Inna Gurevitch
  • Patent number: 12485681
    Abstract: A deposition device is described. The deposition device has a substrate support and an imaging system disposed to image a portion of a substrate positioned on the substrate support. The imaging system comprises an LED light source and an imaging unit, and is coupled to a deposition assembly disposed across the substrate support.
    Type: Grant
    Filed: September 6, 2023
    Date of Patent: December 2, 2025
    Assignee: Kateeva, Inc.
    Inventors: Jerry Chang, Jesse Lu, Matt Audet
  • Patent number: 12488449
    Abstract: A method of analyzing film on a substrate comprises receiving surface profile data obtained from measurements of a substrate having a plurality of discrete regions with one or more film layers; extracting, based on a predetermined pattern of the discrete regions, a plurality of parameters from the received surface profile data, the plurality of parameters comprising one or more parameters of a film layer of each discrete regions, and displaying a user interface. The user interface may comprise a plurality of individual graphs each illustrating the one or more parameters of the one or more film layers for a corresponding subset of the plurality of discrete regions, and a composite graph illustrating the one or more parameters of the one or more film layers for each discrete region of the plurality of discrete regions, wherein the composite graph corresponds to the plurality of individual graphs being overlaid together.
    Type: Grant
    Filed: September 13, 2023
    Date of Patent: December 2, 2025
    Assignee: Kateeva, Inc.
    Inventors: Doris Pik-Yiu Chun, Ian David Parker
  • Publication number: 20250363321
    Abstract: Methods of creating an image file of a film for deposition by an industrial inkjet printer are described herein, including obtaining a base image; defining a raster pixelation of the base image; populating a map table with indices of an edge profile table; defining an edge treatment zone using the raster pixelation; defining an edge treatment profile representing a thickness profile to be applied to the layer at an edge thereof; populating the edge profile table with values of an image scale representing the edge treatment profile; obtaining the indices from cells of the map table corresponding to the edge treatment zone; retrieving an image value from the edge profile table for each index obtained from the map table; and storing the image values in an image file.
    Type: Application
    Filed: August 22, 2023
    Publication date: November 27, 2025
    Applicant: Kateeva, Inc.
    Inventor: Christopher Hauf
  • Publication number: 20250341363
    Abstract: A drying chamber for drying a substrate patterned with display areas wetted by OLED materials dissolved or suspended in a volatile carrier liquid and separated from one another by dry boundary regions. A mask adjusts drying rate of the carrier liquid during vacuum extraction using vapor-transmissive areas opposite the wet areas and vapor-barrier regions opposite the dry boundary regions, or by confining the wet areas collectively in a chamber volume small enough to quickly saturate with the carrier liquid before vacuum extraction.
    Type: Application
    Filed: July 14, 2025
    Publication date: November 6, 2025
    Applicant: Kateeva, Inc.
    Inventors: Conor F. Madigan, Alexander Sou-Kang Ko
  • Publication number: 20250303749
    Abstract: Dual-substrate inkjet printers, processing systems using such printers, and methods of processing substrates using such printers are described herein. The dual-substrate inkjet printers have a substrate support, a print support extending across the substrate support and supporting a printhead assembly for dispensing material onto a substrate supported on the substrate support, a first substrate holder on a first side of the substrate support adjacent to a first substrate location on the substrate support to move a first substrate along the substrate support; and a second substrate holder on a second side of the substrate support opposite from the first substrate holder and adjacent to a second substrate location on the substrate support to move a second substrate along the substrate support.
    Type: Application
    Filed: March 7, 2023
    Publication date: October 2, 2025
    Applicant: Kateeva, Inc.
    Inventor: Alexander Sou-Kang Ko
  • Patent number: 12414239
    Abstract: Methods and composition sets for forming etch-resist masks on a metallic surface are provided. The method may include depositing a first aqueous composition comprising a first reactive component onto a metallic layer of a substrate; depositing a second aqueous composition comprising a second reactive component on selected portions of the deposited first aqueous composition to form, from a chemical reaction between the first reactive component and the second reactive component, a bi-component material mask in a pattern to protect selected regions of the metallic layer; and depositing an etch solution to remove the metallic layer in regions not protected by the bi-component material mask.
    Type: Grant
    Filed: February 6, 2023
    Date of Patent: September 9, 2025
    Assignee: Kateeva, Inc.
    Inventors: Moshe Frenkel, Nava Shpaisman
  • Patent number: 12379159
    Abstract: A drying chamber for drying a substrate patterned with display areas wetted by OLED materials dissolved or suspended in a volatile carrier liquid and separated from one another by dry boundary regions. A mask adjusts drying rate of the carrier liquid during vacuum extraction using vapor-transmissive areas opposite the wet areas and vapor-barrier regions opposite the dry boundary regions, or by confining the wet areas collectively in a chamber volume small enough to quickly saturate with the carrier liquid before vacuum extraction.
    Type: Grant
    Filed: July 23, 2019
    Date of Patent: August 5, 2025
    Assignee: Kateeva, Inc.
    Inventors: Conor F. Madigan, Alexander Sou-Kang Ko
  • Patent number: 12370790
    Abstract: In a printing method, at least one image of a substrate supported in a printing system is acquired. An actual position of a first alignment feature on the substrate in a frame of reference of the printing system is determined based on the at least one image. Expected positions of second alignment features on the substrate are determined based on the actual position of the first alignment feature. Actual positions of the second alignment features in the frame of reference of the printing system are determined based on the at least one image and the expected positions of the second alignment features. Target positions of print regions on the substrate are determined based on the actual positions of the second alignment features. Ejection of print material onto the substrate in the print regions is controlled based on the target positions of the print regions.
    Type: Grant
    Filed: February 7, 2024
    Date of Patent: July 29, 2025
    Assignee: Kateeva, Inc.
    Inventors: Christopher R. Hauf, Eli Vronsky, Alexander Sou-Kang Ko
  • Patent number: 12344014
    Abstract: The present teachings relate to various embodiments of a hermetically-sealed gas enclosure assembly and system that can be readily transportable and assemblable and provide for maintaining a minimum inert gas volume and maximal access to various devices and apparatuses enclosed therein. Various embodiments of a hermetically-sealed gas enclosure assembly and system of the present teachings can have a gas enclosure assembly constructed in a fashion that minimizes the internal volume of a gas enclosure assembly, and at the same time optimizes the working space to accommodate a variety of footprints of various OLED printing systems. Various embodiments of a gas enclosure assembly so constructed additionally provide ready access to the interior of a gas enclosure assembly from the exterior during processing and readily access to the interior for maintenance, while minimizing downtime.
    Type: Grant
    Filed: May 16, 2024
    Date of Patent: July 1, 2025
    Assignee: Kateeva, Inc.
    Inventors: Justin Mauck, Alexander Sou-Kang Ko, Eliyahu Vronsky, Shandon Alderson
  • Publication number: 20250206042
    Abstract: A printer includes a substrate support, a printhead assembly, first and second actuators, and a controller. The printhead assembly deposits material on a substrate supported on the substrate support. The first actuator is disposed at a side of the substrate support and coupled to a first linear track disposed along the side of the substrate support and oriented in a first direction. The second actuator is disposed at an end of the substrate support and coupled to a second linear track disposed along the end of the substrate support and oriented in a second direction perpendicular to the first direction. The first and second actuators are positioned to engage with the substrate simultaneously. The controller moves the first and second actuators together to rotate the substrate.
    Type: Application
    Filed: March 4, 2025
    Publication date: June 26, 2025
    Applicant: Kateeva, Inc.
    Inventors: Eashwer Chandra Vidhya Sagar Kollata, Digby Pun, Cormac McKinley Wicklow, Gregory Lewis
  • Publication number: 20250198008
    Abstract: A method of forming a metallic pattern on a substrate is provided. The method includes applying onto a metallic surface, a chemically surface-activating solution having an activating agent that chemically activates the metallic surface; non-impact printing an etch-resist ink on the activated surface to produce an etch resist mask according to a predetermined pattern, wherein at least one ink component within the etch-resist ink undergoes a chemical reaction with the activated metallic surface to immobilize droplets of the etch-resist ink when hitting the activated surface; performing an etching process to remove unmasked metallic portions that are not covered with the etch resist mask; and removing the etch-resist mask.
    Type: Application
    Filed: February 27, 2025
    Publication date: June 19, 2025
    Applicant: Kateeva, Inc.
    Inventors: Nava Shpaisman, Moshe Frenkel
  • Patent number: 12330178
    Abstract: A repeatable manufacturing process uses a printer to deposits liquid for each product carried by a substrate to form respective thin films. The liquid is dried, cured or otherwise processed to form from the liquid a permanent layer of each respective product. To perform printing, each newly-introduced substrate is roughly mechanically aligned, with an optical system detecting sub-millimeter misalignment, and with software correcting for misalignment. Rendering of adjusted data is performed such that nozzles are variously assigned dependent on misalignment to deposit droplets in a regulated manner, to ensure precise deposition of liquid for each given area of the substrate. For example, applied to the manufacture of flat panel displays, software ensures that exactly the right amount of liquid is deposited for each “pixel” of the display, to minimize likelihood of visible discrepancies in the resultant display.
    Type: Grant
    Filed: March 24, 2023
    Date of Patent: June 17, 2025
    Assignee: Kateeva, Inc.
    Inventors: Michael Baker, Nahid Harjee, Douglas Bacon