Abstract: A periodic test signal (44) is injected into a sensor and the sensor output (46) is compared to a threshold to determined whether the sensor is functioning properly.

Abstract: A method is provided for adaptively determining an anti-lock braking strategy that includes monitoring a distance differential of at least one target in proximity to a driven vehicle. An anti-lock braking strategy is determined as a function of the distance differential. The anti-locking braking strategy is applied as a function of the distance differential.

Abstract: An improved structure for an electric actuator unit for use in a brake assembly.

Abstract: This invention relates to a brake caliper adapted for use in a vehicle disc brake assembly and method and apparatus for producing the same. The method for producing the brake caliper comprises the steps of: (a) providing a mold member having at least two mold sections; (b) providing a core member having at least a first male extension which is adapted to form an integrally cast locating recess in the brake caliper which is used as a locating surface for subsequent machining of the brake caliper; (c) disposing the core member in the mold member in a predetermined position; (d) supplying a suitable material to the mold member so as to form a brake caliper within the mold; (e) removing the brake caliper from the mold, wherein the brake caliper includes an integrally cast locating recess formed therein by the first male extension of the core member; and (f) machining the brake caliper using at least the integrally cast locating recess formed therein as a locating surface.

Abstract: The rates of change and difference between signals sensed at adjacent electronic module output ports are determined and compared to criteria to determine whether the output ports are shorted.

Abstract: A system for and a method of controlling the stability of a vehicle includes an electronic control system controlling a vehicle stability control subsystem based at least in part on static tire data received by the electronic control unit.

Abstract: A pressure balanced supply valve for use in a vehicular braking system. A housing defines a first chamber, a second chamber, a first fluid conduit for connection to a master cylinder, a second fluid conduit for connection to a hydraulic pump, and a third fluid conduit connected between the first and second fluid conduits. The second fluid conduit communicates with both the first chamber and the second chamber. A valve seat is defined in the third fluid conduit. A movable valve element is movable to a first position sealing against the valve seat to prevent fluid flow between the first and second conduits through the third conduit, and to a second position permitting fluid flow between the first and second conduit through the third conduit. The movable valve element is exposed to pressures in both the first and second chambers so as to be pressure balanced in operation.

Abstract: A method for compensating inertial sensor measurement outputs for mounting locations that are not coincident, nor orthogonal, with the vehicle center of gravity. The method further utilizes vehicle angular rate measurements, data, or estimates to determine the discrete acceleration components of the composite inertial sensor measurement output.

Abstract: A short duration test activation signal is applied to the test activation port of a motion sensor module and the test activation status port observed with an error flag being set if a corresponding signal does not appear at the test activation status port within a predetermined time period.

Abstract: A knuckle for a vehicle suspension system interconnects portions of a vehicle steering system, a vehicle brake, and a vehicle suspension system, and includes a knuckle body having a hub and bearing opening formed through the body. The hub and bearing opening define a substantially cylindrical inner wall. A cap is disposed within the hub and bearing opening. A recess is formed in the inner wall of the hub and bearing opening, and the cap includes a radially outwardly extending anti-rotation member disposed within the recess.

Abstract: A method is provided for efficiently decelerating a vehicle having a braking circuit for braking a set of brake actuators. A flow of pressurized brake fluid is generated within the braking circuit. Normal force parameters exerted on each wheel of the braking circuit are determined. At least one respective brake actuator is isolated from receiving pressurized brake fluid for increasing the flow of pressurized brake fluid to a non-isolated wheel of the brake circuit in response to the normal force parameters.

Abstract: A method is provided for detecting a rollover event of a vehicle. A lateral kinetic energy of the vehicle is determined in response to vehicle longitudinal velocity and vehicle side slip angle. A lateral acceleration of the vehicle is measured. A tire normal force is measured. A rollover potentiality index is determined in response to the lateral kinetic energy and the lateral acceleration. A rollover index is determined by weighting the rollover potentiality index by a factor of the lateral acceleration and by a factor of the tire normal force. A comparison is made to determine if the rollover index is above a predetermined threshold.

Abstract: A vehicle control system includes a steering mechanism adapted to be operatively connected to associated wheels of a vehicle. A position sensor is operatively connected to the steering mechanism to generate a signal representative of a position of the steering mechanism. A filter device receives the steering position signal and generates a filtered output. The electronic control unit is operable to generate a control signal based at least in part upon the filtered steering position signal. A vehicle control subsystem is in communication with the electronic control unit and is responsive to the control signal. A vehicle system is controlled by monitoring the position of a steering mechanism of a vehicle, determining a rate of change of the position of the steering mechanism, filtering the rate of change, comparing the filtered rate of change to a threshold value, and controlling a vehicle system based upon the comparison.

Abstract: Under certain operating conditions, the pressure applied to a vehicle rear brake circuit is increased above the pressure applied to the vehicle front brake circuit to enhance stopping of the vehicle.

Abstract: A method is provided for balancing a disc brake rotor having a first annular friction plate, a second annular friction plate, and a core gap. The first annular friction plate includes a first circumferential surface. The second annular friction plate includes a second circumferential surface. Respective regions are determined for removing material within the first circumferential surface and the second circumferential surface for balancing the disc brake rotor if the disc brake rotor is out of balance. A rotary straddle cutting tool is aligned with respective regions of the first circumferential surface and the second circumferential surface. Material is cut from the respective regions of the first circumferential surface and the second circumferential surface with the rotary straddle cutting tool. Cutting material from the respective regions includes removing material within the width of the first circumferential surface and the second circumferential surface.

Abstract: A brake pad assembly includes a brake pad including a base portion, a first ear portion, and an opposed second ear portion. The first ear portion and the second ear portion extend outwardly from the base section. The first ear portion includes a first upper section, a first central section, and a first lower section. The second ear portion includes a second upper section, a second central section, and a second lower section. A first clip receives the first ear portion and a second clip receives the second ear portion. The first ear portion includes a first defined contact location and a second defined contact location in relation to the first clip. The second ear portion includes a third defined contact location in relation to the second clip.

Abstract: A disc brake system comprising a brake piston with an annular groove defined in an outer side wall of said piston disposed to slide within a cylinder. A dust boot seal made of a flexible material having a first end and a second end, the first end engaging an outboard end of the cylinder, the second end engaging the annular groove. A plurality of flexible convolutions provided in the dust boot seal between the first and second ends, and the second end defining one or more slots.

Abstract: A method for calibration of motion sensors included in a vehicle electronic brake control system includes measuring sensor offset errors at different points in the assembly of the system and the vehicle and then combining the offset errors to obtain net offset errors for use with an electronic brake system.

Abstract: In a motor vehicle equipped with pneumatic tires and a hydraulically actuated wheel brake system, a method for enhancing stability of the vehicle by determining whether any tire on the vehicle is deflated, determining the current magnitude of brake pressure at the wheel of the deflated tire when the brakes are applied, and reducing the current magnitude of brake pressure at the wheel of the deflated tire.

Abstract: The speed of an ABS pump motor is increased during an ABS braking cycle upon determining that an extended ABS braking cycle duration is required.