Abstract: A motor vehicle disc brake assembly comprises a caliper having a cavity, a brake disc rotatable relative to the caliper, a brake lining mounted to the caliper, a piston mounted in the cavity for displacing the brake lining against the brake disc, and an electromechanical actuator for supporting the piston. The electromechanical actuator has a drive assembly operably connected to a spindle, a rotationally restrained spindle nut threaded on the spindle, and an anti-rattle clip coupling together the piston and spindle nut. Rotation of the spindle by the drive assembly moves the spindle nut to support the piston.

Abstract: A method is provided for detecting a fault condition in a hydraulic brake system of a vehicle having a first hydraulic brake circuit and a second hydraulic brake circuit. A correlation ratio is determined between a measured pressure and the actual vehicle acceleration. A first wheel velocity differential is determined and a second wheel velocity differential is determined. A weighting value is selected in response to determining whether the correlation ratio is within the predetermined range and whether the first wheel velocity differential and the second wheel velocity differential are opposite signs. The selected weighting value is added to a fault counter. A determination is made whether the fault counter is equal to or greater than a predetermined threshold. A fault condition is detected in response to the fault counter greater than or equal to the first predetermined threshold.

Abstract: An apparatus for detecting leakage current through a solenoid coil that includes a capacitor connected to one end of the solenoid coil and a feedback circuit that monitors the rate of decay of the capacitor voltage to determine if an excessive leakage current is present.

Abstract: A disc brake assembly having an anchor bracket, a disc type of service brake assembly having a first brake caliper configured to be secured to the anchor bracket; and an electric disc type of parking and emergency brake assembly having a second brake caliper configured to be secured to the anchor bracket.

Abstract: A spindle nut assembly for an electric parking brake has a spindle and a spindle nut. The spindle has a plurality of spindle stops and a plurality of external threads. The plurality of external threads has at least two threads. The spindle nut is operatively connected to the spindle, has a plurality of stop cams, and has a plurality of internal threads. At least one of the plurality of stop cams is engaged with at least one of the plurality of spindle stops when a first thread of the plurality of internal threads is started on any external thread of the plurality of external threads.

Abstract: A pump attenuator bypass valve (40/100/200) is located at an outlet of a pump (30) in a vehicle braking system (10) between the pump (30) and an attenuator (34). The attenuator bypass valve (40/100/200) includes a bypass valve housing (41), a first fluid flow path (74, 57/179/220, 208), and a second fluid flow path (80/183). The first fluid flow path (74, 57/179/220, 208) is defined in the housing (41) and is configured to allow continuous flow of fluid when the pump (30) operates at a first pump flow rate. The second fluid flow path (80/183) is defined in the housing (41) and is configured to bypass the first fluid flow path (74, 57/179/220, 208) and to allow continuous flow of fluid when the pump (30) operates at a second pump flow rate higher than the first pump flow rate.

Abstract: A brake caliper adapted for use in a vehicle disc brake assembly and method and apparatus for producing the same. The apparatus for producing the brake caliper comprises a mold member and a core member. The mold member has two mold sections meeting at a vertical interface, the first mold section having an extension from the vertical interface into the second mold section to form an integrally cast lug on the brake caliper. The core member has three extensions operative to form three integrally cast locating surfaces on the cast brake caliper, the extensions defining datum surfaces for subsequent machining of the cast brake caliper to predetermined tolerances using the three locating surfaces as the datum surfaces.

Abstract: A brake system includes first and second wheel brakes, a reservoir, and a brake pedal unit having a housing and a pair of output pistons slidably disposed in the housing. The output pistons generate brake actuating pressure during a manual push-through mode for actuating the first and second wheel brakes. The system further includes a plunger assembly having a housing having first and second ports, a motor driving an actuator, and a piston connected to the actuator. The piston pressurizes a first chamber when the piston is moving in a first direction to provide fluid flow out of the first port. The piston pressurizes a second chamber when the piston is moving in a second direction opposite the first direction to provide fluid flow out of the second port. The first and second ports are selectively in fluid communication with the wheel brakes.

Abstract: A method of traction control for a vehicle. Lateral and longitudinal accelerations are measured for a vehicle. A maximum supportable drive torque for a first wheel of the vehicle is calculated as a function of the lateral and longitudinal accelerations. A commanded vectoring brake torque is applied to the first wheel using a brake device. The commanded vectoring brake torque is an amount by which a driveline torque delivered to the first wheel exceeds the maximum supportable drive torque.

Abstract: A disc brake assembly comprises an anchor bracket, a guide pin, a main damper, and an isolation damper. The anchor bracket has a bore. The guide pin is slidably supported in the bore and has a stem. The main damper is between the stem and an interior surface of the bore. The isolation damper is also between the stem and the interior surface. The isolation damper limits contact between the stem and the interior surface.

Abstract: This invention relates to a brake clip for use with a disc brake assembly. The brake clip includes a U-shaped section having a base leg with opposing first and second legs extending from the base leg. An abutment leg extends from at least one of the first and second legs of the U-shaped section. An extension leg extends from the abutment leg. The abutment leg is in contact with an anchor bracket of the disc brake assembly and the extension leg is in contact with a brake pad of the disc brake assembly when the brake clip is disposed therebetween.

Abstract: A disc brake assembly comprises: an anchor bracket having at least one bore formed therein, the bore defining a first axis; a brake caliper slidably secured to the anchor bracket; a pair of brake pads carried by the disc brake assembly; and at least one guide pin adapted to be disposed in the bore of the anchor bracket, the at least one guide pin defining a second axis; wherein when the at least one guide pin is disposed in the at least one bore of the anchor bracket, the second axis of the at least one guide pin is configured to be offset relative to the first axis of the at least one bore such that there is provided at least one defined point of contact between only a portion of a shank portion of the at least one guide pin and a portion of an inner surface of the at least one bore.

Abstract: This invention relates to a brake clip for use with a disc brake assembly. The brake clip includes a U-shaped section having a base leg with opposing first and second legs extending from the base leg. An abutment leg extends from at least one of the first and second legs of the U-shaped section. An extension leg extends from the abutment leg. The abutment leg is in contact with an anchor bracket of the disc brake assembly and the extension leg is in contact with a brake pad of the disc brake assembly when the brake clip is disposed therebetween.

Abstract: A brake assembly includes a service brake assembly and an electromechanically actuable parking brake assembly. The electromechanically actuable parking brake assembly has a ball nut assembly comprising a ball screw and a ball nut. The ball screw and ball nut form a raceway for bearing members. The bearing members circulate within an internal path formed in the ball screw.

Abstract: A vehicle disc brake assembly comprises a brake caliper and an anchor bracket. The brake caliper has a lug, a bore, an opening, a fastener, and a guide pin. The lug has first and second side faces. The bore extends from the first side face to the second side face. The opening is to the bore at the first side face. The fastener has a transition portion between a bolt stem and a bolt head. The transition portion is fitted to the opening. The guide pin is attached to the fastener. The anchor bracket is supported on the guide pin.

Abstract: A control knob (10) includes a base (14) and a shaped wall (12). A plurality of sensor elements (32) are located within and circumferentially spaced around said shaped wall. Processor circuitry (40, 50) is connected to the plurality of sensor elements (32) for controlling an end-use device. The processor circuitry (40, 50) senses user touch commands on both sides of the shaped wall (12), and determines user desired commands based on the sensed user touch commands.

Abstract: An outside air temperature measurement device and method for vehicles derives a useable final value of the outside air temperature within seconds of the beginning of vehicle movement by developing a mathematical expression (i.e., model) for the exponential data series while discriminating against thermal noise components existing in the measurement data.

Abstract: A disc brake assembly having a guide pin disposed in a bore of an anchor bracket such that a guide pin axis is offset relative to a bore axis whereby there is provided at least one defined point of contact between only a portion of the guide pin and a portion of an inner surface of the bore. The guide pin includes a groove formed therein, the groove defines a groove axis which is offset relative to the guide pin axis, and a resilient member is disposed in the groove which is operative to bias the guide pin in the bore such that the guide pin axis is offset relative to bore axis to provide the at least one defined point of contact between only a portion of the guide pin and a portion of the inner surface of the bore.

Abstract: A position sensing assembly adapted for use with a master cylinder to measure travel of a piston of the master cylinder via a magnet operatively coupled to the piston thereof for movement therewith between a zero brake apply position and a full brake apply position. According to one embodiment, the position sensing assembly includes a housing adapted to be attached to a master cylinder housing and a flux concentrator operatively disposed with the position sensing assembly housing. The flux concentrator includes a first end, an intermediate body, and a second end. At least one of the first end and the second end defines a longitudinal plane and at least a portion of the intermediate body is oriented at an angle relative to the longitudinal plane whereby the position sensing assembly is adapted to measure the travel of the piston of the master cylinder via the magnet.

Abstract: The brake system includes a pedal, a pedal simulator, and a brake pedal unit. The brake pedal unit includes an input piston connected to the brake pedal for operating the pedal simulator during a normal braking mode. The brake pedal unit further includes first and second output pistons actuated by the input piston during a manual push through mode such that the first output piston generates brake actuating pressure at a first output of the brake pedal unit, and the second output piston generates actuating pressure at a second output of the brake pedal unit. The brake system further includes a hydraulic pressure source for supplying fluid at a controlled boost pressure, and a hydraulic control unit adapted to be hydraulically connected to the brake pedal unit and the hydraulic pressure source.