Abstract: The invention relates to a tool having at least one layer of TixAl1-xN, where 0.2 ?x?0.8, which is composed of a plurality of laminar plies to give an overall layer thickness of 0.01 ?m to 3 ?m and which has crystallites having a size of ?10 nm. To produce such a layer, by magnetron sputtering in an N2 atmosphere, Ti and Al are respectively released from separately arranged cathode targets, wherein the tool is moved past the cathode repeatedly at a speed which is such that in each case only a nanocrystalline layer forms upon this movement.

Abstract: A toolholder assembly includes a toolholder body having a coolant passage and a cutting insert seated within a recess of the body. The cutting insert includes an insert orifice extending between a top face and a bottom face that aligns with the coolant passage. A lock pin includes a lock pin orifice that aligns with and is in fluid communication with the coolant passage of the body. The lock pin orifice has an outlet port to allow the fluid to flow through the lock pin orifice and exit through the outlet port. A lock pin ring includes a coolant port in fluid communication with the outlet port of the lock pin to effectively discharge cooling fluid in the direction of a cutting area of the cutting insert.

Abstract: A cutting insert for use on a tool body includes a first member formed in a predetermined shape and a second member formed separate from the first member in a second predetermined shape and coupled to the first member. At least one of the first member or the second member comprise a number of cutting portions adapted to perform cutting operations on a workpiece.

Abstract: A cutting tool system is designed to have a combined sinusoidal-shaped and helical-shaped cutting edge formed by an assembly of aligned common cutting inserts each having a sinusoidal and helical cutting edge.

Abstract: The reaming tool (2) comprises a cutting part (8) having a peripherally arranged reaming cutter (10) which, upon rotation about a center axis (4) of the reaming tool (2), defines a cutting circle (16) of nominal diameter (D1). The reaming tool (2) further comprises at least two peripherally arranged guide elements (12A, 12B), which lie on a guide circle (18) arranged eccentrically to the center axis (4) or having a larger diameter (D2) than the cutting circle (16). As a result of this measure, high surface quality is obtained, in particular even in soft materials, since the reaming tool is clamped in the direction of the reaming cutter (10).

Abstract: A cutting tool mounting assembly adapted for attachment to a surface of a rotatable driving member of a cutting tool machine. The cutting tool mounting assembly includes a tool holder having a key shank, a base attached to the surface of the rotatable driving member with the base having a mounting groove for receiving the key shank of the tool holder, and a resilient retention structure configured to interact with the base and the tool holder to facilitate a friction fit between the tool holder and the base.

Abstract: A rotary cutting tool, such as a milling cutter (10) includes a central hub (12), a cutting rim (14) and a plurality of spokes (22) connecting the central hub (12) to the cutting rim (14). Each spoke (22) is separated by an opening (32) and polygonal in cross-sectional shape formed by two side walls (22a, 22b), two front walls (22c, 22d) and a rear wall (22e). One of the side walls (22a) of each spoke (22) is formed at a pitch angle (42) with respect to a central axis (11) of the cutting tool (10) that is sufficient to cause lift of chips through the opening (32), thereby providing effective chip evacuation during a material removal operation.

Abstract: A rotary cutting tool includes a cutting tip having a cutting portion adapted to perform cutting operations on a workpiece and a threaded aperture defined therein generally opposite the cutting portion. The cutting tool further includes a generally cylindrical tool body disposed about a central longitudinal axis, the tool body having a first end portion adapted to be coupled to a machine tool and an opposite second end portion including an aperture having a coupling mechanism disposed therein. The coupling mechanism includes a first threaded portion cooperatively engaged to the threaded aperture of the cutting tip. The first threaded portion is moveable with respect to the tool body in a manner that selectively couples the cutting tip to the tool body.

Abstract: A method of imparting high-temperature, degradation resistance to a component involving applying a metal slurry comprising a Co-based metallic composition comprising Co, Cr, W, Si, C, and B, a binder, and a solvent to a surface of the component, and sintering the Co-based metallic composition to form a substantially continuous Co-based alloy coating on the surface of the body.

Abstract: A cutting assembly useful for the chipforming removal of material from a workpiece at the cutting insert-workpiece interface. The cutting assembly has a holder with a coolant passage and a seat. As one option, a stud extends away from the seat and facilitates coolant flow to an insert locking cap, which attaches to the stud. The insert locking cap directs coolant flow toward the cutting insert-workpiece interface. As another option, a diverter plate has a bottom surface with a bowl and an arcuate forward surface with one or more openings. Coolant flows from the coolant passage into the bowl then exits through at least one opening in the arcuate forward surface towards the cutting insert-workpiece interface.

Abstract: A cutting tool having a shaft with a longitudinal axis, wherein the cutting tool includes a first flute extending about the longitudinal shaft along a helix angle and a first cutting edge adjacent the first flute. The cutting tool also includes a second flute extending about the longitudinal shaft along a helix angle and a second cutting edge adjacent a second flute. The cutting tool further includes a third flute extending about the longitudinal shaft along a helix angle and a third cutting edge adjacent the third flute. The first cutting edge, the second cutting edge, and the third cutting edge are unequally angularly spaced from each other.

Abstract: A toolholder includes a body portion having an exterior surface and a dynamic absorber mounted on the exterior surface of the body portion. The dynamic absorber includes a rigid support member, a cover member, and an absorber mass disposed within a cavity formed by the rigid support member and the cover member. A first resilient support member is disposed between the rigid support member and the absorber mass, and a second resilient support member is disposed between the cover member and the absorber mass. The dynamic absorber is tuned by moving the cover member relative to the rigid support member. A method of suppressing vibrations of the toolholder includes externally mounting the dynamic absorber on the exterior surface of the toolholder.

Abstract: A boring head comprises a housing disposed about a central longitudinal axis and a movement transmission mechanism disposed at least one of on or in the housing. The housing includes a first end adapted to be coupled to a machine tool and an opposite second end having a cutting insert movably coupled thereto. The movement transmission mechanism comprises a rotatable member mounted to be rotatable relative to the housing, a balancing mass, and a main shaft disposed in the housing. The main shaft is rotatable about the longitudinal axis and operationally coupled to the ring, the balancing mass, and the cutting insert. Rotation of the rotatable member a predetermined amount causes movement of the cutting insert a corresponding predetermined amount in a first radial direction with respect to the longitudinal axis and movement of the balancing mass a corresponding predetermined amount in a second radial direction opposite the first radial direction.

Abstract: In various embodiments, a tapered thread roll, a set of tapered thread rolls, a thread rolling tool, and a thread rolling method are provided for rolling angled or tapered threads onto a workpiece to create a threaded workpiece. In at least one embodiment, the threaded workpiece may comprise a polished rod or a polished rod precursor as specified by the American Petroleum Institute for use in an oil-field sucker-type pump, for example.

Abstract: A metalcutting insert that is useful in chipforming and material removal from a workpiece. The metalcutting insert includes a metalcutting insert body, which includes a cutting edge having at least one discrete cutting location. The metalcutting insert body further contains a distinct interior coolant passage communicating with the discrete cutting location. The distinct interior coolant passage has a coolant passage inlet defining a coolant passage inlet cross-sectional area, a coolant passage discharge defining a coolant passage discharge cross-sectional area, and an axial coolant passage length. The distinct interior coolant passage defines a coolant flow cross-sectional area along the axial coolant passage length thereof. The metalcutting insert further includes a plurality of surface features for enhancing coolant flow to the cutting edge.

Abstract: A toolholder support member for retaining the shank of a toolholder has a bore to accept the toolholder shank. A retention member extends through the bore wall to engage a perforation extending through the shank or indentation within the shank, thereby retaining the shank within the receiving bore. The retention member is biased to provide resistance for insertion or extraction of the shank within the receiving bore. Furthermore, the retention bore is angled relative to the longitudinal axis of the receiving bore so that the force required to insert the toolholder within the receiving bore is minimized, while the force required to extract the toolholder from the receiving bore is maximized.

Abstract: A tool holder includes a tool holder body with an insert-receiving pocket and a clamp for clamping a cutting insert. The clamp includes a pair of downwardly extending nubs that engage a pair of notches in the cutting insert when the clamp is brought into pressing engagement with the insert, thereby securely clamping the cutting insert in the insert-receiving pocket of the tool holder.

Abstract: A reamer for the precision machining of a drilled hole, having a plurality of cutting bars which are separated from one another by chip grooves and extend in the longitudinal direction of the tool, wherein a plurality of chip divider grooves which run in the transverse direction of the tool and divide each cutting bar into cutting segments are provided.

Abstract: A combination cutter body and a locking screw for mounting the cutter body to an adapter is disclosed. The cutter body includes a plurality of threaded bores that extend radially through a sidewall of the cutting body. The threaded bores are adapted to receive a corresponding threaded setscrew. The locking screw includes a head having a plurality of indentations around a circumference of the head. A central axis of each threaded bore is offset by a distance from a central axis of each indentation to cause an axial force to be exerted on the cutter body when an end of the setscrew engages a respective indentation to tightly seat the cutter body against the adapter.

Abstract: A drill having a replaceable cutting head, modified to eliminate forces which would distort the pocket of the drill shank and otherwise concentrate stresses which would cause failure of the drill. The cutting head has a frustoconical depending connecting member received in a receptacle formed in the shank. In different embodiments, contact between the pocket formed in the shank and the cutting head connecting member is limited. In one embodiment, angle of drive surfaces is modified from prior art practice. In another embodiment, transition of at curved joints between vertical and horizontal surfaces is made more gradual. The drill preferably has flutes formed collectively by the shank and cutting head when assembled.