Abstract: A toolholder (10) has a pocket (20) that accommodates two styles of cutting inserts (25, 25?) having different clearance angles (CA). A support pad (78, 80) protrudes from two side walls (82, 84) of the pocket (20). Each support pad (78, 80) includes a first, planar wall (78a, 80a) and a second, planar wall (78b, 80b) formed at a composite angle defined by a first angle (92) and a second angle (94). The first, planar wall (78a, 80a) enables the pocket (20) to accommodate the second style of cutting insert (25?), and the second, planar wall (78b, 80b) enables the pocket (20) to accommodate the first style of cutting insert (25). In one aspect, the support pads (78, 80) extend the entire length, L, of the support pad (78, 80). In another aspect, an indentation (112, 114) divides one or both of the support pads (178, 180) into two portions, each portion having two planar walls (178a, 178b, 178c, 178d, 180a, 180b, 180c, 180d).

Abstract: A double-sided, polygonal cutting insert includes a first surface and a second surface opposite the first surface. A plurality of side surfaces extend between the first surface and the second surface. A plurality of primary concave cutting edges are formed at an intersection between the plurality of side surfaces and the first and second surfaces, and a plurality of convex wiper edges are formed at an intersection between the plurality of side surfaces and the first and second surfaces. Each wiper edge has a step extending radially outward from a respective side surface. The cutting insert is mounted in a cutting tool such that the primary cutting edge and a wiper edge contact a workpiece to produce a high-quality surface finish on the workpiece.

Abstract: A double-sided, polygonal cutting insert includes a first surface and a second surface opposite the first surface. A plurality of side surfaces extend between the first surface and the second surface. A plurality of primary concave cutting edges are formed at an intersection between the plurality of side surfaces and the first and second surfaces, and a plurality of convex wiper edges are formed at an intersection between the plurality of side surfaces and the first and second surfaces. Each wiper edge has a step extending radially outward from a respective side surface. The cutting insert is mounted in a cutting tool such that the primary cutting edge and a wiper edge contact a workpiece to produce a high-quality surface finish on the workpiece.

Abstract: A method and apparatus for removing material from a cutting insert is disclosed. A source of electromagnetic radiation produces a laser beam that passes through a aperture for truncating a dimension of the laser beam and a homogenizer for providing a cross section of the laser beam with a uniform energy density. A mask having a predetermined shape reduces the dimension of the laser beam, and an imaging lens projects the laser beam onto a surface of the cutting insert. The predetermined shape of the mask provides for selective adjustment of an amount of material removed from the surface of the cutting insert. In one embodiment, the mask has a shape of an isosceles trapezoid for producing a T-land surface at the intersection between a top rake face and the flank face of the cutting insert.

Abstract: An aqueous emulsion for use in aqueous milling of hard material powder components in an aqueous slurry. The aqueous emulsion includes an oxidation inhibitor in an amount between about 0.3 weight percent and about 1.2 weight percent of the hard material powder components in the aqueous slurry. The aqueous emulsion also includes a paraffin wax in an amount between about 0.25 weight percent and about 0.75 weight percent of the hard material powder components in the aqueous slurry for vacuum dried powder and in an amount about up to 2.75 weight percent of the hard material powder components in the aqueous slurry for spray dried powder. The aqueous emulsion also includes myristic acid in an amount between about 0.10 weight percent and about 0.50 weight percent of the hard material powder components in the aqueous slurry. The balance of the aqueous emulsion is water.

Abstract: An insert includes four identical cutting edges disposed at the intersection of top and side surfaces surface. Each cutting edge includes a first part edge disposed tangent to a first reference circle aligned about the central mounting aperture; a second part edge extending from the first part edge, the second part edge being connected to the first part edge via a convex curved portion; a third part edge disposed tangent to a second reference circle aligned about the central mounting aperture, the second reference circle having a smaller diameter than the first reference circle, the third part edge being connected to the second part edge via a concave curved portion; and a convexly curved corner portion extending from the third part edge of one of the identical cutting edges to the first part edge of another one of the identical cutting edges.

Abstract: In one aspect, methods of milling carbide are described herein. A method of milling carbide comprises placing a particulate composition comprising carbide in a vessel containing milling media and placing an additive in the vessel, the additive undergoing evaporation or sublimation to provide a non-oxidative atmosphere in the vessel. The carbide particles are comminuted with the milling media in the non-oxidative atmosphere.

Abstract: The present disclosure relates to a quadrangular indexable drill insert. The drill insert includes a substantially flat top surface, a bottom surface and a side surface adjoining the top and bottom surfaces. The side surface comprises four identical cutting edges intersecting the top surface; each cutting edge comprises a first part edge oriented inwardly towards axis of the drill body. A second part edge tangential to an imaginary inscribed circle diameter connected to the first part edge through a convex curve. A third part connected to the second part edge through concave curve and a fourth part edge connected to the third part edge though a convex curve. The insert further includes a curved nose portion at four corners, each adjoining a first part edge of one cutting edge with a fourth part edge of a succeeding cutting edge.

Abstract: A cutting tool includes a generally cylindrical tool body disposed about a central longitudinal axis, the tool body having first and second extending sides with respective first and second bores that pass therethrough, wherein a first longitudinal axis of the first bore and a second longitudinal axis of the second bore are configured to be non-parallel to a horizontal axis of the tool body that is perpendicular to the central longitudinal axis of the tool body. The cutting tool also includes a replaceable cutting insert configured to be removably attached to the tool body and first and second attachment elements configured for receipt in the first and second bores, respectively, and adapted to engage the cutting insert and secure the cutting insert to the tool body.

Abstract: A cutting insert includes a body having an upper face, a lower face, a plurality of planar flank faces, bidirectional acute cutting corners and bidirectional obtuse cutting corners joining two adjacent flank faces. A land has a varying width. An annular island includes a plurality of bulged extensions, relatively longer and narrower chip breaking points proximate the acute cutting corners, and relatively shorter and wider chip breaking points proximate the obtuse cutting corners. A chip breaking ramp surface flanks each of the relatively longer and narrower chip breaking points and each of the relatively shorter and wider chip breaking points. The chip breaking ramp surfaces form a series of non-collinear lines that are at a non-zero angle with respect to the cutting edge.

Abstract: A cutting insert includes a top face, a bottom face and a plurality of side walls extending between the top face and the bottom face. A central axis of the cutting insert extends through the top face and the bottom face. A peripheral cutting edge is defined at the juncture of each side wall and the top face. Each cutting edge includes a linear cutting edge portion having an end portion that connects to a concave cutting edge portion that curves inwardly in a plane that is perpendicular to a first plane containing the central axis, wherein at least one linear cutting edge portion and its corresponding end portion are parallel to the first plane containing the central axis.

Abstract: A cutting insert includes a top face, a bottom face and a plurality of side walls extending between the top face and the bottom face. A peripheral cutting edge is defined at the juncture of each side wall and the top face. Each cutting edge includes a linear cutting edge portion and a concave cutting edge portion that curves inwardly in a plane that is perpendicular to a plane containing a central axis of the cutting insert. A radiused corner portion connects two adjacent cutting edges. Each linear cutting edge portion extends from one radiused corner portion to the concave cutting edge portion and the concave cutting edge portion extends from the linear cutting edge portion to another radiused corner portion.

Abstract: A cutting insert includes a top surface, a bottom surface and a plurality of peripheral side surfaces. The top and bottom surfaces and the side surfaces are joined to form rounded cutting corners. A plurality of cutting edges are formed at an intersection between the top surface and the plurality of side surfaces. A pair of asymmetric chip formers are proximate opposite rounded cutting corners. A distance between the opposite rounded cutting corners and the asymmetric chip formers varies in such a way that a ratio of a chip thickness and the distance is substantially constant as a function of a depth of cut.

Abstract: A polygonal indexable cutting insert including a pair of faces, a plurality of peripheral side surfaces, a plurality of rounded corners, a plurality of cutting edges formed with an edge radius, a plurality of triangular-shaped areas proximate the rounded corners; and a plurality of chip breaking scallops positioned along the cutting edges. Each scallop has a bottom surface formed by a rake face and an arcuate back wall having a varying depth. The arcuate back wall of each scallop intersects the arcuate back wall of adjacent scallops at a point located at a distance from each cutting edge for providing a wedge effect that facilitates in dividing and breaking chips.

Abstract: An insert includes four identical cutting edges disposed at the intersection of top and side surfaces surface. Each cutting edge includes a first part edge disposed tangent to a first reference circle aligned about the central mounting aperture; a second part edge extending from the first part edge, the second part edge being connected to the first part edge via a convex curved portion; a third part edge disposed tangent to a second reference circle aligned about the central mounting aperture, the second reference circle having a smaller diameter than the first reference circle, the third part edge being connected to the second part edge via a concave curved portion; and a convexly curved corner portion extending from the third part edge of one of the identical cutting edges to the first part edge of another one of the identical cutting edges.

Abstract: The disclosure generally relates to unclamp sensing feedback devices for clamping or holding devices in automatic production lines more specifically to a link clamp assembly. Further, the disclosure also provides the method of achieving feedback to sense fully unclamped condition of the link clamp cylinder.

Abstract: The present disclosure provides a quadrangular indexable drill insert comprising a substantially flat top surface and bottom surface, a side surface adjoining the top and bottom surfaces; four identical cutting edges formed at intersection of side surface and top surface, each cutting edge comprising, a concave curved part edge of predetermined radius at corner of the insert; a first part edge oriented towards axis of drill body and is having negative slope, said first part edge is connected to the concave curved part edge through a nose portion; a second part edge connected to first part edge through a transitional edge, said second part edge is tangentially oriented to an imaginary inscribed circle; a third part edge connected to the second part edge through a transitional edge, and a nose portion of adjoining the third part edge with concave curved part edge of succeeding cutting edge.

Abstract: A clamping system for securing hardmetal rolls includes a shaft having a groove, one or more clamping nuts having threads on the inner circumference which are mounted around the pressure ring having threads on the outer circumference by threading mechanism, pair of split clamps having wedge provided on the inner circumference of the split clamps and is accommodated in the groove provided on the shaft fixed to the pressure ring and acts as the bearing member of the mechanism to sustain the axial load applied by the screws. Plurality of screws passing through plurality of threaded holes provided on front face of the split clamps to prevent rotation of the hardmetal rolls. Plurality of locating pins are passed through the through holes provided at the mating face of the wedge of the split clamps to restrict radial movement of the split clamps and are used to fix the split clamps.

Abstract: A quadrangular indexable drill insert includes a substantially flat top and bottom surfaces, a side surface adjoining the top and bottom surfaces, four identical cutting edges of the side surface intersecting the top surface, a through hole extending between the top and bottom surfaces, and a chamfer provided at the bottom edge of the drill insert. Each cutting edge includes a first part edge; a second part edge extending from the first part edge; a third part edge extending away from the central axis, the second and third part edges being joined together by a transition part edge having a concave curved portion and a convex curved portion; and a curved nose portion of predetermined radius disposed at a corner of the insert adjoining the first part edge of one cutting edge with the third part edge of a succeeding cutting edge of the four identical cutting edges.