Abstract: A plug-in electrical fuse comprises a fusible wire (9) disposed within an insulating housing (1) and connected between the ends of two blade-like terminals (4) secured within and projecting from the housing. Fuses of this type are manufactured by forming a strip of terminal members from strip metal, each member comprising two spaced substantially-coplanar blade-like terminal portions interconnected at their leading ends (5) by an integral cross-bar portion, and each terminal member being integrally connected with each adjacent terminal member in the strip by an interconnecting bar of the metal strip. Fusible wire is secured to the terminal portions adjacent their rear ends to form a strip of terminal and wire assemblies, and this strip of assemblies is mounted in a strip of insulating housings with the fusible wires disposed within the housings and the leading ends of the terminal portions projecting therefrom.

Abstract: A fuse element for an electrical cartridge fuse comprises a fusible wire secured to opposite end zones of an insulating strip by metallic layers sprayed onto the end zones. The insulating strip has a slot therein between the end zones to prevent the fusible, central section of the wire from contacting the strip. The fuse element is disposed in an insulating barrel and the layers are soldered to end caps of the barrel to connect the fusible wire thereto. Fuse elements of this construction are produced by disposing a fusible wire along a continuous strip of insulating material formed at equally spaced intervals with slots and spraying the metallic layers onto the strip between the slots so as to adhere the fusible wire to the strip. Thereafter, the strip is severed at the zones between the slots so as to produce individual fuse elements. This method of manufacture facilitates the production of cartridge fuses utilizing small diameter fusible wires.

Abstract: A fuse holder for a miniature cartridge fuselink, comprises a hollow body and a fuse carrier, formed as plastic mouldings, and two spring metal contact members engagable witih the outside of the body and having central parts which project into the cylindrical chamber of the body through slots in the body wall. The construction is such that the fuse carrier can only be inserted into the body when it is oriented in one predetermined position relative to the body and, in this position, there are barriers of insulation material between the end caps of a fuselink snapped into the fuse carrier and the potentially live electrical terminals on the body. When the fuse carrier is fully inserted into the body, it can be rotated through one half turn to engage the end caps of the fuselink with the contacts. The fuse holder prohibits a user from touching any live terminals, and the end caps of the fuselink cannot engage the contacts of the holder while the fuse carrier is being inserted into or removed from the holder.

Abstract: A fuse element for a cartridge fuse-link comprises a thin metal wire helically wound about a thin flexible core consisting of an electrically and heat insulating filament. Spaced sections of the winding at opposite ends of the fuse element are metallized so as to short-circuit the turns in these sections. The short-circuited sections are electrically interconnected by the active turns of an intermediate section which constitutes the fusible link. The fuse element is disposed in an insulating cartridge with its short-circuited sections connected to conductive end caps on the cartridge.