Patents Assigned to Kerr Machine Co.
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Patent number: 11859611Abstract: A fluid routing plug for use with a fluid end section. The fluid end section being one of a plurality of fluid end sections making up a fluid end side of a high pressure pump. The fluid routing plug is installed within a horizontal bore formed in a fluid end section and is configured to route fluid between an intake and discharge bore. The fluid routing plug comprises a plurality of first and second fluid passages. The first and second passages do not intersect and are offset from one another. The first fluid passages are configured to direct fluid delivered to the horizontal bore from intake bores towards a reciprocating plunger. The second fluid passages are configured to direct fluid pressurized by the plunger towards a discharge bore.Type: GrantFiled: April 6, 2022Date of Patent: January 2, 2024Assignee: Kerr Machine Co.Inventors: Micheal Cole Thomas, Christopher Todd Barnett, Kelcy Jake Foster, Nicholas Son, John Keith, Mark S. Nowell
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Patent number: 11846282Abstract: A high pressure pump comprising a fluid end mechanically coupled to a power end. The power end is modular and comprises a crankshaft section, a crosshead section, and a connector section coupled together by a first set of stay rods. The fluid end comprises a plurality of fluid end sections positioned in a side-by-side relationship. Each of the plurality of fluid end sections are attached to the power end using a plurality of second set of stay rods.Type: GrantFiled: May 26, 2022Date of Patent: December 19, 2023Assignee: Kerr Machine Co.Inventors: Mark S. Nowell, Kelcy Jake Foster, Micheal Cole Thomas, Christopher Todd Barnett, Nicholas Son, John Keith, Guy J. Lapointe, Michael Eugene May
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Patent number: 11808364Abstract: A valve configured to seal against a valve seat. The valve and valve seat are configured to be installed within a fluid end. A recess is formed within the valve for receiving a seal. A shape of the recess and a shape of the valve are designed to reduce wear to the seal during operation.Type: GrantFiled: November 10, 2022Date of Patent: November 7, 2023Assignee: Kerr Machine Co.Inventors: Micheal Cole Thomas, Christopher Todd Barnett, Nicholas Son, John Keith, Kelcy Jake Foster
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Patent number: 11808254Abstract: A fluid end assembly comprising a plurality of fluid end sections positioned in a side-by-side relationship. Each fluid end section comprises a housing made of multiple-piece construction. One or more pieces of the housing are configured to have a plurality of stay rods attached thereto. The stay rods interconnect the fluid end assembly and a power end assembly.Type: GrantFiled: September 30, 2022Date of Patent: November 7, 2023Assignee: Kerr Machine Co.Inventors: Micheal Cole Thomas, Christopher Todd Barnett, Kelcy Jake Foster, Nicholas Son, John Keith
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Patent number: 11788527Abstract: A flangeless fluid end comprising a fluid end body releasably attached to a connect plate. The connect plate is attached to a power source using stay rods. The flow bores of the fluid end are sealed without threading a retainer nut into the walls of each bore. Instead, the flow bores are sealed by bolting a retainer to the fluid end body. Plungers to drive fluid through the fluid end body are installed within removable stuffing box sleeves. These sleeves are maintained within the plunger bores by the bolted retainers. A number of features, including the location of seals within bore walls and carbide inserts within valve structures, aid in reducing or transferring wear.Type: GrantFiled: September 2, 2022Date of Patent: October 17, 2023Assignee: Kerr Machine Co.Inventors: Mark S. Nowell, Kelcy Jake Foster, Christopher Todd Barnett, Brandon Scott Ayres, Michael Eugene May, Guy J. Lapointe, Micheal Cole Thomas
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Patent number: 11708830Abstract: A multi-piece fluid end that can be produced with fewer raw materials and at a lower cost. In one embodiment, a fluid end is formed from a first body attached to a separate second body. Their respective external surfaces may be engaged flushly, partially, or via one or more spacer elements. In some embodiments, the body pieces are flangeless to reduce stress on the fluid end. The second body may have a plurality of bores that are alignable with a plurality of corresponding bores formed in the first body. The second body may be connected to a power end using a plurality of stay rods. In other implementations, more than two body pieces may be utilized.Type: GrantFiled: December 11, 2018Date of Patent: July 25, 2023Assignee: Kerr Machine Co.Inventors: Mark S. Nowell, Kelcy Jake Foster
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Patent number: 11686296Abstract: A fluid routing plug for use with a fluid end section. The fluid end section being one of a plurality of fluid end sections making up a fluid end side of a high pressure pump. The fluid routing plug is installed within a horizontal bore formed in a fluid end section and is configured to route fluid throughout the fluid end section.Type: GrantFiled: August 10, 2022Date of Patent: June 27, 2023Assignee: Kerr Machine Co.Inventors: Nicholas Son, Micheal Cole Thomas, Christopher Todd Barnett, Kelcy Jake Foster, John Keith
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Patent number: 11655812Abstract: A fluid end having its fluid flow bores sealed without threading a retaining nut into the walls of each bore. The fluid ends may be assembled using a plurality of different kits that each comprise a fluid end body, a component, a retainer element, and a fastening system. The retainer element holds the component within each of the bores formed in the fluid end body and the fastening system secures the retainer element to the body. The fastening system comprises a plurality of externally threaded studs, washers and nuts in some embodiments. In other embodiments, the fastening system comprises a plurality of screws.Type: GrantFiled: August 5, 2022Date of Patent: May 23, 2023Assignee: Kerr Machine Co.Inventors: Kelcy Jake Foster, Mark S. Nowell, Brandon Scott Ayres, Christopher Todd Barnett
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Patent number: 11649900Abstract: Apparatus and method contemplating a high pressure fluid end assembly having a body defining a body bore and defining a recess in the body intersecting the body bore. A closure is joined to the body and forms a sealing surface. A seal is mounted to the body in the recess and configured to extend from the recess beyond the body bore to seal against the sealing surface formed by the closure.Type: GrantFiled: September 23, 2022Date of Patent: May 16, 2023Assignee: Kerr Machine Co.Inventors: Mark S. Nowell, Kelcy Jake Foster, Michael Eugene May, Brandon Scott Ayres, Christopher Todd Barnett, Micheal Cole Thomas, Guy J. Lapointe
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Patent number: 11649901Abstract: A fluid end assembly comprising a housing having multiple conduits formed therein. A tubular sleeve is installed within one of the conduits and is configured to house a plurality of packing seals. A seal is installed within a groove formed in the walls of the housing surrounding the tubular sleeve such that the seal engages an outer surface of the tubular sleeve.Type: GrantFiled: September 26, 2022Date of Patent: May 16, 2023Assignee: Kerr Machine Co.Inventors: Mark S. Nowell, Kelcy Jake Foster, Michael Eugene May, Brandon Scott Ayres, Christopher Todd Barnett, Micheal Cole Thomas, Guy J. Lapointe
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Patent number: 11644018Abstract: A fluid end comprising a plurality of fluid end sections positioned in a side-by-side relationship. Each fluid end section is releasably attached to a connect plate. Each connect plate is attached to a power source using a plurality of stay rods. Each fluid end section comprises a housing in fluid communication with a pair of intake manifolds and a discharge conduit. A fluid routing plug is installed within each housing and is configured to route fluid throughout the housing. A plunger is installed within stuffing box attached to each housing. A number of features, including the location of seals within bore walls and carbide inserts within valve guides, aid in reducing or transferring wear.Type: GrantFiled: December 14, 2021Date of Patent: May 9, 2023Assignee: Kerr Machine Co.Inventors: Micheal Cole Thomas, Christopher Todd Barnett, Kelcy Jake Foster, Nicholas Son, John Keith, Mark S. Nowell
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Patent number: 11635068Abstract: A power end assembly includes a crankshaft section, a crosshead section, and a connector section coupled together by one, two, or more sets of stay rods. The power end may include one or more support plates that are coupled to the crankshaft section and/or crosshead section. The crosshead section includes a plurality of individual crosshead frames. The connector section may include a plurality of individual connector plates or may be a unitary connector plate. The power end is configured to be coupled to a fluid end assembly by coupling the fluid end assembly to the connector plates.Type: GrantFiled: December 14, 2021Date of Patent: April 25, 2023Assignee: Kerr Machine Co.Inventors: Kelcy Jake Foster, Micheal Cole Thomas, Christopher Todd Barnett, Nicholas Son, John Keith, Mark S. Nowell, Guy J. Lapointe, Michael Eugene May
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Patent number: 11635151Abstract: A power end assembly includes a crankshaft section, a crosshead section, and a connector section coupled together by one, two, or more sets of stay rods. The power end may include one or more support plates that are coupled to the crankshaft section and/or crosshead section. The crosshead section includes a plurality of individual crosshead frames. The connector section may include a plurality of individual connector plates or may be a unitary connector plate. The power end is configured to be coupled to a fluid end assembly by coupling the fluid end assembly to the connector plates.Type: GrantFiled: December 27, 2021Date of Patent: April 25, 2023Assignee: Kerr Machine CoInventors: Kelcy Jake Foster, Micheal Cole Thomas, Christopher Todd Barnett, Nicholas Son, John Keith, Mark S. Nowell, Guy J. Lapointe, Michael Eugene May
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Patent number: 11592011Abstract: A fluid end for use with a power end. The fluid end comprises a plurality of fluid end sections positioned adjacent one another. Each section includes a single horizontally positioned bore. A plunger is installed within the bore and includes a fluid passageway. Low-pressure fluid enters the bore through the plunger and high-pressure fluid exits the fluid end through an outlet valve installed within the bore. The intake of low-pressure fluid within the fluid end section is regulated by an inlet valve installed within the plunger. Low-pressure fluid enters the plunger through an inlet component attached to both the plunger and an inlet manifold.Type: GrantFiled: March 11, 2022Date of Patent: February 28, 2023Assignee: Kerr Machine Co.Inventors: Mark S. Nowell, Kelcy Jake Foster, Micheal Cole Thomas, Christopher Todd Barnett, Guy J. Lapointe, Brandon Scott Ayres
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Patent number: 11578711Abstract: A fluid routing plug for use with a fluid end section. The fluid end section being one of a plurality of fluid end sections making up a fluid end side of a high pressure pump. The fluid routing plug is installed within a horizontal bore formed in a fluid end section and is configured to route fluid between an intake and discharge bore. The fluid routing plug comprises a plurality of first and second fluid passages. The first and second passages do not intersect and are offset from one another. The first fluid passages are configured to direct fluid delivered to the horizontal bore from intake bores towards a reciprocating plunger. The second fluid passages are configured to direct fluid pressurized by the plunger towards a discharge bore.Type: GrantFiled: February 10, 2022Date of Patent: February 14, 2023Assignee: Kerr Machine Co.Inventors: Micheal Cole Thomas, Christopher Todd Barnett, Kelcy Jake Foster, Nicholas Son, John Keith, Mark S. Nowell
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Patent number: 11578710Abstract: A fluid end for use with a power end. The fluid end comprises a plurality of fluid end sections positioned adjacent one another. Each section includes a single horizontally positioned bore. A plunger is installed within the bore and includes a fluid passageway. Low-pressure fluid enters the bore through the plunger and high-pressure fluid exits the fluid end through an outlet valve installed within the bore. The intake of low-pressure fluid within the fluid end section is regulated by an inlet valve installed within the plunger. Low-pressure fluid enters the plunger through an inlet component attached to both the plunger and an inlet manifold.Type: GrantFiled: April 28, 2020Date of Patent: February 14, 2023Assignee: Kerr Machine Co.Inventors: Mark S. Nowell, Kelcy Jake Foster, Micheal Cole Thomas, Christopher Todd Barnett, Guy J. Lapointe, Brandon Scott Ayres
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Patent number: 11560884Abstract: A fluid end comprising a plurality of fluid end sections positioned in a side-by-side relationship. Each fluid end section is releasably attached to a connect plate. Each connect plate is attached to a power source using a plurality of stay rods. Each fluid end section comprises a housing in fluid communication with a pair of intake manifolds and a discharge conduit. A fluid routing plug is installed within each housing and is configured to route fluid throughout the housing. A plunger is installed within stuffing box attached to each housing. A number of features, including the location of seals within bore walls and carbide inserts within valve guides, aid in reducing or transferring wear.Type: GrantFiled: June 13, 2022Date of Patent: January 24, 2023Assignee: Kerr Machine Co.Inventors: Micheal Cole Thomas, Christopher Todd Barnett, Kelcy Jake Foster, Nicholas Son, John Keith, Mark S. Nowell
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Patent number: 11536267Abstract: A fluid end having its fluid flow bores sealed without threading a retaining nut into the walls of each bore. The fluid ends may be assembled using a plurality of different kits, each kit comprising a fluid end body, a component, a retainer element, and a fastening system. The retainer element holds the component within each of the bores formed in the fluid end body and the fastening system secures the retainer element to the body. The fastening system comprises a plurality of externally threaded studs, washers and nuts in some embodiments. In other embodiments, the fastening system comprises a plurality of screws.Type: GrantFiled: March 29, 2021Date of Patent: December 27, 2022Assignee: Kerr Machine Co.Inventors: Mark S. Nowell, Kelcy Jake Foster, Christopher Todd Barnett, Micheal Cole Thomas, Brandon Scott Ayres, Michael Eugene May, Guy J. Lapointe
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Patent number: 11536378Abstract: A fluid end assembly comprising a housing having multiple conduits formed therein. A tubular sleeve is installed within one of the conduits and is configured to house a plurality of packing seals. A seal is installed within a groove formed in the walls of the housing surrounding the tubular sleeve such that the seal engages an outer surface of the tubular sleeve.Type: GrantFiled: May 6, 2022Date of Patent: December 27, 2022Assignee: Kerr Machine Co.Inventors: Mark S. Nowell, Kelcy Jake Foster, Michael Eugene May, Brandon Scott Ayres, Christopher Todd Barnett, Micheal Cole Thomas, Guy J. Lapointe
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Patent number: D989916Type: GrantFiled: February 17, 2021Date of Patent: June 20, 2023Assignee: Kerr Machine Co.Inventors: Mark S. Nowell, Kelcy Jake Foster