Patents Assigned to KEYLEX CORPORATION
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Patent number: 12121949Abstract: After holding a metal pipe 10 using a clamping die 5, a primary formed portion 11a corresponding to the preforming surface portion 5c is formed on the metal pipe 10 by pressing an end portion of the metal pipe 10 with a pressing die 6 in a direction of a cylinder center line C1. A final formed portion 11b is formed on the metal pipe 10 by moving an outer forming die 7 to press an outer circumferential surface of the metal pipe 10 with the outer forming die 7 after aligning a rib portion 7c with the primary formed portion 11a, while moving an inner forming die 8 to press an inner circumferential surface of the metal pipe 10 with the inner forming die 8 after aligning a recessed groove portion 8c with the primary formed portion 11a.Type: GrantFiled: September 4, 2020Date of Patent: October 22, 2024Assignee: KEYLEX CORPORATIONInventors: Hiroyuki Okamura, Ken Shimada
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Patent number: 12064814Abstract: Provided is a method of producing a composite having high strength and high thermal conductivity. The method includes: an alloy preparation step including preparing an alloy which is a solid solution containing ?-Fe as a solvent and at least one type of ?-phase stabilizing element as a solute; a first mixing step including mixing at least one type of ?-phase stabilizing element in powder form and SiC to prepare a first mixture; a second mixing step including mixing the alloy and the first mixture to prepare a second mixture; and a sintering step including sintering the second mixture.Type: GrantFiled: July 9, 2019Date of Patent: August 20, 2024Assignees: HIROSHIMA UNIVERSITY, Y-tec Corporation, KEYLEX CORPORATION, Mazda Motor CorporationInventors: Kenjiro Sugio, Takuya Takahashi, Hitoshi Sawada, Gen Sasaki, Kazuhiro Matsugi, Yongbum Choi, Zhefeng Xu, Hajime Suetsugu, Hiroki Kondo, Hideki Manabe, Kyotaro Yamane, Kenichi Hatakeyama, Keizo Kawasaki, Tsuyoshi Itaoka, Shinsaku Seno, Yasushi Tamura, Ichirou Ino, Yoshihide Hirao
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Patent number: 11975364Abstract: A component transfer device includes an integration path through which both of a regular component and a defective component are to be transported, and a sorting gauge that is provided at the downstream end of the integration path and sorts the regular component and the defective component. A discharge path through which the defective component passes extends to incline in the width direction of the integration path. The sorting gauge includes a gauge body, a sorting path extending through the gauge body and into which the regular component is allowed to advance while the defective component is not allowed to advance, and a guide surface that is disposed at the gauge body so as to spread toward the discharge path and that guides the defective component to the discharge path when the defective component comes into contact with the guide surface.Type: GrantFiled: May 31, 2023Date of Patent: May 7, 2024Assignees: KEYLEX CORPORATION, SEKI KOGYO CO., LTD.Inventors: Ryotaro Shinagawa, Yuki Funaki, Kouji Sakota, Seiji Miura, Naoki Oda
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Patent number: 11707795Abstract: A plate thickness test mechanism includes a detection section that detects an abnormality when a plate thickness is thinner than a desired plate thickness by a predetermined amount or more or thicker than the desired plate thickness by the predetermined amount or more, a determination section that determines whether or not the detection section functions normally, and a plate-shaped test jig that has a first plate portion having a plate thickness thinner than a predetermined specific plate thickness, and a second plate portion having a plate thickness thicker than the specific plate thickness. The determination section determines whether or not a plate thickness test is normally performed on the basis of a detection result of the detection section obtained when the detection section tests the plate thicknesses of the first and second plate portions by taking the desired plate thickness as the specific plate thickness.Type: GrantFiled: January 21, 2021Date of Patent: July 25, 2023Assignee: KEYLEX CORPORATIONInventors: Ryotaro Shinagawa, Tadayoshi Takeuchi
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Publication number: 20220219527Abstract: A tubular fuel filler pipe body is a blow molded body and is adapted to connect to a fuel tank at one end thereof. The fuel filler pipe body includes in an outer circumferential surface of another end side thereof an annular recessed groove. The fuel filler pipe body includes an opening of the other end thereof to which a nozzle guide is mounted. The nozzle guide includes on an one end side thereof an annular covering portion configured to cover annularly the outer circumferential surface of the other end side of the fuel filler pipe body. An annular rubber sealing member configured to seal between an inner circumferential surface of the annular recessed groove and an inner circumferential surface of the annular covering portion fits with the annular recessed groove.Type: ApplicationFiled: March 14, 2022Publication date: July 14, 2022Applicant: KEYLEX CORPORATIONInventors: Tomoyuki SHIOKAWA, Atsushi NAKASAKI
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Patent number: 11241864Abstract: According to the present invention, a panel-shaped first metal body (2) comprises a space-forming part (2a) and an overlap part (2b) that is continuous with the space-forming part (2a). A panel-shaped second metal body (4) comprises a space-forming part (4a) and an overlap part (4b) that is continuous with space-forming part (4a). When the first metal body (2) and the second metal body (4) have been assembled, a housing space layer (S1) that is for housing a sheet-shaped glass wool material 3 is formed between the space-forming parts (2a, 4a), and the overlap parts (2b, 4b) overlap. A solid joining part (W1) that connects the overlap parts (2b, 4b) is formed between the overlap parts (2b, 4b).Type: GrantFiled: June 21, 2017Date of Patent: February 8, 2022Assignee: KEYLEX CORPORATIONInventors: Toshimasa Yamane, Kazunari Uehara
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Patent number: 11110541Abstract: Two aluminum alloy plates are sandwiched between an anvil and a chip of a horn which is being vibrated by a vibration unit, to perform ultrasonic bonding. A deposit removing unit is provided above the horn. When the horn is vibrated by the vibration unit and raised by an elevator, the chip positioned on the top of the horn comes into contact with a removal section, with the chip being vibrated, to allow the removal section to remove a deposit adhering to the chip.Type: GrantFiled: June 23, 2017Date of Patent: September 7, 2021Assignee: KEYLEX CORPORATIONInventors: Toshimasa Yamane, Kazunari Uehara
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Publication number: 20210107353Abstract: A tubular fuel filler pipe body is a blow molded body and is adapted to connect to a fuel tank at one end thereof. The fuel filler pipe body includes in an outer circumferential surface of another end side thereof an annular recessed groove. The fuel filler pipe body includes an opening of the other end thereof to which a nozzle guide is mounted. The nozzle guide includes on an one end side thereof an annular covering portion configured to cover annularly the outer circumferential surface of the other end side of the fuel filler pipe body. An annular rubber sealing member configured to seal between an inner circumferential surface of the annular recessed groove and an inner circumferential surface of the annular covering portion fits with the annular recessed groove.Type: ApplicationFiled: December 22, 2020Publication date: April 15, 2021Applicant: KEYLEX CORPORATIONInventors: Tomoyuki SHIOKAWA, Atsushi NAKASAKI
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Publication number: 20210086365Abstract: Actual coordinate system data is acquired on the basis of a coordinate position at which a coordinate system generating tool attached to a robot is brought into proximity to, or contact to a coordinate system generating target of a coordinate system generating unit attached to a work piece positioning device. Simulation teaching data of a movement trajectory of a welding gun and design coordinate system data based on a design coordinate value of a coordinate system generating target are acquired by using a virtual model. After the actual coordinate system data is acquired into an information processing system, a coordinate position of the simulation teaching data is then moved to match the design coordinate system data with the actual coordinate system data.Type: ApplicationFiled: December 3, 2020Publication date: March 25, 2021Applicant: KEYLEX CORPORATIONInventors: Narumi HARADA, Mizuho TAMURA
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Patent number: 10688594Abstract: Provided is a device for assembling a fuel supply pipe of which a joint portion between a pipe body and a short cylindrical member has a high strength and which has high anti-corrosion performance. Specifically, while a laser beam in a defocused state is being emitted to impinge on an end portion of the pipe body that overlaps the short cylindrical member, the pipe body and the short cylindrical member are rotated through one complete turn relative to the laser beam, thereby melting the entire periphery of the end portion. While the laser beam in a defocused state is being emitted to impinge on the melted end portion, the pipe body and the short cylindrical member are rotated through at least one further complete turn, thereby joining by welding the end portion to the outer periphery of the short cylindrical member.Type: GrantFiled: May 22, 2017Date of Patent: June 23, 2020Assignee: KEYLEX CORPORATIONInventors: Toshimasa Yamane, Satoshi Tagawa
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Patent number: 10350663Abstract: Provided is a press apparatus which ensures high production efficiency and has less chances of breakdown. Specifically, the press apparatus has a base placed on a floor, and a platform arranged over the base to face the base and move up and down. A lower die, on which a steel plate is to be placed, is fixed to the base. An upper die is fixed to the platform to press the plate against the lower die and turn it into an initially formed product through a downward movement of the platform, and to pressure-hold the initially formed product with the lower die. A machining die is supported on the platform to move up and down to machine the initially formed product and form a final product by moving down while pressure-holding the initially formed product.Type: GrantFiled: September 11, 2015Date of Patent: July 16, 2019Assignee: KEYLEX CORPORATIONInventors: Tsuyoshi Itaoka, Shigeki Teshima
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Patent number: 9981342Abstract: Provided are a method for assembling a fuel supply pipe of which a joint portion between a pipe body and a short cylindrical member has a high strength and which has high anti-corrosion performance, and a device for assembling the pipe. Specifically, while a laser beam in a defocused state is being emitted to impinge on an end portion of the pipe body that overlaps the short cylindrical member, the pipe body and the short cylindrical member are rotated through one complete turn relative to the laser beam, thereby melting the entire periphery of the end portion. While the laser beam in a defocused state is being emitted to impinge on the melted end portion, the pipe body and the short cylindrical member are rotated through at least one further complete turn, thereby joining by welding the end portion to the outer periphery of the short cylindrical member.Type: GrantFiled: August 25, 2015Date of Patent: May 29, 2018Assignee: KEYLEX CORPORATIONInventors: Toshimasa Yamane, Satoshi Tagawa
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Patent number: 9497360Abstract: A small camera module is simply assembled in a short time, while reducing displacement of a camera relative to the first and second frames. Specifically, the camera module is assembled by bending a pair of clips to engage engaging portions of the clips with engaging recesses of the first and second frames to fix the first frame, camera holders, and the second frame, with the first and second frames located at both sides of each camera holder with a housing recess facing outward, and using resilient force of each of the clips to press the camera with a projection of the clip.Type: GrantFiled: July 22, 2014Date of Patent: November 15, 2016Assignees: KEYLEX CORPORATION, KYOKUTOH CO., LTD.Inventors: Kenji Sogo, Toshimasa Yamane, Yoshiaki Yamane, Kotaro Nakajima
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Patent number: 9321092Abstract: Consumed energy is minimized to reduce running cost. Final formed products of uniform quality are successively obtained. High productivity is provided. A primary forming step of obtaining a primary formed product by plastically working a heated steel sheet with a primary forming die set for a predetermined time period, a secondary forming step of machining the primary formed product with the secondary forming die set for a predetermined time period to obtain a secondary formed product, and a hardening step of allowing a cooling die set placed in a hydraulic press controlled by a servomotor to hold the secondary formed product under pressure for a longer time period than the time period of each of the primary and secondary forming steps to obtain a hardened final formed product are successively performed in sequence. The hardening step is performed independently without coordinating with the primary and secondary forming steps.Type: GrantFiled: June 21, 2011Date of Patent: April 26, 2016Assignees: MAZDA MOTOR CORPORATION, IMANISHI MANUFACTURING CO., LTD., SEKISOU KANAGATA CO., LTD., KEYLEX CORPORATIONInventors: Tekkan Takasue, Kyousou Ishida, Kouji Hironaka, Takuya Yamazaki, Kenichi Hatakeyama, Shinichiro Kurusu, Akihiro Nakashima, Toshiharu Nakashima
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Patent number: 9162325Abstract: Provided is a welding apparatus by which a worker can work in a comfortable posture, with which a space can be effectively utilized at a low cost, and which can reliably weld workpieces. Specifically, a pair of jigs are circumferentially provided on the upper surface of a circular rotating table around its outer circumference at intervals, and positions workpieces such that orientations of the workpieces are changeable. A welding robot is provided in a workpiece welded region. A control board outputs an operation signal to the rotating table such that the jigs respectively move into a workpiece set region and the workpiece welded region, and outputs an operation signal to the respective jigs such that the jig in the workpiece set region is inclined toward a side closer to the worker and the jig in the workpiece welded region is inclined according to welded parts of the workpieces.Type: GrantFiled: December 10, 2014Date of Patent: October 20, 2015Assignee: KEYLEX CORPORATIONInventors: Takeshi Furuta, Shunsuke Okamoto
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Publication number: 20130206758Abstract: A fuel filler pipe offering high anticorrosion performance and high fabrication accuracy is provided. Specifically, a tubular fuel filler pipe body 2 made of a plated steel sheet has a fuel filler port 2a at one end thereof, and is connected at the other end thereof to a fuel tank 10. A short cylindrical retainer 3 made of stainless steel is mounted into the fuel filler port 2a, and includes first and second tube members 5 and 6 each having both open ends. An inner circumferential surface of a portion of the first tube member 5 near an opening thereof at one end thereof includes an internal thread 5a threadedly connected to an external thread C1 of a fuel cap C. The second tube member 6 is inserted through an opening of the first tube member 5 at the other end thereof into the first tube member 5, and is joined to the first tube member 5 before the internal thread 5a by resistance spot welding Sw.Type: ApplicationFiled: March 28, 2011Publication date: August 15, 2013Applicant: KEYLEX CORPORATIONInventors: Toshiaki Miyagawa, Atsushi Nakasaki
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Publication number: 20130111966Abstract: Consumed energy is minimized to reduce running cost. Final formed products of uniform quality are successively obtained. High productivity is provided. A primary forming step of obtaining a primary formed product by plastically working a heated steel sheet with a primary forming die set for a predetermined time period, a secondary forming step of machining the primary formed product with the secondary forming die set for a predetermined time period to obtain a secondary formed product, and a hardening step of allowing a cooling die set placed in a hydraulic press controlled by a servomotor to hold the secondary formed product under pressure for a longer time period than the time period of each of the primary and secondary forming steps to obtain a hardened final formed product are successively performed in sequence. The hardening step is performed independently without coordinating with the primary and secondary forming steps.Type: ApplicationFiled: June 21, 2011Publication date: May 9, 2013Applicants: MAZDA MOTOR CORPORATION, KEYLEX CORPORATION, SEKISOU KANAGATA CO., LTD., IMANISHI MANUFACTURING CO., LTD.Inventors: Tekkan Takasue, Kyousou Ishida, Kouji Hironaka, Takuya Yamazaki, Kenichi Hatakeyama, Shinichiro Kurusu, Akihiro Nakashima, Toshiharu Nakashima
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Publication number: 20130032243Abstract: Fuel vapor is prevented from leaking to the outside during refueling, and even when an air space is formed in an upper portion of a fuel filler pipe, a diagnosis of leakage of fuel vapor can be performed with good accuracy. During refueling, fuel vapor is guided from a fuel tank 1 to a canister 3, and is absorbed by the canister 3. A change in the internal pressure of a fuel vapor path including the fuel tank 1, a fuel vapor pipe 4, and the canister 3 is detected by a pressure sensor 8, thereby performing a diagnosis of leakage of fuel vapor. An upper space 16 in the fuel tank 1 and an upper space 17 in a fuel filler pipe 2 communicate with each other through an airflow resistance pipe 12, and in order to restrict flow of fuel vapor from the fuel tank 1 through the airflow resistance pipe 12 into the fuel filler pipe 2 during refueling, the airflow resistance pipe 12 includes an orifice 13.Type: ApplicationFiled: March 29, 2011Publication date: February 7, 2013Applicant: KEYLEX CORPORATIONInventors: Kenichi Hatakeyama, Toshiaki Miyagawa, Osamu Fujiyama
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Publication number: 20120200695Abstract: An electrode inspection apparatus for spot welding is provided for precisely measuring diameters of a tip of an electrode without reducing availability ratio in a production line, and is particularly useful when inspecting a weld gun having electrodes with a narrow distance therebetween. A CCD camera 91 for imaging the tip of the electrode held to the weld gun is disposed in an inspection apparatus body 6. The inspection apparatus body 6 includes a measuring reference unit 7 in which a fixing hole 72a for fixing the tip of the electrode is formed, and a mirror 8 obliquely arranged with respect to the electrode so as to be distant from the fixing hole 72a at a position opposite to the electrode with respect to the measuring reference unit 7. The CCD camera 91 is disposed in a side of the mirror 8 with a distance therebetween for imaging the tip of the electrode from a direct front thereof reflected on the mirror 8 by reflection.Type: ApplicationFiled: September 9, 2010Publication date: August 9, 2012Applicant: KEYLEX CORPORATIONInventors: Toshimasa Yamane, Yoshiaki Yamane