Abstract: A method includes the steps of co-extruding a first component and a second component. The first component has a recovery percentage R1 and the second component has a recovery percentage R2, wherein R1 is higher than R2. The first and second components are directed through a spin pack to form a plurality of continuous, molten fibers. The molten fibers are then muted through a quenching chamber to form a plurality of continuous cooled fibers. The coiled fibers are then routed through a drawing unit to form a plurality of continuous, solid linear fibers. Each of the solid fibers is then stretched by at least 50 percent before it is allowed to relax. The relaxation step forms the linear fibers into a plurality of continuous 3-dimensional fibers each having a coiled configuration over at least a portion of its length. The continuous 3-dimensional, coiled fibers are then deposited onto a moving support to form a web.

Abstract: A method of extending the therapeutic duration of a thermal therapy product is disclosed. The method includes selecting a thermal therapy product to provide a benefit to a user, selecting a phase change material, incorporating the phase change material into a flexible thermal therapy sleeve, and placing the thermal therapy product into the thermal therapy sleeve.

Abstract: In a method for alerting the wearer of an absorbent article to the wearer's release of liquid body waste to the article, a flow control layer is placed between a liner and an absorbent body of the article to substantially retard the flow of liquid body waste from the liner to the absorbent body. Liquid body waste is pooled adjacent the liner whereby the pooled liquid body waste flows back through the liner and contacts the wearer's skin to thereby alert the wearer to the release of liquid body waste.

Abstract: A method involves retrofitting conventional injectors with needles having magnetostrictive portions and wound coils configured and disposed so as to subject the magnetostrictive portions of the needles to ultrasonically oscillating magnetic fields.

Abstract: A method is provided for producing fine denier multicomponent thermoplastic polymer filaments incorporating high melt-flow rate polymers. Multicomponent filaments are extruded such that the high melt-flow rate polymer component is substantially surrounded by one or more low melt-flow rate polymer components. The extruded multicomponent filament is then melt-attenuated with a significant drawing force to reduce the filament diameter and form continuous, fine denier filaments.

Abstract: One embodiment of the present invention is an endless non-woven tissue making fabric having a three-dimensional texture suitable for use as a fabric for producing three-dimensional fibrous webs. The endless non-woven tissue making fabric comprises a plurality of substantially parallel adjoining sections of non-woven material. Each section of non-woven material has a width substantially less than the width of the non-woven tissue making fabric. Each section of non-woven material may be joined to at least one other adjoining section of non-woven material. The non-woven tissue making fabric has a machine direction, a cross-machine direction, a tissue contacting surface and a tissue machine contacting surface. The tissue contacting surface comprises solid matter at a plurality of heights such that the tissue contacting surface of the non-woven tissue making fabric has an Overall Surface Depth of at least 0.2 mm in regions of solid matter on the tissue contacting surface.

Abstract: A prefastened absorbent garment is manufactured with its longitudinal axis in the machine direction. A web of garment chassis material extending in the machine direction is overlaid with a side panel web laying substantially within the garment chassis borders. The side panel web is attached to the chassis web and has fasteners thereon. The side panel web can be split in two and folded to place its fasteners in proximity to complementary fasteners disposed at the opposing end of the garment on the chassis web when the chassis web is folded.

Abstract: A through-air dryer is disclosed. The through-air dryer includes a cylindrical deck made from a plurality of deck plates that support a throughdrying fabric. The deck plates are supported by opposing hubs. Each of the hubs is in communication with the bearing that is mounted to a stationary shaft for allowing the cylindrical deck and the hubs to rotate. The bearings are positioned so as to create a through-air dryer structure that remains stable during operation and allows for easy calculation of loads on the dryer.

Abstract: A distinctive method and apparatus for accumulating selected articles can include an inputting of a plurality of individual articles (28) from an article supply source (26). Each article can have at least a first major facing surface (30), a first article dimension (32) extending along a first article direction, a second article dimension (34) extending along a second article direction which differs from the first article direction, and an article edge region (36). Each article can be directed to a first conveyor (50), and in a particular aspect, the first article dimension of each article can be aligned along a selected machine-direction (22). Another aspect can include an identifying of an article-set (70) which contains a selected, predetermined number of the articles. Further aspects can include a forming of at least one article-set which contains the selected number articles arranged in a stack or other arrangement suitable for packaging; and a moving of the article-set into a package.

Abstract: A disposable dispensing carton for paper and nonwoven sheet materials is provided that can be made from paperboard blanks and includes a set or ridges, integral with the dispensing carton, that extend into the interior area of the dispensing carton adjacent the dispensing opening located in the bottom of the carton. The ridges off-set the weight of the overlying sheets to a degree that allows the dispensing carton to employ heights in excess of about 40 cm as well as hold and dispense stacked paper products having sheet counts between about 250 and about 1000 sheets.

Abstract: The present invention relates to an insulation article having a core of an insulation material encased within a fabric material. The fabric material is prepared from thermoplastic fibers having an average fiber diameter less than about 12 microns. Examples of the fabric material include woven, knit or nonwoven materials. The insulation material may be any conventional insulation material, including foams and fibrous materials. Examples of uses for the encased insulation material of the present invention include architectural applications such as attics, basements and crawl spaces in homes, commercial buildings and in heating, venting and air conditioning systems (HVAC), around appliances, such as dishwashers, refrigerators, clothes washing machines and the like, in vehicles such as cars, trucks, trains, airplanes and the like.

Abstract: A surgical drape system is provided including a drape component and a pouch component. The drape component has a main sheet portion and may have a fenestration for providing access to an operative site on a patient. The pouch component may be created from a rear panel and a front panel superimposed and partially sealed one to the other to provide a pouch having an open top and partially open sides. The rear panel is attached to the drape in proximity to the fenestration and holds the pouch in place on the drape. A number of spaced apart fasteners are disposed upon at least one of the panels proximate to the open top. The fasteners are for fastening sections of the front and rear panel to one another thus establishing alternating fastened and unfastened regions in the open top.

Abstract: One embodiment of the present invention is an endless non-woven tissue making fabric. The endless non-woven tissue making fabric has a machine direction, cross-machine direction, a tissue machine contacting surface, a tissue contacting surface, a first side edge, and a second side edge. The non-woven tissue making fabric comprises a fabric strip of non-woven material comprising at least one layer of non-woven material. The fabric strip has a first edge, an opposing second edge, a machine direction, and a cross-machine direction. The fabric strip may be spirally wound in a plurality of contiguous turns wherein the first edge in a turn of the fabric strip extends beyond the second edge of an adjacent turn of the fabric strip, thereby forming a spirally continuous seam with adjacent turns of the fabric strip.

Abstract: A textured elastomeric article and a method of making such an article is disclosed. The article includes a substrate body having an inside surface and a plurality of alkaline earth salt particles embedded within at least a portion of the inside surface but not extending through the thickness of the article such that no separate binder material is needed to affix the particles.

Abstract: A process for forming an absorbent fibrous web composite includes the initial step of forming a fibrous web from hydrophilic fibers and, optionally, thermoplastic fibers. Then, a superabsorbent polymer is completely formed in situ on or in the fibrous web by adding one or more superabsorbent polymer precursor compositions to the fibrous web using a non-contact process, and performing the polymerization reaction(s) completely on or in the web.

Abstract: A method of producing refastenable side seams in an absorbent garment results in an absorbent garment that is adapted to easy application and removal. The refastenable side seams can be produced in either a cross direction or a machine direction. Each of the refastenable side seams is a dual side seam that includes a standing butt seam formed between a front lap seam and a back lap seam. The resulting garment can be opened and closed on either a front side of the garment or a back side of the garment.

Abstract: Elastic attachment adhesive compositions of conventional rubber-based construction adhesive and a crystalline polymer have improved bond strength over conventional elastic attachment adhesives. The addition of a crystalline polymer to conventional rubber-based elastic attachment adhesive also results in elastic attachment adhesive compositions having improved bond strength. These elastic attachment adhesive compositions are particularly suitable for use in absorbent articles.

Abstract: The present invention provides a method of achieving low tension, highly conformable elasticized areas in a nonwoven web construction such as may be suitable for the waistbands or leg openings of disposable absorbent pant garments, cuffs on sleeves of medical garments, or the like. A web, or webs, of nonwoven material which make up the substrate for the elasticized area are provided to be very light weight and flexible and provide the minimal amount of substrate to which an elastomeric liquid barrier material is affixed. The absorbent, or liquid retention, section of an absorbent garment article made according to the present invention will have its own barrier layer facing the backsheet, in order that the backsheet may be composed of a light and conformable material.

Abstract: A method and system for directly measuring and controlling the amplitude of an ultrasonic horn comprising an ultrasonic horn, a non-contact measurement device for directly measuring an amplitude of the ultrasonic horn, and a controller for modulating the amplitude of the ultrasonic horn in communication with the non-contact measurement device. In accordance with the noncontact optical detection embodiments, the non-contact measurement device is an optical system in which one of a coherent or noncoherent light beam is transmitted from a light source onto a surface of the ultrasonic horn, generating reflected light at a photodetector. The photodetector produces an output signal proportional to at least one of the intensity or the location of the light spot. Detector output is then correlated to the amplitude of the ultrasonic horn and input to a controller for controlling the amplitude of the ultrasonic horn in real time.

Abstract: A flexible thermal therapy sleeve is disclosed. The sleeve includes a first layer including a first phase change material having a transition temperature of from about ?10° C. to about 40° C., and a second layer including a second phase change material having a transition temperature of from about 35° C. to about 65° C. The first layer is joined to the second layer to form at least a partial enclosure having an opening through which a thermoactive material may be inserted and removed.