Abstract: A thermal insulating phenolic foam and method of manufacture thereof is provided. A phenolic foam is formed by foaming and curing a phenolic resin composition that comprises a phenolic resin, an acid catalyst, a blowing agent comprising a hydrocarbon having 6 carbon atoms or less, and an alkoxy alcohol. The resulting foam has low thermal conductivity and has excellent long term thermal stability.

Abstract: A method for producing a shaped profile section in a continuous line process provides providing an outer facing web, an inner facing web and laying down an liquid foam reactants in the outer facing web. The method pre-forms the outer facing web into a desired outer profile shape prior to laying down the liquid foam reactants. The inner facing web is shaped with the liquid foam reactants within the pre-formed outer facing web to provide a desired inner profile shape for the shaped profile section. Also provided is an apparatus for producing a shaped profile section and a shaped profile section of the method.

Abstract: Vacuum insulation panels, methods for manufacture thereof, and applications thereof are described. The vacuum insulation panels comprise a porous insulating core encapsulated in an envelope to which a vacuum is applied. The envelope is coated with a waterproof coating layer which increases the robustness of the vacuum insulation panel.

Abstract: The present invention relates to a vacuum insulating panel (VIP). The VIP comprises an insulating core (2) having upper (3) and lower surfaces (4) and at least one substantially planar reinforcing member (5) arranged on the upper (3) or lower surface (4) of the core (2). The reinforcing member (5) is porous and substantially rigid. The VIP further comprises a barrier envelope, optionally in the form of a barrier film (6), arranged to envelop the insulating core (2) and the planar member (5). The present invention also relates to methods of manufacturing a vacuum insulating panel (VIP).

Abstract: A microporous insulation material mixture is blended and the blended mixture is spread across a lower conveyor belt which is trained over rollers. To aid the spreading of the mixture a spreading device is used. The mixture is delivered by the conveyor to a pressing system which in this case comprises an upper conveyor belt. The pressing system also comprises a nipping means provided in this case by a plurality of upper and lower nipping rollers. The gaps between the individual rollers are adjustable. An upper fleece liner is led from a delivery roller to lie between the upper conveyor belt and the insulation mixture and a lower fleece liner is fed from a delivery roller to lie between the insulation mixture and the lower conveyor belt. The fleece liners may be used to encase the core prior to enclosing in an envelope and applying a vacuum.

Abstract: A composite insulating and cladding panel has a backing sheet, a plurality of cladding parts, and a support grid between the backing sheet and the cladding parts. The cladding parts are mounted to the support grid and a body of insulating material such as insulating foam. The cladding parts are spaced-apart to provide gaps. The cladding parts may have any desired surface finish. The cladding parts provide a finished façade. The panel incorporates a support grid that transfers load directly to a building structural framework. The panels also have interengagable features that facilitate joining between a plurality of panels to form a finished façade.

Abstract: Phenolic closed-cell foam comprises a hydrocarbon blowing agent and includes an alkali metal silicate in an amount of at least 1% by weight. The foam has an aged thermal conductivity as determined by the procedures of EN13166:2008 of less than 0.025 W/m·K. The foam is formed from a phenolic resole resin mixture having a water content of greater than 15% by weight but less than 24% by weight.

Abstract: A solar collector comprises a solar absorbing tube comprising enclosure enclosing an absorbing section, comprising a radiation absorbing plate and a tube, containing a working fluid in thermal contact with the plate. The tube extends out of one end of the tube and connects with a condenser wherein the thermal transfer fluid when in a vapor phase communicates with a fluid to be heated within an end fitting. The condenser of a tube is inserted into a thermal pocket sealingly engaged with a gasket within the pipe receiving portion of the fitting, whereby heat transfer can take place between the condensers of the pipes and a fluid flowing via path in the fitting. The pocket is sealed against ingress of heat exchange fluid flowing through the fitting.

Abstract: A vacuum insulating panel comprise a first sheet of a flexible material, a second sheet of a flexible material and a bridging element of a flexible material extending in a generally rectilinear waveform between the first and the second sheets. The bridging element and the sheets define therebetween a plurality of separate generally rectilinear evacuated compartments containing a self-supporting insulating element. The bridging element comprise first flat regions extending along the inside face of the first sheet, second flat regions extending along the inside face of the second sheet, and connecting regions extending between the first and second flat regions, There are seals between the flat regions of the bridging element and the inside face of the sheets. If one compartment is punctured only that compartment is affected. The seals prevent loss of vacuum in adjacent compartments.

Abstract: A method for manufacturing a composite insulated panel (1) comprising the steps of: providing a first sheet (2); cutting a hole (7) in the first sheet (2) to accommodate a photovoltaic solar collector module (8); inserting the solar collector module (8) into the cut-out hole; sealing the solar collector module to the first sheet (2); providing a second sheet (3), the second sheet having an opening therein to receive a connector housing (22); leading electrical connections from the solar collector module through the connector housing; and providing a body (4) of insulating material between the inner face of the second sheet and the inner face of the first sheet and the inner face of the photovoltaic solar collector module.

Abstract: A prefabricated composite insulation board comprises a facing of a flexible sheet material and a plurality of vacuum insulation panels (VIP) adhesive bonded thereto. A body of insulating foam overlies the vacuum insulating panels and the carrier. There are gaps between adjacent vacuum insulation panels and these gaps are filled with the foam. Alternatively, groups of VIP's may be positioned close to one another and gaps left at defined locations. These gaps may be used to provide regions at which the panel may be cut to a desired length without cutting through and VIP's. External markings such as cut-lines may be provided to indicated the location of these gaps.

Abstract: A heat pipe comprises an evaporator section 5 having a radiation absorbing plate 6 a portion of an elongate tube 7, and a condenser section 10 at a distal end of the elongate tube 7 remote from the evaporator section 5. A flow control valve 20 is provided between the evaporator section 5 and the condenser section 10 to selectively interrupt communication between said sections when the temperature within the condenser section 10 exceeds a predetermined maximum. A temperature sensitive member, (coil of memory metal 34?, or discs 34?) acts between a support plate 26 and a seat 36 located on a valve pintle 30 to urge the valve head 22 towards the valve seat 24 when the temperature of the temperature sensitive member 34 exceeds a predetermined limit. A return spring 38 is provided to bias the valve head 22 away from the valve seat 24.

Abstract: A solar collector comprises an evacuated glass tube (8), an absorbing section (9) comprising a radiation absorbing plate (10), an elongate tube (11, 15) for a working fluid in contact with the radiation absorbing plate (10) and a wire clip (25) for retaining the absorbing section (9) in position in the solar absorbing glass tube (8). The wire clip (25) consists of a single piece wire having a clamping portion (26) for clamping onto the outer surface of the working fluid tube (11, 15) and a pair of resilient side support sections (27) flanking the clamping portion (26). The side support sections (27) extend so that portions thereof engage against the inner surface of the solar absorbing tube (8).

Abstract: A phenolic foam is made by foaming and curing a foamable phenolic resin composition that comprises a phenolic resin, a blowing agent, an acid catalyst and an inorganic filler. The blowing agent comprises a blend of chlorinated aliphatic hydrocarbon containing 2 to 5 carbon atoms and an aliphatic hydrocarbon containing from 3 to 6 carbon atoms mixed in a ratio of 60/40 to 5/5 parts by weight. The inorganic filler is at least one selected from a metal hydroxide, a metal oxide, a metal carbonate and a metal powder. The phenolic foam has a pH of 5 or more and a water uptake less than 1 kg/m2. A phenolic foam with a higher pH value compared with conventional phenolic foam reduces corrosion risk when in contact with metallic materials. The phenolic foam maintains excellent long-term stable thermal insulation performance, low water uptake and fire resistance performance and by using the said blowing agent, does not harm the environment as an ozone or global warming depleting material.

Abstract: A microporous insulation material mixture is blended and the blended mixture is spread across a lower conveyor belt which is trained over rollers. To aid the spreading of the mixture a spreading device is used. The mixture is delivered by the conveyor to a pressing system which in this case comprises an upper conveyor belt. The pressing system also comprises a nipping means provided in this case by a plurality of upper and lower nipping rollers. The gaps between the individual rollers are adjustable. An upper fleece liner is led from a delivery roller to lie between the upper conveyor belt and the insulation mixture and a lower fleece liner is fed from a delivery roller to lie between the insulation mixture and the lower conveyor belt. The fleece liners may be used to encase the core prior to enclosing in an envelope and applying a vacuum.

Abstract: A phenolic foam is made by foaming and curing a foamable phenolic resin composition that comprises a phenolic resin, a blowing agent, an acid catalyst and an inorganic filler. The blowing agent comprises an aliphatic hydrocarbon containing from 1 to 8 carbon atoms and the inorganic filler is at least one selected from a metal hydroxide, a metal oxide, a metal carbonate and a metal powder. The phenolic foam has a pH of 5 or more. The phenolic foam has a higher pH value compared with conventional phenolic foam and reduces corrosion risk when in contact with metallic materials. The phenolic foam maintains excellent long-term stable thermal insulation performance, low water uptake and fire resistance performance and by using a hydrocarbon blowing agent, does not harm the environment as an ozone depleting or global warming material.