Patents Assigned to Kior Inc.
  • Patent number: 8552233
    Abstract: A composition of matter is described herein that can be subjected to pyrolysis and converted into a bio-oil. The composition comprises an intimate mixture of a particulate solid biomass material and a carbonaceous material. The carbonaceous material acts as a reducing agent during the pyrolysis reaction. The composition of matter produces bio-oil in a greater yield than prior art processes. The bio-oil is of improved quality, as evidenced by its low TAN value.
    Type: Grant
    Filed: December 16, 2009
    Date of Patent: October 8, 2013
    Assignee: KiOR Inc.
    Inventors: Dennis Stamires, Paul O'Connor
  • Publication number: 20130232855
    Abstract: A two-stage reactor/process is disclosed for the conversion of solid particulate biomass material and includes: a first stage, in which solid particulate biomass material is pyrolyzed to primary reaction products, and a second stage in which the primary reaction products are catalytically converted in a second stage which is operated at a temperature higher than that of the first stage.
    Type: Application
    Filed: January 4, 2013
    Publication date: September 12, 2013
    Applicant: KiOR Inc.
    Inventors: Peter Loezos, Brian Bibens, Ronald Cordle, Bruce Adkins, John Hacskaylo
  • Publication number: 20130048915
    Abstract: A method is disclosed for producing a mixture of CO and H2 (syn-gas). The method comprises contacting particles containing a coke deposit with oxygenated molecules derived from biomass. In a preferred embodiment the particles are catalyst particles. The method may be carried out in the regenerator of a conventional fluid catalyst cracking (FCC) unit.
    Type: Application
    Filed: August 2, 2011
    Publication date: February 28, 2013
    Applicant: KIOR INC.
    Inventors: Paul O'Connor, AVELINO CORMA CAMOS, GEORGE W. HUBER
  • Publication number: 20130000182
    Abstract: Liquid suspensions are disclosed comprising a suspending medium, small particles of biomass, and small particles of an inorganic material. The inorganic material stabilizes the suspension, so that it may be transported by pipeline or tank car without developing a sediment.
    Type: Application
    Filed: August 2, 2011
    Publication date: January 3, 2013
    Applicant: KiOR INC.
    Inventors: Paul O'Connor, SJOERD DAAMEN
  • Patent number: 8288600
    Abstract: A process for producing fuel from biomass is disclosed herein. The process includes torrefying biomass material at a temperature between 80° C. to 400° C. to form particulated biomass having a mean average particle size between 1 ?m and 1000 ?m. The particulated biomass is mixed with a liquid hydrocarbon to form a suspension, wherein the suspension includes from 1 weight percent to 40 weight percent particulated biomass. The suspension is fed into a unit selected from the group consisting of a pyrolysis reactor, a fluid catalytic cracking unit, a delayed coker, a fluid coker, a hydroprocessing unit, and a hydrocracking unit, and then at least a portion of the particulated biomass of the suspension is converted into fuel.
    Type: Grant
    Filed: November 2, 2010
    Date of Patent: October 16, 2012
    Assignee: KiOR Inc.
    Inventors: Robert Bartek, Michael Brady, Dennis Stamires, Steve Yanik, Paul O'Connor, Jacobus Cornelius Rasser
  • Publication number: 20120198756
    Abstract: A process is disclosed for fluid catalytic cracking of oxygenated hydrocarbon compounds such as glycerol and bio-oil. In the process the oxygenated hydrocarbon compounds are contacted with a fluid cracking catalyst material for a period of less than 3 seconds. In a preferred process a crude-oil derived material, such as VGO, is also contacted with the catalyst.
    Type: Application
    Filed: August 2, 2011
    Publication date: August 9, 2012
    Applicant: KIOR INC.
    Inventors: Paul O'Connor, AVELINO CORMA CAMOS, GEORGE W. HUBER, LAURENT LOUIS SAUVANAUD
  • Publication number: 20120192481
    Abstract: Disclosed is a new composition of matter comprising a polymeric material of photosynthetic origin having embedded therein small particles of an inorganic material. The composition of matter is particularly suitable for use in processes whereby the polymeric material is converted to fuels in liquid or gas form, and/or to the valuable specialty chemicals. The polymeric material comprises biomass. More specifically, the polymeric material comprises cellulose and at least one of hemicellulose and lignin.
    Type: Application
    Filed: July 22, 2011
    Publication date: August 2, 2012
    Applicant: KIOR INC.
    Inventor: Paul O'Connor
  • Publication number: 20120190062
    Abstract: A process is disclosed for converting biomass to fuels and/or valuable chemicals. The process comprises the steps of a) activating biomass to make it more susceptible to conversion; c) partially converting the biomass to a solubilized material; and d) subjecting the unconverted biomass to a second conversion step. The process optionally comprises a step b) of adding a solvent to the activated biomass. In a preferred embodiment the solubilized biomass obtained in step c) is removed before the unconverted biomass is subjected to step d).
    Type: Application
    Filed: August 1, 2011
    Publication date: July 26, 2012
    Applicant: KIOR INC.
    Inventors: Paul O'Connor, Dennis Stamires, Sjoerd Daamen
  • Publication number: 20120172643
    Abstract: A process and system for separating and upgrading bio-oil into renewable fuels is provided. The process comprises separating bio-oil into a light fraction, an optional intermediate fraction, and heavy fraction based on their boiling points. The light fraction and optional intermediate fraction can be upgraded via hydrotreatment to produce a renewable gasoline and a renewable diesel, which may be combined with their petroleum-derived counterparts. The heavy fraction may be subjected to cracking and further separated into light, intermediate, and heavy fractions in order to increase the yield of renewable gasoline and renewable diesel.
    Type: Application
    Filed: August 23, 2011
    Publication date: July 5, 2012
    Applicant: KIOR INC.
    Inventors: MARIA MAGDALENA RAMIREZ CORREDORES, VICENTE SANCHEZ IGLESIAS
  • Publication number: 20120144730
    Abstract: A process is disclosed for converting a particulate solid biomass material to a high quality bio-oil in high yield. The process comprises a pretreatment step and a pyrolysis step. The pretreatment comprises a step of at least partially demineralizing the solid biomass, and improving the accessibility of the solid biomass by opening the texture of the particles of the solid biomass. In a preferred embodiment the liquid pyrolysis product is separated into the bio-oil and an aqueous phase, and the aqueous phase is used as a solvent in the demineralization step and/or in the step of improving the accessibility of the solid biomass by opening the texture of the particles of the solid biomass.
    Type: Application
    Filed: March 24, 2010
    Publication date: June 14, 2012
    Applicant: KIOR INC.
    Inventors: Dennis Stamires, Michael Brady, Paul O'Connor, Jacobus Cornelis Rasser
  • Publication number: 20120137571
    Abstract: A process is disclosed for converting a biomass material to a stabilized bio-oil. The process comprises converting the biomass to a pyrolytic oil having suspended therein particles of metal compounds, and removing at least part of the suspended metal compounds to obtain a stabilized bio-oil.
    Type: Application
    Filed: December 22, 2009
    Publication date: June 7, 2012
    Applicant: KIOR INC.
    Inventors: Michael Brady, Dennis Stamires, Paul O'connor
  • Publication number: 20120142520
    Abstract: A catalyst system is disclosed for catalytic pyrolysis of a solid biomass material. The system comprises an oxide, silicate or carbonate of a metal or a metalloid. The specific combined meso and macro surface area of the system is in the range of from 1 m2/g to 100 m2/g. When used in a catalytic process the system provides a high oil yield and a low coke yield. The liquid has a relatively low oxygen content.
    Type: Application
    Filed: April 22, 2010
    Publication date: June 7, 2012
    Applicant: KIOR INC.
    Inventors: Robert Bartek, Michael Brady, Dennis Stamires
  • Patent number: 8168840
    Abstract: A process is described for pretreating lignocellulosic biomass. The process comprises swelling the lignocellulosic biomass with an aqueous liquid. The pretreated lignocellulosic biomass may be used as a feedstock for the enzymatic conversion to ethanol, or in a thermal conversion. process to produce bio-oil. The pretreatment results in a greater yield and, in the case of a thermal conversion process, a better quality of the bio-oil. The pretreatment process may be used to adjust the composition and amount of inorganic material present in the lignocellulosic biomass material.
    Type: Grant
    Filed: June 25, 2009
    Date of Patent: May 1, 2012
    Assignee: KiOR Inc.
    Inventors: Michael Brady, Paul O'Connor, Dennis Stamires
  • Publication number: 20120060408
    Abstract: A process is disclosed for preparing fluidizable particles of a biomass/catalyst composite material. The process comprises the steps of (i) providing a particulate, solid biomass material; (ii) forming a composite of the biomass material and a catalytic material; (iii) subjecting the biomass material to a thermal treatment at a torrefaction temperature at or above 200° C., and low enough to avoid significant conversion of the biomass material to liquid conversion products; and (iv) forming fluidizable particles from the biomass material. Step (ii) may be carried out before or after step (iii).
    Type: Application
    Filed: December 10, 2009
    Publication date: March 15, 2012
    Applicant: KIOR INC.
    Inventors: Robert Bartek, Dennis Stamires, Michael Brady
  • Publication number: 20120037486
    Abstract: A process is disclosed for the conversion of cellulosic biomass, in particular ligno-cellulosic biomass. The process comprises heating the biomass to a conversion temperature in the range of from 200 to 500° C. in the presence of a catalyst system. The catalyst system comprises a basic functionality comprising an alkali metal component and a multivalent metal component. The catalyst system optionally further comprises an acidic component.
    Type: Application
    Filed: November 25, 2009
    Publication date: February 16, 2012
    Applicant: KIOR INC.
    Inventors: Paul O'Connor, Steve Yanlk, Sjoerd Daamen
  • Patent number: 8083900
    Abstract: A process and system for separating water from bio-oil by using a partial condenser. The process comprises partially condensing vapor conversion products from a biomass conversion reaction to produce a water-rich overhead stream and a water-depleted stream comprising condensed bio-oil. The partial condenser removes a substantial portion of the water from the bio-oil, while providing an effective and flexible process for producing bio-oil.
    Type: Grant
    Filed: August 9, 2010
    Date of Patent: December 27, 2011
    Assignee: Kior Inc.
    Inventor: Ronny W. Lin
  • Patent number: 8063258
    Abstract: A process for producing fuel from biomass is disclosed herein. The process includes torrefying biomass material at a temperature between 80° C. and 300° C. to form particulated biomass having a mean average particle size from about 1 ?m to about 1000 ?m. The particulated biomass is mixed with a liquid to form a suspension, wherein the liquid comprises bio-oil, wherein the suspension includes between 1 weight percent to 40 weight percent particulated biomass. The suspension is fed into a hydropyrolysis reactor; and at least a portion of the particulated biomass of the suspension is converted into fuel.
    Type: Grant
    Filed: November 2, 2010
    Date of Patent: November 22, 2011
    Assignee: Kior Inc.
    Inventors: Robert Bartek, Michael Brady, Dennis Stamires
  • Patent number: 8057641
    Abstract: A method and apparatus for effective pyrolysis of a biomass utilizing rapid heat transfer from a solid heat carrier or catalyst. Particularly, various embodiments of the present invention provide methods and apparatuses which incorporate progressive temperature quenching and rapid disengagement of the heat carrier material and reaction product.
    Type: Grant
    Filed: July 19, 2010
    Date of Patent: November 15, 2011
    Assignee: Kior Inc.
    Inventors: Robert Bartek, Ronald Lee Cordle
  • Publication number: 20110258912
    Abstract: A countercurrent process is disclosed for converting solid biomass material. The solid biomass material travels through a reactor system in countercurrent with hot heat carrier materials, such as particulate heat carrier material and hot gases. The solid biomass material is subjected to a first conversion at a first temperature T 1, and a second conversion at a second temperature, T 2, such that T 2>T 1. Bio-oil produced to at T 1 is not exposed to the higher temperature T 2. As a result, secondary reactions of the bio-oil components are minimized.
    Type: Application
    Filed: December 10, 2009
    Publication date: October 27, 2011
    Applicant: KIOR INC.
    Inventors: Paul O'connor, Sjoerd Daamen
  • Publication number: 20110258913
    Abstract: A composition of matter is disclosed comprising an intimate mixture of a particulate solid biomass material and a carbonaceous material. The composition is suitable for conversion to a bio-oil in a pyrolysis reaction. The carbonaceous material acts as a reducing agent during the pyrolysis reaction. The composition of matter produces bio-oil in a greater yield than prior art processes. The bio-oil is of improved quality, as evidenced by its low TAN value.
    Type: Application
    Filed: December 16, 2009
    Publication date: October 27, 2011
    Applicant: KIOR INC.
    Inventors: Dennis Stamires, Paul O'connor