Abstract: A tensioner system may be replaced by selecting replacement components. Components such as a housing, roller arm, pulley, and index plate locating pin may be selected from a group of housings, roller arms, pulleys, and index plate locating pins, respectively. The selection of the components allows a user to assemble multiple variations of tensioner that are commercially available. The location of the index plate locating pin on the index plate allows for proper orientation of the tensioner in the vehicle in order to apply the proper tension to a belt. The selection of the components may be based on current tensioner model, or based on dimensions measured from the current tensioner.

Abstract: A viscous clutch head may be replaced by selecting a viscous clutch head and a mount adapter. The viscous clutch head and the mount adapter may be selected from a group of universal modular fan drives and from a group of mount adapters. The mount adapter of a threaded type or a flange and bolt type may be selected. Depending on the viscous clutch head to be replaced, a fan adapter and/or a pilot adapter may also be selected from a group of fan adapters and from a group of pilot adapters. Accordingly, a range of models of viscous fan clutch systems may be replaced by using a limited number of parts. These parts may be stored on a tool cart. As different models of viscous fan clutch systems may be replaced using a limited number of parts, the in-stock inventory of replacement parts may be reduced.

Abstract: A tensioner system may be replaced by selecting replacement components. Components such as a housing, roller arm, pulley, and index plate locating pin may be selected from a group of housings, roller arms, pulleys, and index plate locating pins, respectively. The selection of the components allows a user to assemble multiple variations of tensioner that are commercially available. The location of the index plate locating pin on the index plate allows for proper orientation of the tensioner in the vehicle in order to apply the proper tension to a belt. The selection of the components may be based on current tensioner model, or based on dimensions measured from the current tensioner.

Abstract: A clutch device for a clutch system has an input member that rotates at a first speed. A friction drive system is disposed between the input member and an output member. The clutch device is selectively movable by a fluid actuator assembly, between an engaged position in which the friction drive system drives the output member to rotate at the first speed, and a disengaged position in which a viscous drive system rotates the output member at a second speed slower than the first speed. A variable viscous fluid supply assembly includes a viscous fluid storage chamber, a valve, and a valve actuator that selectively drives the valve to move between an open position and a closed position to control an amount of viscous fluid available to the viscous drive system, thereby varying the second speed.

Abstract: A tensioner system may be replaced by selecting replacement components. Components such as a housing, roller arm, pulley, and index plate locating pin may be selected from a group of housings, roller arms, pulleys, and index plate locating pins, respectively. The selection of the components allows a user to assemble multiple variations of tensioner that are commercially available. The location of the index plate locating pin on the index plate allows for proper orientation of the tensioner in the vehicle in order to apply the proper tension to a belt. The selection of the components may be based on current tensioner model, or based on dimensions measured from the current tensioner.

Abstract: A clutch device for a clutch system has an input member that rotates at a first speed. A friction drive system is disposed between the input member and an output member. The clutch device is selectively movable by a fluid actuator assembly, between an engaged position in which the friction drive system drives the output member to rotate at the first speed, and a disengaged position in which a viscous drive system rotates the output member at a second speed slower than the first speed. A variable viscous fluid supply assembly includes a viscous fluid storage chamber, a valve, and a valve actuator that selectively drives the valve to move between an open position and a closed position to control an amount of viscous fluid available to the viscous drive system, thereby varying the second speed.

Abstract: A clutch device for a clutch system has a nose cap and a piston that is movable in an axial direction with respect to the nose cap. A seal disposed in the axial direction between the nose cap and the piston automatically locks the clutch device when a threshold amount of wear has accrued in a friction interface of the clutch device. If the seal is not compressed in the axial direction, then a pressurized fluid can flow past the seal and the piston is displaced in the axial direction away from the nose cap. If the seal is compressed in the axial direction, then the pressurized fluid does not flow past the seal and the piston is not displaced in the axial direction away from the nose cap.

Abstract: A clutch device for a clutch system has an input member that rotates at a first speed. A friction medium is disposed between the input member and an output member. The output member rotates on a bearing coupled to a piston. The piston translates relative to the input member, between an engaged position in which the friction ring frictionally engages with the input member, thereby driving the output member to rotate at the first speed, and a disengaged position in which the friction ring is spaced apart from the input member. A biasing member urges the piston toward the engaged position. A pressurized fluid in a fluid receiving chamber selectively urges the piston toward the disengaged position. A resistance member disposed in a chamber containing a viscous fluid transfers torque from the input member to rotate the output member at a second speed.

Abstract: A clutch system may include in certain embodiments a clutch body attached to a drive member such as a drive pulley, wherein the clutch body may be removed from the drive member without disassembling the clutch body. In various embodiments, the clutch body may include two clutch plates which enclose a spring-loaded pneumatic reciprocating assembly that in operation causes the plates to selectively separate and engage one another. In certain embodiments, the clutch body may be readily attached to a associated drive pulley in a single step by installation of a single set of fasteners.

Abstract: Some embodiments of a fan clutch system may drive an output member to rotate at a first speed when opposing friction clutch surfaces are engaged and to rotate at a second, slower speed when the friction clutch surfaces are shifted to a disengaged position. In particular embodiments, the multi-speed clutch system may employ an eddy current drive system that is arranged axially rearward of the friction clutch surfaces while the fan blade device is mounted in a position that is axially forward of the of the friction clutch surfaces.

Abstract: Some embodiments of a fan clutch system may drive an output member to rotate at a first speed when opposing friction clutch surfaces are engaged and to rotate at a second, slower speed when the friction clutch surfaces are shifted to a disengaged position. In particular embodiments, the multi-speed clutch system may employ an eddy current drive system that is arranged axially rearward of the friction clutch surfaces while the fan blade device is mounted in a position that is axially forward of the of the friction clutch surfaces.

Abstract: A viscous clutch head may be replaced by selecting a viscous clutch head and a mount adapter. The viscous clutch head and the mount adapter may be selected from a group of universal modular fan drives and from a group of mount adapters. The mount adapter of a threaded type or a flange and bolt type may be selected. Depending on the viscous clutch head to be replaced, a fan adapter and/or a pilot adapter may also be selected from a group of fan adapters and from a group of pilot adapters. Accordingly, a range of models of viscous fan clutch systems may be replaced by using a limited number of parts. These parts may be stored on a tool cart. As different models of viscous fan clutch systems may be replaced using a limited number of parts, the in-stock inventory of replacement parts may be reduced.

Abstract: Some embodiments of a clutch system may drive an output portion to rotate at a first rotational speed when the clutch surfaces are engaged and to rotate at a second rotational speed when the clutch surfaces are shifted to a disengaged position. The viscous two-speed clutch system may employ a viscous drive system that causes the output portion to rotate even when the clutch surfaces are disengaged. In such circumstances, the cooling fan can be driven to rotate at a first rotation speed due to interconnection with a drive source and to rotate at a second rotational speed even when the clutch surfaces are disengaged. Thus, the clutch system facilitates the flow of cooling air both when the vehicle cooling system activates the fan (e.g. by causing the clutch surface to engage) and when the vehicle cooling system deactivates the fan (e.g. by causing the clutch surfaces to disengage).

Abstract: Some embodiments of a clutch system or method include a fan clutch device having a clutch shut-off system permits a cooling fan to continue to provide airflow even when the friction ring is worn down to a level that requires replacement.

Abstract: Some embodiments of a clutch system may an output member and an input member can be biased to engage one another along opposing clutch surfaces. When input member drives rotation of the output member and a fan blade device secured thereto, the resulting fan thrust provides supplemental engagement to the opposing clutch surfaces.

Abstract: A clutch system may include in certain embodiments a clutch body attached to a drive member such as a drive pulley, wherein the clutch body may be removed from the drive member without disassembling the clutch body. In various embodiments, the clutch body may include two clutch plates which enclose a spring-loaded pneumatic reciprocating assembly that in operation causes the plates to selectively separate and engage one another. In certain embodiments, the clutch body may be readily attached to a associated drive pulley in a single step by installation of a single set of fasteners.

Abstract: A clutch system may include in certain embodiments a clutch body attached to a drive member such as a drive pulley, wherein the clutch body may be removed from the drive member without disassembling the clutch body. In various embodiments, the clutch body may include two clutch plates which enclose a spring-loaded pneumatic reciprocating assembly that in operation causes the plates to selectively separate and engage one another. In certain embodiments, the clutch body may be readily attached to a associated drive pulley in a single step by installation of a single set of fasteners.

Abstract: Some embodiments of a clutch system may drive an output member to rotate at a first speed when the opposing clutch surfaces are engaged and to rotate at a second speed when the clutch surfaces are shifted to a disengaged position. In particular embodiments, the multi-speed clutch system may employ an eddy current drive system that causes the output portion to rotate even when the opposing clutch surfaces are disengaged.

Abstract: A clutch system may include in certain embodiments a clutch body attached to a drive member such as a drive pulley, wherein the clutch body may be removed from the drive member without disassembling the clutch body. In various embodiments, the clutch body may include two clutch plates which enclose a spring-loaded pneumatic reciprocating assembly that in operation causes the plates to selectively separate and engage one another. In certain embodiments, the clutch body may be readily attached to a associated drive pulley in a single step by installation of a single set of fasteners.

Abstract: A clutch system may include in certain embodiments a clutch body attached to a drive member such as a drive pulley, wherein the clutch body may be removed from the drive member without disassembling the clutch body. In various embodiments, the clutch body may include two clutch plates which enclose a spring-loaded pneumatic reciprocating assembly that in operation causes the plates to selectively separate and engage one another. In certain embodiments, the clutch body may be readily attached to a associated drive pulley in a single step by installation of a single set of fasteners.