Patents Assigned to Klöckner Pentaplast of America, Inc.
  • Patent number: 11891479
    Abstract: In various aspects, the present disclosure pertains to thermoformed webs that comprise polymer films having one or more thermoformed cavities contained therein, the polymer films comprising a polymer blend of amorphous polyethylene terephthalate (APET) and a copolyester that comprises (a) dicarboxylic acid residues (e.g., dicarboxylic acid residues that comprise terephthalic acid residues and, optionally, one or more additional dicarboxylic acid residues) and (b) diol residues (e.g., diol residues comprising ethylene glycol residues and, optionally, one or more additional diol monomer residues). Other aspects of the disclosure pertain to methods of forming such thermoformed webs, packaged products comprising such thermoformed webs, and methods of recycling such thermoformed webs.
    Type: Grant
    Filed: February 13, 2023
    Date of Patent: February 6, 2024
    Assignee: KLÖCKNER PENTAPLAST OF AMERICA, INC.
    Inventors: Wade Jackson Kammauff, Seth Thomas Stewart, Carlos Daniel Stagnaro
  • Patent number: 11813565
    Abstract: In general, the subject matter described herein relates to wettable materials that can be used to expose a liquid phase to a gas phase. An example method includes: providing a material including a polymeric substrate and at least one of: a silicate coating disposed over the polymeric substrate; or a polar mineral additive dispersed within the polymeric substrate at a loading from about 1% to about 25%, by weight; and using the material in a chemical process in which the material is at least partially covered by a liquid phase and the liquid phase is exposed to a gas phase.
    Type: Grant
    Filed: April 26, 2023
    Date of Patent: November 14, 2023
    Assignee: KLÖCKNER PENTAPLAST OF AMERICA, INC.
    Inventors: Timothy D. Weatherill, Gerald J. Fiorillo, Sarah C. Rogers, Jeffrey W. Smith, Carlos Daniel Stagnaro, Devesh Mathur, Ryan Joseph Carter
  • Patent number: 11603432
    Abstract: In various aspects, the present disclosure pertains to thermoformed webs that comprise polymer films having one or more thermoformed cavities contained therein, the polymer films comprising a polymer blend of amorphous polyethylene terephthalate (APET) and a copolyester that comprises (a) dicarboxylic acid residues (e.g., dicarboxylic acid residues that comprise terephthalic acid residues and, optionally, one or more additional dicarboxylic acid residues) and (b) diol residues (e.g., diol residues comprising ethylene glycol residues and, optionally, one or more additional diol monomer residues). Other aspects of the disclosure pertain to methods of forming such thermoformed webs, packaged products comprising such thermoformed webs, and methods of recycling such thermoformed webs.
    Type: Grant
    Filed: November 17, 2021
    Date of Patent: March 14, 2023
    Assignee: KLÖCKNER PENTAPLAST OF AMERICA, INC.
    Inventors: Wade Jackson Kammauff, Seth Thomas Stewart, Carlos Daniel Stagnaro
  • Publication number: 20220153928
    Abstract: In various aspects, the present disclosure pertains to thermoformed webs that comprise polymer films having one or more thermoformed cavities contained therein, the polymer films comprising a polymer blend of amorphous polyethylene terephthalate (APET) and a copolyester that comprises (a) dicarboxylic acid residues (e.g., dicarboxylic acid residues that comprise terephthalic acid residues and, optionally, one or more additional dicarboxylic acid residues) and (b) diol residues (e.g., diol residues comprising ethylene glycol residues and, optionally, one or more additional diol monomer residues). Other aspects of the disclosure pertain to methods of forming such thermoformed webs, packaged products comprising such thermoformed webs, and methods of recycling such thermoformed webs.
    Type: Application
    Filed: November 17, 2021
    Publication date: May 19, 2022
    Applicant: KLÖCKNER PENTAPLAST OF AMERICA, INC.
    Inventors: Wade Jackson KAMMAUFF, Seth Thomas STEWART, Carlos Daniel STAGNARO
  • Patent number: 9233527
    Abstract: A laminating system and a method of making a laminated product can include a roll of substrate material and a roll of film material to be laminated together to form a laminate. The system includes a sheeter station and, optionally, a breaker bar station and/or a registration station. The sheeter station is configured to cut the laminate at desired locations based on either signals received from the registration station or other system components. The breaker bar station is configured to remove any roll set curl that may reside in the laminate as a result of the substrate and/or film materials being fed to the system directly from rolls. The registration station is arranged, during an automated registration mode, to detect markings on the laminate and instruct the sheeter station to cut the laminate into individual sheets for subsequently processing into cards such as credit cards, gift cards, ID cards, etc.
    Type: Grant
    Filed: June 11, 2014
    Date of Patent: January 12, 2016
    Assignee: Klöckner Pentaplast of America, Inc.
    Inventors: Stephen P. Foley, Sr., Teddy L. Cradlebaugh, William J. Crawford, III
  • Patent number: 8800626
    Abstract: A laminating system and a method of making a laminated product can include a roll of substrate material and a roll of film material to be laminated together to form a laminate. The system includes a sheeter station and, optionally, a breaker bar station and/or a registration station. The sheeter station is configured to cut the laminate at desired locations based on either signals received from the registration station or other system components. The breaker bar station is configured to remove any roll set curl that may reside in the laminate as a result of the substrate and/or film materials being fed to the system directly from rolls. The registration station is arranged, during an automated registration mode, to detect markings on the laminate and instruct the sheeter station to cut the laminate into individual sheets for subsequently processing into cards such as credit cards, gift cards, ID cards, etc.
    Type: Grant
    Filed: November 29, 2010
    Date of Patent: August 12, 2014
    Assignee: Klöckner Pentaplast of America, Inc.
    Inventors: Stephen P. Foley, Sr., Teddy L. Cradlebaugh, William J. Crawford, III
  • Patent number: 6902645
    Abstract: A three part laminated material for use in making blister packages and a method of making such a material. The material is comprised of a central core layer of poly chloro-tri-fluoro ethylene to each side of which a separate polymer film is adhesively attached. The method of making the material involves use of a corona treater, a vertical forced air convection dryer, a horizontal convection dryer, a motor driven rewind, a chilled cylinder, a primary unwind and at least one laminating unwind. In the preferred embodiment, each of the polymer films is polyvinyl chloride, although a variety of different films may be used. The disclosed material provides a high moisture barrier, a stable inter-laminar structure and outer surfaces which lend themselves well to bonding with other materials.
    Type: Grant
    Filed: March 12, 2003
    Date of Patent: June 7, 2005
    Assignee: Kloeckner Pentaplast of America, Inc.
    Inventor: Mark Ralph Miller
  • Publication number: 20030188826
    Abstract: A three part laminated material for use in making blister packages and a method of making such a material. The material is comprised of a central core layer of poly chloro-tri-fluoro ethylene to each side of which a separate polymer film is adhesively attached. The method of making the material involoves use of a corona treater, a vertical forced air convection dryer, a horizontal convection dryer, a motor driven rewind, a chilled cylinder, a primary unwind and at least one laminating unwind. In the preferred embodiment, each of the polymer films is polyvinyl chloride, although a variety of different films may be used. The disclosed material provides a high moisture barrier, a stable inter-laminar structure and outer surfaces which lend themselves well to bonding with other materials.
    Type: Application
    Filed: March 12, 2003
    Publication date: October 9, 2003
    Applicant: Kloeckner Pentaplast of America, Inc.
    Inventor: Mark Ralph Miller
  • Patent number: 6592978
    Abstract: A three part laminated material for use in making blister packages and a method of making such a material. The material is comprised of a central core layer of fluoro-polymer based sheet material to each side of which a separate polymer film is adhesively attached. These separate films may be symmetrical or asymmetrical as regards each other. In the preferred embodiment, each of the polymer films is polyvinyl chloride, although a variety of chemically different films may be used. The disclosed material provides a high moisture barrier, reduced package curl, a stable inter-laminar structure and outer surfaces which lend themselves well to bonding with other materials as well as to printing and coating.
    Type: Grant
    Filed: April 5, 2002
    Date of Patent: July 15, 2003
    Assignee: Kloeckner Pentaplast of America, Inc.
    Inventors: Mark Ralph Miller, Kevin Junior Carter
  • Patent number: 6589642
    Abstract: A three part laminated material for use in making blister packages and a method of making such a material. The material is comprised of a central core layer of fluoro-polymer based sheet material to each side of which a separate polymer film is adhesively attached. In the preferred embodiment, each of the polymer films is polyvinyl chloride, although a variety of chemically different films may be used. The disclosed material provides a high moisture barrier, a stable inter-laminar structure and outer surfaces which lend themselves well to bonding with other materials.
    Type: Grant
    Filed: February 1, 2002
    Date of Patent: July 8, 2003
    Assignee: Kloeckner Pentaplast of America, Inc.
    Inventors: Mark Ralph Miller, Kevin Junior Carter
  • Publication number: 20030118801
    Abstract: A three part laminated material for use in making blister packages and a method of making such a material. The material is comprised of a central core layer of fluoro-polymer based sheet material to each side of which a separate polymer film is adhesively attached. In the preferred embodiment, each of the polymer films is polyvinyl chloride, although a variety of chemically different films may be used. The disclosed material provides a high moisture barrier, a stable inter-laminar structure and outer surfaces which lend themselves well to bonding with other materials.
    Type: Application
    Filed: February 1, 2002
    Publication date: June 26, 2003
    Applicant: Kloeckner Pentaplast of America, Inc.
    Inventors: Mark Ralph Miller, Kevin Junior Carter
  • Patent number: 6086988
    Abstract: A lidding material for use as a closure with a polyvinyl chloride (PVC) bottom in a push-through package is disclosed. The lidding material is totally recyclable with the bottom and has moisture vapor barrier characteristics which make it especially suitable for use in various industries where protection of stored products from environmentally based deterioration is desirable. The lidding material is comprised of a PVC base resin in a general purpose rigid PVC formulation bound together with two types of filler materials. The filler materials together regulate the frangibility of the lidding and enhance its moisture vapor barrier characteristic. In the preferred embodiment, for each 100 parts of base resin there are 50 parts of filler. In alternative embodiments, the amounts of fillers may be adjusted to vary the frangibility and other characteristics of the lidding.
    Type: Grant
    Filed: March 23, 1998
    Date of Patent: July 11, 2000
    Assignee: Kloeckner Pentaplast of America, Inc.
    Inventor: Harry J. G. van Beek