Patents Assigned to Klingelnberg GmbH
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Patent number: 11940267Abstract: A method including the following steps: clamping and centering a toothing on a measuring spindle of a coordinate measuring machine; and measuring a geometry of a toothing using an optical measuring system of the coordinate measuring machine. The toothing is rotated during the measurement by a rotation of the measuring spindle. A rotational speed of the measuring spindle is adjusted and/or increased or decreased depending on a tolerance class of the toothing to be measured.Type: GrantFiled: January 31, 2022Date of Patent: March 26, 2024Assignee: KLINGELNBERG GMBHInventor: Fabian Thones
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Patent number: 11638983Abstract: Apparatus with a rotationally drivable receptacle for a grinding tool to be tested, wherein the apparatus comprises: an optical testing apparatus arranged such that the grinding tool, while being rotatably driven, is at least partially irradiated by light emanating from an emitter of the testing apparatus, and that at least a portion of the light from the grinding tool is reflectable in the direction towards a sensor of the testing apparatus, wherein the sensor is adapted to provide test information, a computing device which is designed for processing the test information in order to determine a 3-dimensional vector model of the grinding tool from macroscopic basic information, a memory in which a target vector model is stored, a computing device which is designed for comparing the vector model with the target vector model in order to enable the determination of deviations between the vector models.Type: GrantFiled: January 8, 2019Date of Patent: May 2, 2023Assignee: KLINGELNBERG GMBHInventor: Martin Schweizer
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Patent number: 11573081Abstract: Method for measuring a workpiece, comprising the method steps of: providing a workpiece, wherein the workpiece has a surface with a surface structure; predefining a geometric measured variable of the workpiece, wherein the geometric measured variable is a diameter of the workpiece and wherein the geometric measured variable and a nominal-actual deviation of the geometric measured variable are defined in a reference plane; predefining a measuring path; tactile sensing of measured values on the workpiece by bringing a measuring probe into contact with the surface of the workpiece and the measuring probe scans the workpiece in contact with the surface along the predetermined measuring path; computational determination of the geometric measured variable and the nominal-actual deviation of the geometric measured variable from the measured values within the reference plane; wherein the predefined measuring path lies at least partially outside the reference plane.Type: GrantFiled: November 8, 2021Date of Patent: February 7, 2023Assignee: KLINGELNBERG GMBHInventor: Benjamin Merkert
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Patent number: 11498141Abstract: A method for continuous generating grinding of at least two gear workpieces with a topologically modified grinding worm comprising a topologically modified worm region to grind tooth flanks which are topologically modified on the gear workpieces, wherein the method comprises at least the following steps: a) providing a first gear workpiece, b) performing a topological generating grinding operation by carrying out relative movements between the first gear workpiece and the grinding worm, which comprises a relative feed movement, a relative axial feed which occurs parallel or obliquely to the tool rotation axis, and a relative shift movement, c) providing the second gear workpiece, d) performing a relative jumping motion extending substantially parallel or obliquely to the tool rotation axis between the second gear workpiece and the grinding worm, e) repeating step b) for the second gear workpiece.Type: GrantFiled: June 18, 2019Date of Patent: November 15, 2022Assignee: KLINGELNBERG GMBHInventor: Olaf Vogel
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Patent number: 11471990Abstract: Method for the optical measurement of at least one measurand on a workpiece, including: providing a workpiece to be measured, wherein the workpiece comprises a cyclically symmetrical geometry, such as a toothing or the like; specifying the at least one measurand on the workpiece; providing a measuring device having an optical measuring system for the contactless measurement of the measurand on the workpiece, wherein the optical measuring system has an optical sensor; measuring the at least one measurand on the workpiece using the optical measuring system; characterized by providing at least one geometrical parameter of the workpiece to be measured; and determining at least one measurement parameter for carrying out the optical measurement on the basis of the at least one measurand on the workpiece and/or the at least one geometrical parameter of the workpiece to be measured.Type: GrantFiled: March 20, 2020Date of Patent: October 18, 2022Assignee: KLINGELNBERG GMBHInventor: Markus Finkeldey
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Patent number: 11441894Abstract: An apparatus for inspecting and/or measuring a gear wheel workpiece, which comprises: a first workpiece spindle for fastening and rotationally driving the gear wheel workpiece, a rotational drive for rotationally driving the gear wheel workpiece when it is fastened on the first workpiece spindle, measuring means for inspecting and/or measuring the gear wheel workpiece when it is fastened on the first workpiece spindle, wherein the rotational drive is designed to rotationally drive the gear wheel workpiece including the first workpiece spindle during a measurement and/or inspection phase, while the measuring means is used for inspecting and/or measuring the gear wheel workpiece, rotationally drive the gear wheel workpiece including the workpiece spindle during a spinning phase to spin off a liquid.Type: GrantFiled: January 15, 2020Date of Patent: September 13, 2022Assignee: KLINGELNBERG GMBHInventor: Alexander Landvogt
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Patent number: 11364560Abstract: A method for the grinding finish machining of an already toothed gearwheel workpiece in an NC-controlled machine tool, comprising the following steps: a. providing the gearwheel workpiece in the machine tool, b. providing a first grinding tool in the machine tool, c. providing a second grinding tool in the machine tool, d. grinding machining of at least one tooth flank of the gearwheel workpiece using the first grinding tool, e. grinding machining of at least one tooth flank in the transition region to the tooth head of the gearwheel workpiece using the second grinding tool in the machine tool to generate a head edge rounding on the gearwheel workpiece, f. further grinding machining of at least one tooth flank of the gearwheel workpiece using the first grinding tool and/or the second grinding tool in the machine tool.Type: GrantFiled: May 16, 2019Date of Patent: June 21, 2022Assignee: Klingelnberg GmbHInventor: Rolf Schalaster
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Patent number: 10801920Abstract: An apparatus including an NC controller, a tactile system controlled by the NC controller and movable along a measurement axis, a workpiece receptacle for receiving a workpiece, a rotational drive for rotating the workpiece receptacle with the workpiece about an axis of rotation, and a contactlessly operating sensor device arranged on the tactile system and transferable from a first position into a second position by displacement relative to the tactile system.Type: GrantFiled: August 24, 2018Date of Patent: October 13, 2020Assignee: Klingelnberg GmbHInventors: Georg Mies, Christof Gorgels
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Patent number: 10753730Abstract: Method for analyzing surface waviness of tooth flanks of a gearwheel, comprising measuring two or more teeth of the gearwheel, wherein a deviation of their tooth flank geometry from the setpoint geometry is measured along at least one measuring path on each of the teeth; measuring at least one further tooth, wherein a deviation of its tooth flank geometry from the setpoint geometry is measured along at least one partial measuring path whose length is less than the length of the measuring path; and/or measuring at least one further tooth, wherein a deviation of the tooth flank geometry from the setpoint geometry is measured by touching at least one point on the tooth flank; associating a rotational angle with each measured value and determining a geometrically captured order spectrum by order analysis of the deviations plotted over the rotational angle, wherein one or more compensation and/or interpolation functions are determined.Type: GrantFiled: May 28, 2019Date of Patent: August 25, 2020Assignee: Klingelnberg GmbHInventor: Georg Mies
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Patent number: 10718610Abstract: Roughness measurement probe (15) for scanning a surface (F), comprising an integratingly operating device (20) and an optical scanning device (30), wherein the optical scanning device (30) is arranged directly on or in the integratingly operating device (20), wherein the integratingly operating device (20) is designed, when scanning the surface (F), to predetermine a mean distance between the roughness measuring probe (15) and a larger region of the surface (F), and wherein the optical scanning device (30) is designed, when scanning the surface (F), to optically scan a smaller region of the surface (F) in a contactless manner, wherein the integratingly operating device (20) comprises an optical arrangement which is designed as a virtual skid in such a way that it images a light spot (LF) on the surface (F).Type: GrantFiled: May 16, 2019Date of Patent: July 21, 2020Assignee: KLINGELNBERG GMBHInventor: Georg Mies
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Patent number: 10695851Abstract: A method for deburring bevel gears using a deburring tool, which comprises at least one cutting edge, having the following steps: rotationally driving the deburring tool around a deburring spindle axis, rotationally driving a bevel gear around a workpiece spindle axis, wherein the rotational driving of the deburring tool and the rotational driving of the bevel gear take place in a coupled manner with an inverse coupling transmission ratio, it is a continuous method for deburring, in which the cutting edge executes a relative flight movement in relation to the bevel gear, the relative flight movement is defined by a hypocycloid, and wherein a burr is removed at least on one tooth edge of a tooth gap in the region of the bevel gear toe and/or the bevel gear heel by a cutting contact of the cutting edge with the tooth edge.Type: GrantFiled: January 18, 2019Date of Patent: June 30, 2020Assignee: KLINGELNBERG GMBHInventors: Karl-Martin Ribbeck, Gary Töpfer, Jürgen Weber
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Patent number: 8707528Abstract: The invention relates to a device for use in production of bevel gears. The device comprises a turning machine (22), with a working spindle (22.1) and a counter-holder (23), arranged co-axially to a rotational axis (B1) of the working spindle (22.1) for the coaxial tensioning of a workpiece blank (K1). A multi-functional tool holder (24) is provided, which may be displaced relative to the workpiece blank (K1) held in the turning machine (22) and comprises a tool base (25) mounted to rotate about an axis (B2). The tool base (25) is provided for fixing one or more tools. A tool housing (26) with milling head (27) is provided, the tool housing (26) being displaceable relative to the workpiece blank (K1) held in the turning machine (22) and the milling head (27) is mounted to rotate about a milling head axis (B3).Type: GrantFiled: July 28, 2005Date of Patent: April 29, 2014Assignee: Klingelnberg GmbHInventors: Klaus Ozdyk, Roger Kirsch, Elmar Hackenberger, Harald Lamsfuss, Torsten König
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Patent number: 8506214Abstract: The invention relates to an apparatus for machining bevel gears in an indexing method and method for machining the pitch of gears, wherein the production-related pitch error is compensated. The apparatus (20) comprises an interface (11, 12) and can be connected to a measurement system (10) by means of this interface (11, 12). The interface is designed such that the apparatus (20) can take correction values or correction factors from the measurement system (10) in a form in order to be able to adapt master data or neutral data. The data, which was originally present in a memory (51) of the apparatus (20), is corrected on the basis of these correction values or correction factors before production of one or more bevel gears (31) is initiated on the apparatus (20).Type: GrantFiled: February 8, 2007Date of Patent: August 13, 2013Assignee: Klingelnberg GmbHInventors: Karl-Martin Ribbeck, Torsten König
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Patent number: 8151437Abstract: The invention relates to a device for green machining bevel gears, including a CNC machining station for gear cutting a wheel blank (K2). The machining station includes a tool spindle which is used to receive a gear cutting tool and a work piece spindle which is used to receive the gear blank (K2). The machining station also relates to a machining station which operates in a vertical manner. The device also comprises a vertical processing station having a tool holder and a work piece spindle which is used to receive a work piece blank (K1). The machining station mechanically forms a functional unit together with the pre-machining station, wherein the work piece blank (K1) undergoes green machining in the pre-machining station, and is transferred as a gear blank (K2) to the first machining station after the first green machining where it is cut into a gear. The machining station and the pre-machining station are linked together in terms of data and control.Type: GrantFiled: February 14, 2005Date of Patent: April 10, 2012Assignee: Klingelnberg GmbHInventors: Hartmuth Müller, Joachim Thomas, Karl-Martin Ribbeck, Burkhard Schneider, Dietmar Loh
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Patent number: 7927048Abstract: The invention relates to a device (20) comprising a workpiece spindle (21) for receiving a gear wheel (25), a tool spindle (29) for receiving a tool and several drives (X, Y, Z, B, C, A1) for machining the gear wheel in individual divisions. According to the invention, one tooth gap of the gear wheel is machined and then the tool is displaced in relation to the gear wheel in order to remove the tool from the tooth gap. The gear wheel is then rotated by a division and the tool is placed against the wheel again to machine another tooth gap. One of the drives (C) can be controlled in such a way that the relative displacement involves a tilting displacement, which modifies the relative angle between the tool and the gear wheel, the tilting displacement being co-ordinated with the displacement of a division.Type: GrantFiled: September 25, 2004Date of Patent: April 19, 2011Assignee: Klingelnberg GmbHInventors: Jürgen Gumpl, Roland Dutschk, Roger Kirsch
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Patent number: 7775749Abstract: In a method and a bar blade for milling spiral bevel gears and hypoid gears, a shaft of the bar blade has a blade profile that is formed by the cross-section of at least one cutting area, at least two free areas, and at least one top area. The blade profile is provided with a first cutting edge for a first flank, a second cutting edge for a second flank that faces the first flank, and a top cutting edge for the bottom of a tooth space. The first and the second cutting edge are embodied as principal cutting edges for completely cutting the first or second flank. The top cutting edge is configured for completely cutting the bottom of the tooth space such that the tooth space comprising the complete final geometry is created in one milling process by means of one and the same bar blade.Type: GrantFiled: May 12, 2004Date of Patent: August 17, 2010Assignee: Klingelnberg GmbHInventor: Karl Martin Ribbeck
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Patent number: 7627389Abstract: Method for the optimization of the surface geometry or of a variable, dependent on this, or variables, dependent on this, of bevel or hypoid gears for their production on a free-form machine which can be mapped to a free-form basic machine with at most six axes uniquely in a reversible way, even to symmetries, which has a gearwheel to be machined and a tool which are in each case rotatable about an axis, and the tool and the gearwheel to be machined are moveable, preferably displaceable or rotatable, with respect to one another along or about a plurality of axes, the optimization of the surface geometry or of the variable or variables, dependent on this, of the bevel or hypoid gearwheel taking place in that one or more control parameters, which has or have influence on the surface geometry or the variable or variables, dependent on this, of the bevel or hypoid gearwheel, is or are varied by means of a simulation of the gearwheel production process and/or a roll and/or a load-contact analysis on the free-formType: GrantFiled: June 13, 2006Date of Patent: December 1, 2009Assignee: Klingelnberg GmbHInventors: Hartmuth Muller, Olaf Vogel, Roland Dutschk, Carsten Hunecke
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Patent number: 7627390Abstract: Method for the optimization of the surface geometry or of a variable, dependent on this, or variables, dependent on this, of bevel or hypoid gears for their production on a free-form machine which can be mapped to a free-form basic machine with at most six axes uniquely in a reversible way, even to symmetries, which has a gearwheel to be machined and a tool which are in each case rotatable about an axis, and the tool and the gearwheel to be machined are moveable, preferably displaceable or rotatable, with respect to one another along or about a plurality of axes, the optimization of the surface geometry or of the variable or variables, dependent on this, of the bevel or hypoid gearwheel taking place in that one or more control parameters, which has or have influence on the surface geometry or the variable or variables, dependent on this, of the bevel or hypoid gearwheel, is or are varied by means of a simulation of the gearwheel production process and/or a roll and/or a load-contact analysis on the free-formType: GrantFiled: January 12, 2009Date of Patent: December 1, 2009Assignee: Klingelnberg GmbHInventors: Hartmuth Mueller, Olaf Vogel, Roland Dutschk, Carsten Huenecke
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Patent number: 7574798Abstract: A device (10) for soft machining of bevel gears, having a receptacle (12) for receiving a bevel gear blank (K1) and having a tool spindle (13.1) for receiving a cutter head (13.2). The device comprises a machining arm (11) having a pivot axis (A1) which has the tool spindle (13.1) for receiving the cutter head (13.2) on a first side and has a tool spindle (14.1) for receiving an end-milling cutter (14.2) on a second side. A CNC controller (S) puts the end-milling cutter (14.2) into rapid rotation to cut a predefined number of tooth gaps on the bevel gear blank (K1). After the machining arm (11) is pivoted, the cutter head used as the bevel gear finishing tool (13.2) is used. It is put into slower rotation to machining the bevel gear blank (K1) using the bevel gear finishing tool (13.2) in a post-machining process.Type: GrantFiled: November 4, 2008Date of Patent: August 18, 2009Assignee: Klingelnberg GmbHInventor: Rolf Langerfeld
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Publication number: 20090125138Abstract: Method for the optimization of the surface geometry or of a variable, dependent on this, or variables, dependent on this, of bevel or hypoid gears for their production on a free-form machine which can be mapped to a free-form basic machine with at most six axes uniquely in a reversible way, even to symmetries, which has a gearwheel to be machined and a tool which are in each case rotatable about an axis, and the tool and the gearwheel to be machined are moveable, preferably displaceable or rotatable, with respect to one another along or about a plurality of axes, the optimization of the surface geometry or of the variable or variables, dependent on this, of the bevel or hypoid gearwheel taking place in that one or more control parameters, which has or have influence on the surface geometry or the variable or variables, dependent on this, of the bevel or hypoid gearwheel, is or are varied by means of a simulation of the gearwheel production process and/or a roll and/or a load-contact analysis on the free-formType: ApplicationFiled: January 12, 2009Publication date: May 14, 2009Applicant: Klingelnberg GmbHInventors: Hartmuth Muller, Olaf Vogel, Roland Dutschk, Carsten Hunecke