Patents Assigned to Kloeckner Pentaplast of America, Inc.
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Patent number: 12162250Abstract: A multi-layered film laminate for use in making hot filled blister packages and a method of making such material is provided. The laminate generally includes a central core layer of barrier polymer film disposed between a slip film and a thermostable film. In particularly advantageous embodiments, the barrier film is a polychlorotrifluoroethylene film, the slip film is a polyvinyl chloride film, and the heat resistant film is a temperature resistant copolyester. The disclosed material provides a high moisture barrier and a stable inter-laminar structure that can withstand hot filling of liquids, such as liquids used to form soft and/or gummy dosages on form-fill-and-seal blister packaging machines.Type: GrantFiled: August 15, 2017Date of Patent: December 10, 2024Assignee: Klöckner Pentaplast of America, Inc.Inventors: Steven J. Warakomski, Rachel Rimeikiene, James Warren Davis
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Patent number: 12138585Abstract: In general, the subject matter described herein relates to wettable materials that can be used to expose a liquid phase to a gas phase. An example method includes: providing a material including a polymeric substrate and at least one of: a silicate coating disposed over the polymeric substrate; or a polar mineral additive dispersed within the polymeric substrate at a loading from about 1% to about 25%, by weight; and using the material in a chemical process in which the material is at least partially covered by a liquid phase and the liquid phase is exposed to a gas phase.Type: GrantFiled: November 13, 2023Date of Patent: November 12, 2024Assignee: Klöckner Pentaplast of America, Inc.Inventors: Timothy D. Weatherill, Gerald J. Fiorillo, Sarah C. Rogers, Jeffrey W. Smith, Carlos Daniel Stagnaro, Devesh Mathur, Ryan Joseph Carter
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Patent number: 12048895Abstract: In general, the subject matter described herein relates to wettable materials that can be used to expose a liquid phase to a gas phase. An example method includes: providing a material including a polymeric substrate and at least one of: a silicate coating disposed over the polymeric substrate; or a polar mineral additive dispersed within the polymeric substrate at a loading from about 1% to about 25%, by weight; and using the material in a chemical process in which the material is at least partially covered by a liquid phase and the liquid phase is exposed to a gas phase.Type: GrantFiled: July 10, 2023Date of Patent: July 30, 2024Assignee: Klöckner Pentaplast of America, Inc.Inventors: Timothy D. Weatherill, Gerald J. Fiorillo, Sarah C. Rogers, Jeffrey W. Smith, Carlos Daniel Stagnaro, Devesh Mathur, Ryan Joseph Carter
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Patent number: 11891479Abstract: In various aspects, the present disclosure pertains to thermoformed webs that comprise polymer films having one or more thermoformed cavities contained therein, the polymer films comprising a polymer blend of amorphous polyethylene terephthalate (APET) and a copolyester that comprises (a) dicarboxylic acid residues (e.g., dicarboxylic acid residues that comprise terephthalic acid residues and, optionally, one or more additional dicarboxylic acid residues) and (b) diol residues (e.g., diol residues comprising ethylene glycol residues and, optionally, one or more additional diol monomer residues). Other aspects of the disclosure pertain to methods of forming such thermoformed webs, packaged products comprising such thermoformed webs, and methods of recycling such thermoformed webs.Type: GrantFiled: February 13, 2023Date of Patent: February 6, 2024Assignee: KLÖCKNER PENTAPLAST OF AMERICA, INC.Inventors: Wade Jackson Kammauff, Seth Thomas Stewart, Carlos Daniel Stagnaro
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Patent number: 11813565Abstract: In general, the subject matter described herein relates to wettable materials that can be used to expose a liquid phase to a gas phase. An example method includes: providing a material including a polymeric substrate and at least one of: a silicate coating disposed over the polymeric substrate; or a polar mineral additive dispersed within the polymeric substrate at a loading from about 1% to about 25%, by weight; and using the material in a chemical process in which the material is at least partially covered by a liquid phase and the liquid phase is exposed to a gas phase.Type: GrantFiled: April 26, 2023Date of Patent: November 14, 2023Assignee: KLÖCKNER PENTAPLAST OF AMERICA, INC.Inventors: Timothy D. Weatherill, Gerald J. Fiorillo, Sarah C. Rogers, Jeffrey W. Smith, Carlos Daniel Stagnaro, Devesh Mathur, Ryan Joseph Carter
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Patent number: 11603432Abstract: In various aspects, the present disclosure pertains to thermoformed webs that comprise polymer films having one or more thermoformed cavities contained therein, the polymer films comprising a polymer blend of amorphous polyethylene terephthalate (APET) and a copolyester that comprises (a) dicarboxylic acid residues (e.g., dicarboxylic acid residues that comprise terephthalic acid residues and, optionally, one or more additional dicarboxylic acid residues) and (b) diol residues (e.g., diol residues comprising ethylene glycol residues and, optionally, one or more additional diol monomer residues). Other aspects of the disclosure pertain to methods of forming such thermoformed webs, packaged products comprising such thermoformed webs, and methods of recycling such thermoformed webs.Type: GrantFiled: November 17, 2021Date of Patent: March 14, 2023Assignee: KLÖCKNER PENTAPLAST OF AMERICA, INC.Inventors: Wade Jackson Kammauff, Seth Thomas Stewart, Carlos Daniel Stagnaro
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Publication number: 20220153928Abstract: In various aspects, the present disclosure pertains to thermoformed webs that comprise polymer films having one or more thermoformed cavities contained therein, the polymer films comprising a polymer blend of amorphous polyethylene terephthalate (APET) and a copolyester that comprises (a) dicarboxylic acid residues (e.g., dicarboxylic acid residues that comprise terephthalic acid residues and, optionally, one or more additional dicarboxylic acid residues) and (b) diol residues (e.g., diol residues comprising ethylene glycol residues and, optionally, one or more additional diol monomer residues). Other aspects of the disclosure pertain to methods of forming such thermoformed webs, packaged products comprising such thermoformed webs, and methods of recycling such thermoformed webs.Type: ApplicationFiled: November 17, 2021Publication date: May 19, 2022Applicant: KLÖCKNER PENTAPLAST OF AMERICA, INC.Inventors: Wade Jackson KAMMAUFF, Seth Thomas STEWART, Carlos Daniel STAGNARO
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Patent number: 9233527Abstract: A laminating system and a method of making a laminated product can include a roll of substrate material and a roll of film material to be laminated together to form a laminate. The system includes a sheeter station and, optionally, a breaker bar station and/or a registration station. The sheeter station is configured to cut the laminate at desired locations based on either signals received from the registration station or other system components. The breaker bar station is configured to remove any roll set curl that may reside in the laminate as a result of the substrate and/or film materials being fed to the system directly from rolls. The registration station is arranged, during an automated registration mode, to detect markings on the laminate and instruct the sheeter station to cut the laminate into individual sheets for subsequently processing into cards such as credit cards, gift cards, ID cards, etc.Type: GrantFiled: June 11, 2014Date of Patent: January 12, 2016Assignee: Klöckner Pentaplast of America, Inc.Inventors: Stephen P. Foley, Sr., Teddy L. Cradlebaugh, William J. Crawford, III
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Patent number: 8800626Abstract: A laminating system and a method of making a laminated product can include a roll of substrate material and a roll of film material to be laminated together to form a laminate. The system includes a sheeter station and, optionally, a breaker bar station and/or a registration station. The sheeter station is configured to cut the laminate at desired locations based on either signals received from the registration station or other system components. The breaker bar station is configured to remove any roll set curl that may reside in the laminate as a result of the substrate and/or film materials being fed to the system directly from rolls. The registration station is arranged, during an automated registration mode, to detect markings on the laminate and instruct the sheeter station to cut the laminate into individual sheets for subsequently processing into cards such as credit cards, gift cards, ID cards, etc.Type: GrantFiled: November 29, 2010Date of Patent: August 12, 2014Assignee: Klöckner Pentaplast of America, Inc.Inventors: Stephen P. Foley, Sr., Teddy L. Cradlebaugh, William J. Crawford, III
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Patent number: 6902645Abstract: A three part laminated material for use in making blister packages and a method of making such a material. The material is comprised of a central core layer of poly chloro-tri-fluoro ethylene to each side of which a separate polymer film is adhesively attached. The method of making the material involves use of a corona treater, a vertical forced air convection dryer, a horizontal convection dryer, a motor driven rewind, a chilled cylinder, a primary unwind and at least one laminating unwind. In the preferred embodiment, each of the polymer films is polyvinyl chloride, although a variety of different films may be used. The disclosed material provides a high moisture barrier, a stable inter-laminar structure and outer surfaces which lend themselves well to bonding with other materials.Type: GrantFiled: March 12, 2003Date of Patent: June 7, 2005Assignee: Kloeckner Pentaplast of America, Inc.Inventor: Mark Ralph Miller
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Publication number: 20030188826Abstract: A three part laminated material for use in making blister packages and a method of making such a material. The material is comprised of a central core layer of poly chloro-tri-fluoro ethylene to each side of which a separate polymer film is adhesively attached. The method of making the material involoves use of a corona treater, a vertical forced air convection dryer, a horizontal convection dryer, a motor driven rewind, a chilled cylinder, a primary unwind and at least one laminating unwind. In the preferred embodiment, each of the polymer films is polyvinyl chloride, although a variety of different films may be used. The disclosed material provides a high moisture barrier, a stable inter-laminar structure and outer surfaces which lend themselves well to bonding with other materials.Type: ApplicationFiled: March 12, 2003Publication date: October 9, 2003Applicant: Kloeckner Pentaplast of America, Inc.Inventor: Mark Ralph Miller
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Patent number: 6592978Abstract: A three part laminated material for use in making blister packages and a method of making such a material. The material is comprised of a central core layer of fluoro-polymer based sheet material to each side of which a separate polymer film is adhesively attached. These separate films may be symmetrical or asymmetrical as regards each other. In the preferred embodiment, each of the polymer films is polyvinyl chloride, although a variety of chemically different films may be used. The disclosed material provides a high moisture barrier, reduced package curl, a stable inter-laminar structure and outer surfaces which lend themselves well to bonding with other materials as well as to printing and coating.Type: GrantFiled: April 5, 2002Date of Patent: July 15, 2003Assignee: Kloeckner Pentaplast of America, Inc.Inventors: Mark Ralph Miller, Kevin Junior Carter
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Patent number: 6589642Abstract: A three part laminated material for use in making blister packages and a method of making such a material. The material is comprised of a central core layer of fluoro-polymer based sheet material to each side of which a separate polymer film is adhesively attached. In the preferred embodiment, each of the polymer films is polyvinyl chloride, although a variety of chemically different films may be used. The disclosed material provides a high moisture barrier, a stable inter-laminar structure and outer surfaces which lend themselves well to bonding with other materials.Type: GrantFiled: February 1, 2002Date of Patent: July 8, 2003Assignee: Kloeckner Pentaplast of America, Inc.Inventors: Mark Ralph Miller, Kevin Junior Carter
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Publication number: 20030118801Abstract: A three part laminated material for use in making blister packages and a method of making such a material. The material is comprised of a central core layer of fluoro-polymer based sheet material to each side of which a separate polymer film is adhesively attached. In the preferred embodiment, each of the polymer films is polyvinyl chloride, although a variety of chemically different films may be used. The disclosed material provides a high moisture barrier, a stable inter-laminar structure and outer surfaces which lend themselves well to bonding with other materials.Type: ApplicationFiled: February 1, 2002Publication date: June 26, 2003Applicant: Kloeckner Pentaplast of America, Inc.Inventors: Mark Ralph Miller, Kevin Junior Carter
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Patent number: 6086988Abstract: A lidding material for use as a closure with a polyvinyl chloride (PVC) bottom in a push-through package is disclosed. The lidding material is totally recyclable with the bottom and has moisture vapor barrier characteristics which make it especially suitable for use in various industries where protection of stored products from environmentally based deterioration is desirable. The lidding material is comprised of a PVC base resin in a general purpose rigid PVC formulation bound together with two types of filler materials. The filler materials together regulate the frangibility of the lidding and enhance its moisture vapor barrier characteristic. In the preferred embodiment, for each 100 parts of base resin there are 50 parts of filler. In alternative embodiments, the amounts of fillers may be adjusted to vary the frangibility and other characteristics of the lidding.Type: GrantFiled: March 23, 1998Date of Patent: July 11, 2000Assignee: Kloeckner Pentaplast of America, Inc.Inventor: Harry J. G. van Beek