Patents Assigned to KNAUF INSULATION SPRL
  • Patent number: 11945979
    Abstract: A method of manufacturing a composite product, comprising: —applying a binder composition, notably in the form of an aqueous solution, to non or loosely assembled matter to provide resinated matter, wherein the binder composition consists of a binder composition prepared by combining reactants comprising at least 50% by dry weight reducing sugar reactant(s) and at least 5% by dry weight nitrogen-containing reactant(s); and—arranging the resinated matter to provide loosely arranged resinated matter; and—subjecting the loosely arranged resinated matter to heat and/or pressure to cure the binder composition and to form the composite product; —wherein the nitrogen-containing reactant(s) comprise TPTA triprimary triamine(s), notably wherein the nitrogen-containing reactant(s) comprise at least 5% by dry weight of TPTA triprimary triamine(s).
    Type: Grant
    Filed: March 27, 2019
    Date of Patent: April 2, 2024
    Assignees: Knauf Insulation, Inc., Knauf Insulation SPRL
    Inventors: Carl Hampson, Oliver Callaghan
  • Patent number: 11946582
    Abstract: An un-reacted substantially formaldehyde free curable binder solution for binding loose matter consists essentially of a solution obtainable by dissolving a reducing sugar, an ammonium salt acid precursor, optionally a carboxylic acid or a precursor thereof and optionally ammonia in water.
    Type: Grant
    Filed: May 7, 2019
    Date of Patent: April 2, 2024
    Assignees: Knauf Insulation, Inc., Knauf Insulation SPRL
    Inventor: Carl Hampson
  • Patent number: 11945745
    Abstract: The present disclosure relates to mineral wool compositions and articles, as well as methods for manufacturing mineral wool compositions and articles.
    Type: Grant
    Filed: February 23, 2018
    Date of Patent: April 2, 2024
    Assignee: Knauf Insulation SPRL
    Inventors: Gerard Demott, Mitja Oresnik
  • Patent number: 11939460
    Abstract: A binder used for manufacturing a composite product is prepared by combining i) Maillard reactants selected from: reducing sugar reactant(s) and nitrogen-containing reactant(s); curable reaction product(s) of reducing sugar reactant(s) and nitrogen-containing reactant(s); and combinations thereof; and ii) a resin; reactants of a resin; and combinations thereof.
    Type: Grant
    Filed: March 27, 2019
    Date of Patent: March 26, 2024
    Assignees: Knauf Insulation, Inc., Knauf Insulation SPRL, McTron Technologies, Inc
    Inventors: Carl Hampson, Oliver Callaghan, Kenneth Snyder
  • Patent number: 11939091
    Abstract: The present application relates to a method for manufacturing an improved package of compressed mineral wool insulation blowing wool fibers.
    Type: Grant
    Filed: January 29, 2019
    Date of Patent: March 26, 2024
    Assignee: Knauf Insulation SPRL
    Inventors: Eva Davila, Cedric Mommer
  • Patent number: 11905206
    Abstract: Binders to produce or promote cohesion in non-assembled or loosely assembled matter.
    Type: Grant
    Filed: August 1, 2022
    Date of Patent: February 20, 2024
    Assignees: Knauf Insulation, Inc., Knauf Insulation SPRL
    Inventors: Brian Lee Swift, Ronald E. Kissell, Ruijian Xu
  • Patent number: 11846097
    Abstract: A fiber product is described which includes fibers, a binder and a temperature control additive. The fiber product has properties that make it useful for a variety of applications. The fibers may be glass fibers and the product may be a fiberglass insulation product for use in buildings, vehicles, or other structures for acoustic and/or thermal insulation. The fibers may be cellulosic fibers and the product may be a wood board product. The temperature control additive is incorporated into the uncured fiber product to prevent deleterious self-heating during or after binder curing. The temperature control additive undergoes an endothermic process that consumes at least a portion of the energy generated during the exothermic curing reaction.
    Type: Grant
    Filed: April 20, 2018
    Date of Patent: December 19, 2023
    Assignees: Knauf Insulation, Inc., Knauf Insulation SPRL
    Inventors: Gert Mueller, Charles Fitch Appley
  • Patent number: 11814481
    Abstract: A binder comprising the products of a carbohydrate reactant and polyamine is disclosed. The binder is useful for consolidating loosely assembled matter, such as fibers. Uncured fibrous products comprising fibers in contact with a carbohydrate reactant and a polyamine are also disclosed. The binder composition may be cured to yield a fibrous product comprising fibers bound by a cross-linked polymer. Further disclosed are methods for binding fibers with the carbohydrate reactant and polyamine based binder.
    Type: Grant
    Filed: July 2, 2021
    Date of Patent: November 14, 2023
    Assignees: Knauf Insulation, Inc., Knauf Insulation SPRL
    Inventors: Charles Fitch Appley, Carl Hampson, Gert R. Mueller, Benedicte Pacorel
  • Patent number: 11725124
    Abstract: The present invention relates to a water-soluble pre-reacted binder composition, a method of its manufacture, a use of said pre-reacted binder composition, a method of manufacturing a collection of matter bound by a polymeric binder, a binder solution or dispersion comprising said pre-reacted binder composition, as well as products comprising the pre-reacted binder composition in a cured state.
    Type: Grant
    Filed: August 22, 2022
    Date of Patent: August 15, 2023
    Assignees: Knauf Insulation, Inc., Knauf Insulation SPRL
    Inventors: Carl Hampson, Benedicte Pacorel, Roger Jackson
  • Patent number: 11685687
    Abstract: Mineral wool fibers having a mineral wool fiber composition are manufactured by introducing batch materials into a melter, melting the mineral batch materials in the melter to provide a melt and fiberizing the melt to form the mineral wool fibers. The batch materials comprise i) fibers having a first batch material composition which is different from the mineral wool fiber composition and consisting of scrap fibers which have broken at a bushing producing continuous fibers; and ii) one of more additional mineral batch materials.
    Type: Grant
    Filed: June 15, 2021
    Date of Patent: June 27, 2023
    Assignee: Knauf Insulation SPRL
    Inventors: Gerard Demott, Mitja Oresnik
  • Patent number: 11649562
    Abstract: An apparatus for producing fibers from molten material includes a drive shaft rotatable about an axis, a slinger basket including a base, a side wall, and an interior void. The side wall extends axially upward from the base and includes a plurality of distribution holes. The interior void extends radially from the drive shaft to the side wall and extends axially from the base to an upper opening which extends radially outward from the drive shaft toward the upper flange. A spinner body is coupled with the slinger basket and includes a roof contacting and extending radially outward from the upper flange such that the upper opening is substantially unobstructed by the spinner body. A spinner side wall extends axially downward from the roof and includes a fiberizing region including a plurality of fiberizing holes provided therein.
    Type: Grant
    Filed: February 25, 2021
    Date of Patent: May 16, 2023
    Assignees: Knauf Insulation Inc., Knauf Insulation SPRL
    Inventors: Robert W. Zembrodt, Matthew W. Revercomb, Roberto O. Pellizzari
  • Patent number: 11459754
    Abstract: A method of manufacturing a mineral fiber insulating board comprising i) spraying a formaldehyde-free aqueous binder solution onto a plurality of mineral fibers to provide uncured binder disposed on the plurality of mineral fibers, ii) passing the plurality of mineral fibers having uncured binder disposed thereon through a curing oven to cure the uncured binder and provide the mineral fiber insulating board with a cured binder disposed on the plurality of mineral fibers in about 0.5%-15% by weight as determined by loss on ignition, wherein the binder is based on reducing sugar(s) and the cured binder includes at least one reaction product of the reducing sugar(s) and an amine reactant.
    Type: Grant
    Filed: August 28, 2020
    Date of Patent: October 4, 2022
    Assignees: Knauf Insulation, Inc., Knauf Insulation SPRL
    Inventors: Roger Jackson, Tony Aindow, George Baybutt
  • Patent number: 11453807
    Abstract: The present invention relates to a water-soluble pre-reacted binder composition, a method of its manufacture, a use of said pre-reacted binder composition, a method of manufacturing a collection of matter bound by a polymeric binder, a binder solution or dispersion comprising said pre-reacted binder composition, as well as products comprising the pre-reacted binder composition in a cured state.
    Type: Grant
    Filed: March 18, 2019
    Date of Patent: September 27, 2022
    Assignees: Knauf Insulation, Inc., Knauf Insulation SPRL
    Inventors: Carl Hampson, Benedicte Pacorel, Roger Jackson
  • Patent number: 11453780
    Abstract: In a stack of composite wood boards, the wood boards comprise wood particles and an organic binder.
    Type: Grant
    Filed: July 18, 2019
    Date of Patent: September 27, 2022
    Assignees: Knauf Insulation, Inc., Knauf Insulation SPRL
    Inventors: Roger Jackson, Tony Aindow, George Baybutt
  • Patent number: 11401209
    Abstract: Binders to produce or promote cohesion in non-assembled or loosely assembled matter.
    Type: Grant
    Filed: June 10, 2020
    Date of Patent: August 2, 2022
    Assignees: Knauf Insulation, Inc., Knauf Insulation SPRL
    Inventors: Brian Lee Swift, Ronald E. Kissell
  • Patent number: 11401204
    Abstract: Disclosed are formaldehyde-free, thermally-curable, alkaline, aqueous binder compositions. Also disclosed are compositions comprising formaldehyde-free, thermally-curable binder compositions, as described herein, applied to non-woven fibers. Uses of the disclosed binder compositions as binders for non-woven fibers are also disclosed.
    Type: Grant
    Filed: February 6, 2015
    Date of Patent: August 2, 2022
    Assignees: Knauf Insulation, Inc., Knauf Insulation SPRL
    Inventors: Charles Fitch Appley, Gert Mueller
  • Patent number: 11384203
    Abstract: The present disclosure provides for improved binder compositions comprising an amine component, as well as methods for manufacturing articles and collections of matter comprising the disclosed binder compositions.
    Type: Grant
    Filed: June 6, 2019
    Date of Patent: July 12, 2022
    Assignees: Knauf Insulation, Inc., Knauf Insulation SPRL
    Inventor: Benedicte Pacorel
  • Patent number: 11332577
    Abstract: The present invention relates to a water-soluble carbohydrate-polyamino acid-based pre-reacted binder composition, a method of its manufacture, use of the pre-reacted binder composition, a method of manufacturing a collection of matter bound by a polymeric binder, a binder solution or dispersion comprising the pre-reacted binder composition, as well as products comprising the pre-reacted binder composition in a cured state.
    Type: Grant
    Filed: December 18, 2018
    Date of Patent: May 17, 2022
    Assignees: Knauf Insulation SPRL, Knauf Insulation, Inc.
    Inventors: Carl Hampson, Richard Hand, James Robinson
  • Patent number: 11192819
    Abstract: Mineral wool fibers having a mineral wool fiber composition are manufactured by introducing batch materials into a melter, melting the mineral batch materials in the melter to provide a melt and fiberizing the melt to form the mineral wool fibers. The batch materials comprise i) fibers having a first batch material composition which is different from the mineral wool fiber composition and consisting of scrap fibers which have broken at a bushing producing continuous fibers; and ii) one of more additional mineral batch materials.
    Type: Grant
    Filed: February 23, 2018
    Date of Patent: December 7, 2021
    Assignee: Knauf Insulation SPRL
    Inventors: Gerard Demott, Mitja Oresnik
  • Patent number: 11078332
    Abstract: A binder comprising the products of a carbohydrate reactant and polyamine is disclosed. The binder is useful for consolidating loosely assembled matter, such as fibers. Uncured fibrous products comprising fibers in contact with a carbohydrate reactant and a polyamine are also disclosed. The binder composition may be cured to yield a fibrous product comprising fibers bound by a cross-linked polymer. Further disclosed are methods for binding fibers with the carbohydrate reactant and polyamine based binder.
    Type: Grant
    Filed: May 5, 2020
    Date of Patent: August 3, 2021
    Assignees: Knauf Insulation, Inc., Knauf Insulation SPRL
    Inventors: Charles Fitch Appley, Carl Hampson, Gert R. Mueller, Benedicte Pacorel