Patents Assigned to Kogi Corporation
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Patent number: 8708030Abstract: A mold includes a first groove part and a second groove part. The first groove part extends with a constant length or a constant width from a center part to an outer circumferential part of the mold. The second groove part extends from a terminal end of the first groove part on an outer circumferential part side of the first groove part and merging with any portion of the first groove part.Type: GrantFiled: September 18, 2013Date of Patent: April 29, 2014Assignees: Daikin Industries, Ltd., KOGI CorporationInventors: Satoshi Yamamoto, Mikio Kajiwara, Ryohei Deguchi, Toshio Ohkado, Shuichi Shikai, Susumu Nishikawa
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Publication number: 20140014287Abstract: A mold includes a first groove part and a second groove part. The first groove part extends with a constant length or a constant width from a center part to an outer circumferential part of the mold. The second groove part extends from a terminal end of the first groove part on an outer circumferential part side of the first groove part and merging with any portion of the first groove part.Type: ApplicationFiled: September 18, 2013Publication date: January 16, 2014Applicants: KOGI CORPORATION, Daikin Industries, Ltd.Inventors: Satoshi YAMAMOTO, Mikio KAJIWARA, Ryohei DEGUCHI, Toshio OHKADO, Shuichi SHIKAI, Susumu NISHIKAWA
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Patent number: 8622114Abstract: A molded article includes a flat plate portion and a projected portion. A molding method includes filling a cavity with the semimolten or semisolid metal in plate thickness directions of the flat plate portion starting from a surface on an opposite side of the flat plate portion from the surface from which the projected portion projects. The cavity is a casting space of the molded article formed inside a forming mold. A molding apparatus for casting the molded article includes a forming mold having the cavity, and a separate insert or slide mold disposed between the cavity and a runner in order to form the runner in plate thickness directions of the flat plate portion starting from the other surface. The runner is used to fill the cavity.Type: GrantFiled: June 23, 2009Date of Patent: January 7, 2014Assignees: Daikin Industries, Ltd., Kogi CorporationInventors: Mitsuhiko Kishikawa, Masateru Yamamoto, Satoshi Yamamoto, Toshio Ohkado, Jun Iwane, Shuichi Shikai
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Patent number: 8607846Abstract: A mold includes a first groove part and a second groove part. The first groove part extends with a constant length or a constant width from a center part to an outer circumferential part of the mold. The second groove part extends from a terminal end of the first groove part on an outer circumferential part side of the first groove and merges with any portion of the first groove part. A molding manufacturing method includes manufacturing a preform by semimolten die casting or semisolid die casting using the mold. The method may also include removing a portion of the preform corresponding to the second groove part.Type: GrantFiled: June 19, 2009Date of Patent: December 17, 2013Assignees: Daikin Industries, Ltd., Kogi CorporationInventors: Satoshi Yamamoto, Mikio Kajiwara, Ryohei Deguchi, Toshio Ohkado, Shuichi Shikai, Susumu Nishikawa
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Patent number: 8486329Abstract: A process for the production of a semi-solidified iron alloy slurry having a crystallized solid phase and a residual liquid phase, wherein a material having a hypoeutectic cast iron composition is used, and an additive agent having a boiling point that is lower than at least a crystallization initiation temperature of primary crystals of the material is added to a melt of the material when the melt temperature is within a specific temperature range of not lower than the crystallization initiation temperature of the primary crystals and not greater than a temperature that is 50° C. higher than the crystallization initiation temperature, to thereby simultaneously conduct the stirring of the melt by the boiling of the additive agent and the cooling of the melt to a temperature falling within a semi-solidification temperature range thereof.Type: GrantFiled: March 12, 2009Date of Patent: July 16, 2013Assignee: Kogi CorporationInventors: Syuichi Shikai, Yasushi Fujinaga, Minoru Sasaki, Toshio Ohkado, Susumu Nishikawa
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Publication number: 20120055284Abstract: A process for producing a semi-solidified slurry of an iron alloy including the steps of pouring a melt of an iron alloy into a semi-solidified slurry producing vessel 30 and cooling the melt therein to obtain a semi-solidified slurry having a crystallized solid phase and a residual liquid phase, wherein a hypereutectoid or hypoeutectic cast iron composition containing 0.8-4.3 wt. % C is used as a material, a melt of the composition is poured into the semi-solidified slurry producing vessel in a predetermined amount at a time, a temperature of the melt when poured into the semi-solidified slurry producing vessel is controlled to be not lower than a crystallization initiation temperature of the composition and not greater than a temperature that is 50° C. higher than the crystallization initiation temperature, and a cooling rate of the melt poured into the semi-solidified slurry producing vessel is controlled not to exceed 20° C. per minute.Type: ApplicationFiled: September 16, 2011Publication date: March 8, 2012Applicant: Kogi CorporationInventors: Syuichi Shikai, Yasushi Fujinaga, Minoru Sasaki, Yoshihito Isshiki, Susumu Nishikawa
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Publication number: 20120003115Abstract: A process for the production of a semi-solidified iron alloy slurry having a crystallized solid phase and a residual liquid phase, wherein a material having a hypoeutectic cast iron composition is used, and an additive agent having a boiling point that is lower than at least a crystallization initiation temperature of primary crystals of the material is added to a melt of the material when the melt temperature is within a specific temperature range of not lower than the crystallization initiation temperature of the primary crystals and not greater than a temperature that is 50° C. higher than the crystallization initiation temperature, to thereby simultaneously conduct the stirring of the melt by the boiling of the additive agent and the cooling of the melt to a temperature falling within a semi-solidification temperature range thereof.Type: ApplicationFiled: March 12, 2009Publication date: January 5, 2012Applicant: Kogi CorporationInventors: Syuichi Shikai, Yasushi Fujinaga, Minoru Sasaki, Toshio Ohkado, Susumu Nishikawa
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Publication number: 20110193273Abstract: A process for producing a semi-solidified slurry of an iron alloy including the steps of pouring a melt of an iron alloy into a semi-solidified slurry producing vessel 30 and cooling the melt therein to obtain a semi-solidified slurry having a crystallized solid phase and a residual liquid phase, wherein a hypoeutectic cast iron composition is used as a material, a melt of the composition is poured into the semi-solidified slurry producing vessel 30 in a predetermined amount at a time, a temperature of the melt when poured into the semi-solidified slurry producing vessel 30 is controlled to be not lower than a crystallization initiation temperature of the composition and not greater than a temperature that is 50° C. higher than the crystallization initiation temperature, and a cooling rate of the melt poured into the semi-solidified slurry producing vessel 30 is controlled not to exceed 20° C. per minute.Type: ApplicationFiled: March 21, 2011Publication date: August 11, 2011Applicant: Kogi CorporationInventors: Syuichi SHIKAI, Yasushi Fujinaga, Minoru Sasaki, Yoshihito Isshiki, Susumu Nishikawa
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Publication number: 20110100581Abstract: A molded article includes a flat plate portion and a projected portion. A molding method includes filling a cavity with the semimolten or semisolid metal in plate thickness directions of the flat plate portion starting from a surface on an opposite side of the flat plate portion from the surface from which the projected portion projects. The cavity is a casting space of the molded article formed inside a forming mold. A molding apparatus for casting the molded article includes a forming mold having the cavity, and a separate insert or slide mold disposed between the cavity and a runner in order to form the runner in plate thickness directions of the flat plate portion starting from the other surface. The runner is used to fill the cavity.Type: ApplicationFiled: June 23, 2009Publication date: May 5, 2011Applicants: DAIKIN INDUSTRIES, LTD., KOGI CORPORATIONInventors: Mitsuhiko Kishikawa, Masateru Yamamoto, Satoshi Yamamoto, Toshio Ohkado, Jun Iwane, Shuichi Shikai
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Publication number: 20110088863Abstract: A mold includes a first groove part and a second groove part. The first groove part extends with a constant length or a constant width from a center part to an outer circumferential part of the mold. The second groove part extends from a terminal end of the first groove part on an outer circumferential part side of the first groove and merges with any portion of the first groove part. A molding manufacturing method includes manufacturing a preform by semimolten die casting or semisolid die casting using the mold. The method may also include removing a portion of the preform corresponding to the second groove part.Type: ApplicationFiled: June 19, 2009Publication date: April 21, 2011Applicants: DAIKIN INDUSTRIES, LTD., KOGI CORPORATIONInventors: Satoshi Yamamoto, Mikio Kajiwara, Ryohei Deguchi, Toshio Ohkado, Shuichi Shikai, Susumu Nishikawa
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Patent number: 6923246Abstract: A billet for a thixocasting process and a thixocasting process using the billet allows casting using a thixocasting process to be realized at low production cost without permeation of an oxide film to the inside of the billet in injection molding. In a billet used for a thixocasting process continuously cast by intermittently drawing out, the interval of the oscillation marks is 10 mm or less and the maximum tilt angle of the oscillation marks relative to a cross section which is at a right angle to the drawing out direction is 45° or less.Type: GrantFiled: March 28, 2003Date of Patent: August 2, 2005Assignees: Honda Giken Kogyo Kabushiki Kaisha, Kogi CorporationInventors: Masayuki Tsuchiya, Hiroaki Ueno, Yasushi Fujinaga, Chiaki Ushigome, Susumu Nishikawa