Abstract: Provided is a method for manufacturing a gasket-constituting plate made of metal, in which a folded-back part whose thickness is set to be less than the thickness of a general part is provided at a periphery of a combustion chamber hole. The method includes, with a raw metal plate being held between a blank holder and a drawing die having an extrusion hole, extruding the raw metal plate in a thickness direction thereof by using a drawing punch as an extrusion tool to form a projecting part in the raw metal plate, and causing a tensile force to act on the raw metal plate due to the extrusion so as to elongate the raw metal plate, to form a thin peripheral wall part at an outer peripheral portion of the projecting part.

Abstract: A metal gasket is capable of increasing bonding strength of a seal member through pressure bonding, enhancing sealing performance as a whole, and reducing the manufacturing cost. A method for manufacturing a gasket-constituting plate is capable of reducing the manufacturing cost of the gasket-constituting plate, and increasing bonding strength of a seal member to a blank metal plate through pressure bonding. Two gasket-constituting plates are layered on each other. Covering parts each having a width are provided on an outer surface of the first gasket-constituting plate, along beads so as to cover the beads in a plan view. Seal projecting parts are provided on outer surfaces of the covering parts along the covering parts so as to project outward in the thickness direction. Seal members including the covering parts and the seal projecting parts, respectively, are composed of a single member integrally molded by using a rubber material.

Abstract: Provided is a method for manufacturing a gasket-constituting plate made of metal, in which a folded-back part whose thickness is set to be less than the thickness of a general part is provided at a periphery of a combustion chamber hole. The method includes, with a raw metal plate being held between a blank holder and a drawing die having an extrusion hole, extruding the raw metal plate in a thickness direction thereof by using a drawing punch as an extrusion tool to form a projecting part in the raw metal plate, and causing a tensile force to act on the raw metal plate due to the extrusion so as to elongate the raw metal plate, to form a thin peripheral wall part at an outer peripheral portion of the projecting part.

Abstract: First corrugated portions in a first direction are sequentially formed by die-pressing a raw metal plate. Second corrugated portions formed in a second direction intersecting the first direction are sequentially formed by die-pressing a primary formed plate having the first corrugated portions using elongate projections, so that each of the second corrugated portion has a half-height and a pitch larger than those of each of the first corrugated portion. Third corrugated portions formed approximately in the first direction are sequentially formed by die-pressing a secondary formed plate having the second corrugated portions using elongate projections, so that each of the third corrugated portions has a half-height and a pitch larger than those of the first corrugated portion.

Abstract: The sound insulation cover includes: a cover member 21 that is externally mounted on an exhaust manifold and that insulates transmission of noises to the outside; and a fixing means 22 that is combined with an opening 21a formed in the cover member 21 in correspondence to a fixing portion 18a of the exhaust manifold and that fixes the cover member 21 to the fixing portion 18a of the exhaust manifold. The fixing means 22 has: a ring-shaped cover holding plate 23 fixed to the cover member 21 along the edge portion of the opening 21a of the cover member 21; and a disk-shaped plate 24 fixed to the fixing portion 18a of the exhaust manifold. The inner peripheral portion of the cover holding plate 23 and the outer peripheral portion of the fixing plate 24 are formed into a ring-shaped depressed-projected fit portion 25.

Abstract: To provide a seal layer-transferred metal gasket that can effectively prevent degradation in seal performance due to the wearing and peeling of the coating layer. A head gasket is interposed between a cylinder block and a cylinder head. In the metal gasket seal layers made by laminating a separation layer, a coating layer and an adhesive layer in this order from the bead sheet side is formed at least on the surface of the bead sheet facing the cylinder block and the cylinder head, and, in a state where the head gasket is interposed between the cylinder block and the cylinder head and the three objects are closely attached to each other, the adhesive layer is adhered to the seal target members, and at least some portions of the coating layer and adhesive layer are separated from the bead sheet with a boundary at the separation layer and then transferred to the seal areas of the cylinder block and cylinder head.

Abstract: A temperature regulating material 31 for regulating a temperature of an exhaust manifold 11 is provided such that individual parts of the exhaust manifold 11 are uniformed in temperature. Heat transfer materials 31A with high thermal conductivity are layered as the temperature regulating material 31 on a cover member 25 at an area corresponding to a high-temperature area HT of the exhaust manifold 11. Heat shield materials 31B are layered as the temperature regulating material 31 on the cover member 25 at an area corresponding to the low-temperature area LT of the exhaust manifold 11. A heat dissipation material 31C as the temperature regulating material 31 coats an outer surface of the area of the cover member 25 corresponding to the high-temperature area of the exhaust manifold 11.

Abstract: The sound insulation cover includes: a cover member 21 that is externally mounted on an exhaust manifold and that insulates transmission of noises to the outside; and a fixing means 22 that is combined with an opening 21a formed in the cover member 21 in correspondence to a fixing portion 18a of the exhaust manifold and that fixes the cover member 21 to the fixing portion 18a of the exhaust manifold. The fixing means 22 has: a ring-shaped cover holding plate 23 fixed to the cover member 21 along the edge portion of the opening 21a of the cover member 21; and a disk-shaped plate 24 fixed to the fixing portion 18a of the exhaust manifold. The inner peripheral portion of the cover holding plate 23 and the outer peripheral portion of the fixing plate 24 are formed into a ring-shaped depressed-projected fit portion 25.

Abstract: To provide a seal layer-transferred metal gasket that can effectively prevent degradation in seal performance due to the wearing and peeling of the coating layer. A head gasket 1 is interposed between a cylinder block 2 and a cylinder head 3. In the metal gasket 1, seal layers 20 and 21 made by laminating a separation layer, a coating layer and an adhesive layer in this order from the bead sheet side is formed at least on the surface of the bead sheet 10 facing the cylinder block 2 and the cylinder head 3, and, in a state where the head gasket 1 is interposed between the cylinder block 2 and the cylinder head 3 and the three objects are closely attached to each other, the adhesive layer is adhered to the seal target members, and at least some portions of the coating layer and adhesive layer are separated from the bead sheet 10 with a boundary at the separation layer and then transferred to the seal areas 4 and 5 of the cylinder block 2 and cylinder head 3.

Abstract: To provide a metal gasket that can be manufactured at an inexpensive cost and provides sufficient sealing performance around a combustion chamber while preventing a bore bead from fully bending. A metal gasket 1 is constructed from one or more gasket component sheets 10 with an opening 12 formed at a position corresponding to a combustion chamber 6 of an engine, and at least one gasket component sheet 10 has a bore bead 16 formed so as to surround the opening 12. In this metal gasket, a shim sheet 11 for controlling the full bending of the bore bead 16 is fixed to the gasket component sheet 10 in an area between the outer peripheral edge of the bore bead 16 and the inner periphery 7a of a water jacket 7 formed on a cylinder block 2 of the engine.

Abstract: A metal gasket capable of preventing the occurrence of cracks in a stopper while employing a wave-shaped stopper, improving the contact pressure balance around the bead to enhance the engine performance, and improving the durability of the stopper. The metal gasket is constituted by a gasket component sheet having an opening formed to face a combustion chamber, and the gasket component sheet is provided with a combustion chamber bead surrounding the opening. An inner circumference side stopper lower than the height of the combustion chamber bead is formed along the combustion chamber bead in a portion between the combustion chamber bead and the opening such that at least a section of each wave where stress amplitude is large becomes thin, a thin portion and a thick portion are arranged alternately in each wave, and the hardness of the thin portion is higher than that of the thick portion.

Abstract: A metal gasket capable of preventing the occurrence of cracks in a stopper while employing a wave-shaped stopper, improving the contact pressure balance around the bead to enhance the engine performance, and improving the durability of the stopper. The metal gasket is constituted by a gasket component sheet having an opening formed to face a combustion chamber, and the gasket component sheet is provided with a combustion chamber bead surrounding the opening. An inner circumference side stopper lower than the height of the combustion chamber bead is formed along the combustion chamber bead in a portion between the combustion chamber bead and the opening such that at least a section of each wave where stress amplitude is large becomes thin, a thin portion and a thick portion are arranged alternately in each wave, and the hardness of the thin portion is higher than that of the thick portion.

Abstract: A metal gasket capable of preventing the occurrence of cracks in a stopper while employing a wave-shaped stopper, improving the contact pressure balance around the bead to enhance the engine performance, and improving the durability of the stopper. The metal gasket is constituted by a gasket component sheet having an opening formed to face a combustion chamber, and the gasket component sheet is provided with a combustion chamber bead surrounding the opening. An inner circumference side stopper lower than the height of the combustion chamber bead is formed along the combustion chamber bead in a portion between the combustion chamber bead and the opening such that at least a section of each wave where stress amplitude is large becomes thin, a thin portion and a thick portion are arranged alternately in each wave, and the hardness of the thin portion is higher than that of the thick portion.

Abstract: A disc brake includes a disc rotor, a pad having a backing plate, a press member for pressing the pad toward the disc rotor, and an anti-squeal layered shim attached to the backing plate and disposed between the press member and the backing plate of the pad. The layered shim includes a pad-side shim and a press-member-side shim. A depression is provided on a surface of the pad-side shim, the surface facing toward the press member. A projection is provided on the press-member-side shim, the projection being fitted into the depression in order to restrict relative movement between the pad-side shim and the press-member-side shim along a pressing surface.

Abstract: A metal gasket for use between heads and blocks of an internal combustion engine in which such gasket is composed of a beaded plate and a stopper plate placed one on top of the other. The metal gasket has an opening corresponding to the cylinder hold of the engine. The metal gasket has an annular stopper formed by folding back the periphery of the opening in the stopper plate. The metal gasket also has a stepped part along the outer periphery of the stopper. This stepped part projects toward the side of the gasket on which the stopper is formed. The metal gasket also has a spacer layer formed between the stopper and an annular pressure receiver of the stopper plate. The metal gasket also has a rubber coating layer formed at least on that side of the stopper plate opposite to the side on which the stopper is formed.

Abstract: A pipe joint is provided whereby fluid pipelines, such as exhaust pipes, or the like, can be connected hermetically, in such a manner that the relative angle therebetween can vary, while ensuring satisfactory manufacturing precision of the sealing surface of a ring-shaped sealing ring.

Abstract: A metal gasket comprising a least one gasket sheet, wherein a hardness lowering region having a locally lowered hardness is formed in the gasket sheet in at least either a portion to be set to have a large elongation or a portion to be lowered in a spring constant. Also disclosed is a metal gasket manufacturing process comprising: the step of forming an opening of a desired size in registration with a cylinder bore in an elastic metal sheet as a material for making a gasket sheet composing a metal gasket; the step of annealing a portion, as corresponding to the first hardness lowering region in the gasket sheet, of the elastic metal sheet; and the step of forming a folded portion by folding back the vicinity of the opening.

Abstract: A metal gasket 10 for use between heads and blocks of an internal combustion engine in which such gasket is composed of a beaded plate 11 and a stopper plate 12 placed one on top of the other. The metal gasket 10 has an opening 13 corresponding to the cylinder hole of the engine. The metal gasket 10 has an annular stopper 17 formed by folding back the periphery of the opening 13 the stopper plate 12. The metal gasket 10 also has a stepped part 19 along the outer periphery of the stopper 17. This stepped part 19 projects toward the side of the gasket on which the stopper 17 is formed. The metal gasket 10 also has a spacer layer 20 formed between the stopper 17 and an annular pressure receiver 18 the stopper plate 12. The metal gasket 10 also has a rubber coating layer 21 formed at least on that side of the stopper plate 12 opposite to the side on which the stopper 17 is formed.

Abstract: A sealing structure for sealing a valve body from a separating plate in a liquid-tight fashion. A first sealing layer is printed on the mating surface of the separate plate and a second sealing layer is printed along the first sealing layer with at least a part of the second sealing layer overlapping the first sealing layer and the printing height of the second sealing layer being made larger than that of the first sealing layer whereby the valve body and the separate plate are sealed liquid-tight from each other by a sealing portion comprising the first and second sealing layers. The sealing portion provided by the sealing structure of the present invention has the advantages that it hardly comes off, has an excellent sealing property and is capable of reducing the width thereof to meet a design change.

Abstract: A seal structure and capable of reducing a width of a seal portion as much as possible while preventing the seal portion from being broken away. The seal structure for sealing between two members in a fluid-tight or air-tight manner is structured such that the seal portion is formed in at least one of joint surfaces of the two members by continuously printing along a seal portion of the joint portions and that a recess portion or a groove is formed at a middle portion of the seal portion in a widthwise direction.