Patents Assigned to Komag, Inc.
  • Patent number: 7016154
    Abstract: A disk drive having a magnetic recording disk with a safe zone is described. A surface texture of the safe zone induces the head to fly at a greater height than while over data zones of the disk.
    Type: Grant
    Filed: March 5, 2003
    Date of Patent: March 21, 2006
    Assignee: Komag, Inc.
    Inventor: Henry S. Nishihira
  • Patent number: 7004827
    Abstract: A carrier has openings for holding workpieces during polishing. Upper and lower polishing pads push against upper and lower surfaces of the workpieces, respectively. A ring is provided within the openings. This ring surrounds the workpieces, and prevents or reduces roll-off.
    Type: Grant
    Filed: February 12, 2004
    Date of Patent: February 28, 2006
    Assignee: Komag, Inc.
    Inventors: Shoji Suzuki, Koji Adachi, Richard Shigetoshi Mori
  • Patent number: 7006323
    Abstract: A slider having a protrusion extending beyond an air bearing surface of the slider to maintain the slider with a positive pitch angle during contact with the surface of a disk. The protrusion may be disposed on a leading edge step of the slider body with the protrusion extending beyond the air bearing surface. The slider may be used in a load/unload disk drive system to provide a positive pitch attitude to the slider at all times during operations of the disk drive system.
    Type: Grant
    Filed: July 18, 2003
    Date of Patent: February 28, 2006
    Assignee: Komag, Inc.
    Inventor: Shoji Suzuki
  • Patent number: 6972135
    Abstract: A method for texturing a substrate for a magnetic disk comprises abrading the substrate using nano-sized diamond particles (e.g. having a diameter less than or equal to 20 nm). A magnetic layer is then deposited over the substrate. Even when the texture is extremely smooth (e.g. less than about 2.2 ?Ra), the disk still exhibits good Hc and MrT orientation ratios, SNR and PW50.
    Type: Grant
    Filed: November 18, 2002
    Date of Patent: December 6, 2005
    Assignee: Komag, Inc.
    Inventor: Andrew Homola
  • Patent number: 6967798
    Abstract: A method and apparatus is described for gradually transitioning a slider from operation over a patterned data zone to landing on a patterned CSS zone. The ratio of raised area width to recessed area width of a pattern in a transition zone and/or CSS zone may be varied across the radial dimension of the disk. By changing the ratio of raised area width to recessed area width of the pattern in the transition from slider operation over the data zone to landing in the CSS zone, it is possible to gradually change the height of the slider from flying to non-flying conditions.
    Type: Grant
    Filed: December 19, 2003
    Date of Patent: November 22, 2005
    Assignee: Komag, Inc.
    Inventors: Andrew M. Homola, Judy Lin
  • Patent number: 6939120
    Abstract: An apparatus and method for aligning a disk with an imprinting surface are described. In one embodiment, the apparatus has a die which includes an air-bearing mandrel having a tapered nose to engage an ID of the disk, a circular imprinting surface having a centerline concentric with the air-bearing mandrel, and an air-bearing cavity to position the disk. The axial movement of the top die towards the bottom die guides the ID of the disk into coincident alignment with the centerline of the top die.
    Type: Grant
    Filed: September 12, 2002
    Date of Patent: September 6, 2005
    Assignee: Komag, Inc.
    Inventor: Bruce M. Harper
  • Patent number: 6899959
    Abstract: A magnetic recording medium includes a substrate, an underlayer, a lower magnetic layer formed on the underlayer, an intermediate layer, and an upper magnetic layer formed on the intermediate layer. The intermediate layer is typically Ru, and promotes antiferromagnetic coupling between the upper and lower magnetic layers. The upper and lower magnetic layers are typically Co alloys. The lower magnetic layer has a high saturation magnetization Ms to promote high exchange coupling between the upper and lower magnetic layers. The dynamic coercivity of the lower magnetic layer is lower than the exchange field to ensure rapid switching of the lower magnetic layer.
    Type: Grant
    Filed: February 12, 2002
    Date of Patent: May 31, 2005
    Assignee: Komag, Inc.
    Inventors: Gerardo Bertero, Sudhir Malhotra, David Wachenschwanz, Zhengsheng Shan, Donald Stafford
  • Patent number: 6893748
    Abstract: A perpendicular magnetic recording disk having a soft magnetic film disposed between a substrate and a magnetic recording layer. The soft magnetic film includes a soft magnetic underlayer and one or more layer groups having a spacer layer and a soft magnetic layer disposed above the spacer layer in each layer group. The spacer layers induce anti-ferromagnetic coupling between the surrounding ferromagnetic layers. The spacer layers may be comprised of ruthenium. The soft magnetic layers may have a granular decoupled structured through the use of a segregate.
    Type: Grant
    Filed: May 20, 2003
    Date of Patent: May 17, 2005
    Assignee: Komag, Inc.
    Inventors: Gerardo Bertero, David Wachenschwanz, Sudhir Malhotra, Emur M. Velu
  • Patent number: 6857937
    Abstract: A head is fabricated using photolithography, and the head is purposely powered up during a material removal process, such as lapping, so that the head's expansion (that would be formed on being powered up during normal usage in a drive) is planarized. Specifically, the head is energized in a manner identical (or similar) to energization of circuitry in the head during normal operation in a drive, even though fabrication of the head has not yet been completed. When energized, a shape that the head would have during normal operation is replicated (or approximated). Therefore, the head's shape includes a expansion of the pole tip region, although the head is only partially fabricated. Thereafter, a portion of the head in the expansion is partially or completely removed, by lapping while energized. The depth of material removal from the head is monitored e.g.
    Type: Grant
    Filed: May 30, 2002
    Date of Patent: February 22, 2005
    Assignee: Komag, Inc.
    Inventor: Christopher H. Bajorek
  • Patent number: 6855232
    Abstract: A method for making a magnetic disk comprises forming first and second protective carbon layers on a magnetic layer. The first protective carbon layer is predominantly SP3 carbon. The second protective carbon layer comprises about 50% or less SP3 carbon. The second protective carbon layer is very thin, e.g. between 0.1 and 1.0 nm thick. A lubricant layer (e.g. a perfluoropolyether lubricant) is applied to the second protective carbon layer. The second protective carbon layer facilitates improved cooperation between lubricant and the disk.
    Type: Grant
    Filed: December 5, 2003
    Date of Patent: February 15, 2005
    Assignee: Komag, Inc.
    Inventors: Bruce Jairson, Ching Jackie Tsoi, Wen Liu, Shigeto Hashimoto, Eric Woo Hock Yong, Tsutomu Tom Yamashita
  • Patent number: 6778353
    Abstract: An apparatus and method for balancing a disk are described. A balance ring may be a circular band for placement along the inner diameter of a disk. On the outer diameter of the balance ring, one or more clamp structures may extend outward to attach the balance ring to the inner diameter of a disk. The inner diameter of the balance ring may have a number of protuberances that, when trimmed, establish a new rotational center of the disk/balance ring coincident with the mass center. The disk and balancing ring may be mounted on a disk balancing system to determine a mass center and trim the protuberances, accordingly, to establish adjust the rotational center of the disk/balance ring to be coincident with the mass center. The protuberances may be trimmed using, for example, laser energy.
    Type: Grant
    Filed: November 12, 2003
    Date of Patent: August 17, 2004
    Assignee: Komag, Inc.
    Inventor: Bruce M. Harper
  • Patent number: 6743528
    Abstract: A magnetic recording medium comprising a non-ferromagnetic substrate and a magnetic recording film formed on the substrate with an underlayer interposed therebetween, wherein the magnetic recording film comprises a plurality of magnetic layers and an interlayer made of a material having a B2 crystal structure or an interlayer made of Ru, disposed between the adjacent magnetic layers.
    Type: Grant
    Filed: June 29, 2001
    Date of Patent: June 1, 2004
    Assignee: Komag, Inc.
    Inventors: Michinobu Suekane, Makoto Imakawa, Takehiko Hiruma
  • Patent number: 6730420
    Abstract: A magnetic medium having at least two intermediate layers between an underlayer and a magnetic layer. The first intermediate layer is designed to provide a good lattice match to the underlayer, while the second intermediate layer is designed to provide a good lattice match to the magnetic layer. Typically, the underlayer has one structure, such as body centered cube, while the magnetic layer has a second structure such as hexagonal close pack. In preferred embodiments, the transition from the one structure to the other structure occurs in the intermediate layers. For example, the first intermediate layer may be a hexagonal close pack structure. Because of the mismatch between the underlayer and the first layer, there may be crystal defects in this first intermediate layer. However, any remaining stress and mismatch is absorbed through the second layer, so that the second layer presents a substantially defect-free surface on which the magnetic layer may grow.
    Type: Grant
    Filed: October 31, 2000
    Date of Patent: May 4, 2004
    Assignee: Komag, Inc.
    Inventors: Gerardo Bertero, Tu Chen, Charles Chen, Wei Cao
  • Patent number: 6683754
    Abstract: A head and disk system for use in a disk drive that includes a slider having a surface that contacts the disk. This disk contacting surface of the slider is textured with pads, bumps, an etched surface or an otherwise roughened surface. The contact area of the disk has a greater roughness than a data zone. The head disk system exhibits acceptable stiction. Additionally, low glide avalanche over the CSS zone, thus enabling low fly height, is achieved.
    Type: Grant
    Filed: May 17, 2002
    Date of Patent: January 27, 2004
    Assignee: Komag, Inc.
    Inventors: Shoji Suzuki, Ta-Chang Fu
  • Patent number: 6682807
    Abstract: A method for making a magnetic disk comprises forming first and second protective carbon layers on a magnetic layer. The first protective carbon layer is predominantly SP3 carbon. The second protective carbon layer comprises about 50% or less SP3 carbon. The second protective carbon layer is very thin, e.g. between 0.1 and 1.0 nm thick. A lubricant layer (e.g. a perfluoropolyether lubricant) is applied to the second protective carbon layer. The second protective carbon layer facilitates improved cooperation between lubricant and the disk.
    Type: Grant
    Filed: September 26, 2002
    Date of Patent: January 27, 2004
    Assignee: Komag, Inc.
    Inventors: Bruce Lairson, Ching Jackie Tsoi, Wen Liu, Shigeto Hashimoto, Eric Woo Hock Yong, Tsutomu Tom Yamashita
  • Publication number: 20040011387
    Abstract: A method and apparatus for drying a disk-shaped substrate. The substrate is typically a substrate used for the manufacture of magnetic disks, and has a centrally located opening. The substrate is lowered into a liquid bath by a first holder, which also becomes immersed in the bath. The first holder lifts the substrate until the substrate extends partially out of contact with the liquid. A second, dry holder grabs a dry portion of the substrate that extends out of the bath, and continues to lift the substrate out of contact with the liquid.
    Type: Application
    Filed: March 24, 2003
    Publication date: January 22, 2004
    Applicant: Komag, Inc.
    Inventors: Michael Rosano, Muhammad Asif, Robert Pui Chi Fung
  • Patent number: 6628466
    Abstract: An apparatus and method write data to a storage medium, and subsequently automatically refresh the data to avoid loss of the data due to spontaneous thermal degradation. The apparatus and method may check whether an indicator (also called “refresh indicator”) if saved contemporaneous with writing of the data satisfies a predetermined condition indicating that the data needs to be refreshed. If so, a “refresh” operation is performed, wherein the to-be-refreshed data is read from and written back to the same storage medium. The refresh indicator can be any parameter that indicates a need to refresh the data prior to occurrence of one or more soft errors. In one example, the apparatus and method read the data back contemporaneous with writing of the data, and measure an amplitude of a readback signal and store, as the refresh indicator, a predetermined fraction (e.g. half) of the measured value (i.e., a threshold number).
    Type: Grant
    Filed: August 5, 2002
    Date of Patent: September 30, 2003
    Assignee: Komag, Inc
    Inventor: Michael Alex
  • Publication number: 20030152805
    Abstract: A magnetic recording medium includes a substrate, an underlayer, a lower magnetic layer formed on the underlayer, an intermediate layer, and an upper magnetic layer formed on the intermediate layer. The intermediate layer is typically Ru, and promotes antiferromagnetic coupling between the upper and lower magnetic layers. The upper and lower magnetic layers are typically Co alloys. The lower magnetic layer has a high saturation magnetization Ms to promote high exchange coupling between the upper and lower magnetic layers. The dynamic coercivity of the lower magnetic layer is lower than the exchange field to ensure rapid switching of the lower magnetic layer.
    Type: Application
    Filed: February 12, 2002
    Publication date: August 14, 2003
    Applicant: Komag, Inc.
    Inventors: Gerardo Bertero, Sudhir Malhotra, David Wachenschwanz, Zhengsheng Shan, Donald Stafford
  • Patent number: 6571806
    Abstract: A method for drying a disk-shaped substrate. The substrate is typically a substrate used for the manufacture of magnetic disks, and has a centrally located opening. The substrate is lowered into a liquid bath by a first holder, which also becomes immersed in the bath. The first holder lifts the substrate until the substrate extends partially out of contact with the liquid. A second, dry holder grabs a dry portion of the substrate that extends out of the bath, and continues to lift the substrate out of contact with the liquid.
    Type: Grant
    Filed: April 17, 2001
    Date of Patent: June 3, 2003
    Assignee: Komag, Inc.
    Inventors: Michael Rosano, Muhammad Asif, Robert Pui Chi Fung
  • Patent number: RE38544
    Abstract: A Co-Pt based magnetic alloy which has been doped with a relatively high amount of nitrogen, e.g., or above 1 at. % is obtained having high coercivity, for example in the range of 1400 Oe or above, and an increased signal-to-noise ratio as compared to the same Co-Pt based alloy which has not been doped with nitrogen. The alloy is vacuum deposited, for example, by sputtering, and the nitrogen may be introduced from the sputtering gas or from the sputtering target. Other low-solubility elements providing the grain uniformity and isolation include: B, P, S, C, Si, As, Se and Te.
    Type: Grant
    Filed: July 17, 2000
    Date of Patent: July 6, 2004
    Assignee: Komag, Inc.
    Inventors: Tu Chen, Tsutomu Tom Yamashita, Rajiv Yadav Ranjan, John Ko-Chen Chen, Keith Kadokura, Ting Joseph Yuen