Patents Assigned to Koyo Thermo Systems Co., LTD
  • Publication number: 20190049183
    Abstract: Provided is a heat treatment apparatus capable of more reliably conveying a workpiece along a desired conveyance path by a simple configuration. A heat treatment apparatus 1 includes a heating chamber 7, a cooling chamber 8 disposed adjacent to the heating chamber 7, a conveyance tray 2 to support the workpiece 100, and a first conveyance mechanism 3 to convey the conveyance tray 2 along a conveyance path B1 from the outside of the heating chamber 7 to the outside of the cooling chamber 8 through the heating chamber 7 and the cooling chamber 8.
    Type: Application
    Filed: June 13, 2016
    Publication date: February 14, 2019
    Applicant: Koyo Thermo Systems Co., Ltd.
    Inventors: Ryosuke YAMAMOTO, Manabu SATO
  • Publication number: 20190001439
    Abstract: An induction heating coil includes a coil section configured to heat a treatment target by induction, a power supply section configured to supply power to the coil section, and a cooling medium passage that is arranged in the power supply section and the coil section, and is configured to supply a cooling medium to the coil section. The coil section, the power supply section, and the cooling medium passage are formed using a metal additive fabrication method.
    Type: Application
    Filed: September 5, 2018
    Publication date: January 3, 2019
    Applicant: Koyo Thermo Systems Co., Ltd.
    Inventors: Ryosuke YAMAMOTO, Ayaka NAKATA, Norihide FUJIYAMA
  • Publication number: 20180333900
    Abstract: A fuel tank producing apparatus that allows the thickness of a resin on the surface of a tank container to be uniform and that is capable of improving the curing quality of the tank container. The fuel tank producing apparatus includes a conveyor for conveying the tank container, a plurality of heating chambers for heating the tank container during the conveyance, a cooling furnace for cooling the tank container at a position downstream of the plurality of heating chambers in the conveying direction, a gas supplier for supplying gas to the plurality of heating chambers, a plurality of nozzles for blowing the gas supplied from the gas supplier onto the surface of the tank container in the plurality of heating chambers, and a plurality of plug heaters for heating the gas between the gas supplier and the plurality of nozzles.
    Type: Application
    Filed: May 2, 2018
    Publication date: November 22, 2018
    Applicants: TOYOTA JIDOSHA KABUSHIKI KAISHA, Koyo Thermo Systems Co., Ltd.
    Inventors: Ken HATTA, Yasuhiro SASAKI
  • Publication number: 20180318961
    Abstract: An induction heating coil includes a coil section configured to heat a treatment target by induction, a power supply section configured to supply power to the coil section, and a cooling medium passage that is arranged in the power supply section and the coil section, and is configured to supply a cooling medium to the coil section. The coil section, the power supply section, and the cooling medium passage are formed using a metal additive fabrication method.
    Type: Application
    Filed: July 12, 2018
    Publication date: November 8, 2018
    Applicant: Koyo Thermo Systems Co., Ltd.
    Inventors: Ryosuke YAMAMOTO, Ayaka NAKATA, Norihide FUJIYAMA
  • Publication number: 20180281240
    Abstract: Provided is a fuel tank producing apparatus capable of uniformly heating a tank container in a short period of time. The fuel tank producing apparatus includes a heat curing furnace for heating the tank container and a hot air generator for generating hot air. The heat curing furnace is internally provided with a nozzle for blowing the hot air onto the surface of the tank container, and externally provided with a rotating portion for rotating the tank container about the central axis thereof. The nozzle is located at a position displaced to the left relative to the vertical direction to the central axis of the tank container as viewed from the direction of the central axis of the tank container. The rotating portion is configured to rotate the tank container in the reverse direction of a direction in which the hot air is blown from the nozzle.
    Type: Application
    Filed: March 5, 2018
    Publication date: October 4, 2018
    Applicants: TOYOTA JIDOSHA KABUSHIKI KAISHA, KOYO THERMO SYSTEMS CO., LTD.
    Inventors: Ken HATTA, Yasuhiro SASAKI
  • Publication number: 20180282831
    Abstract: Provided is a heat treatment apparatus capable of being configured to be more compact. A heat treatment apparatus 1 includes a coolant passage defining body 42 to define a coolant passage 48 to supply a coolant to a workpiece 100. The coolant passage defining body 42 includes an upper member 50 and a lower member 40 as a plurality of coolant passage defining members, and is configured so that, by displacing these members 49 and 50 so as to approach each other along an up-down direction Z1 crossing a conveyance direction, the coolant passage 48 is defined in a state housing the workpiece 100. In addition, the coolant passage defining body is configured so that, by displacing the members 49 and 50 described above so as to separate from each other along the up-down direction Z1, the workpiece 100 is allowed to be let into and out of the coolant passage 48 along the conveyance direction A1.
    Type: Application
    Filed: June 13, 2016
    Publication date: October 4, 2018
    Applicant: Koyo Thermo Systems Co., Ltd.
    Inventors: Ryosuke YAMAMOTO, Manabu SATO, Ayaka NAKATA
  • Publication number: 20180252364
    Abstract: Provided is a fluid supply device capable of reducing loads to be applied to pipings while increasing tolerable rotation amounts of respective nozzles around a predetermined rotation axis. A fluid supply device 5 includes first pipings 31A to 31L connected to nozzles 11A to 11C and 12F to 12J, a rotary support part 10 supporting the nozzles 11A to 11C and 12F to 12J and the first pipings 31A to 31L, second flexible pipings 33A to 33L, and a linear guide 15. One end portions 33a of the second flexible pipings 33A to 33L are configured to rotate around a rotation axis L1 in conjunction with the respective first pipings 31A to 31L. A movable guide portion 51 of the linear guide 15 is configured to be linearly displaceable along with deforming movements of the respective second flexible pipings 33A to 33L caused by rotations of the respective first pipings 31A to 31L.
    Type: Application
    Filed: May 2, 2016
    Publication date: September 6, 2018
    Applicant: Koyo Thermo Systems Co., Ltd.
    Inventors: Akihito YAMAMOTO, Yasuhiro SASAKI
  • Publication number: 20180073781
    Abstract: In a conveying device, a belt conveyer is equipped with a conveying portion that conveys an object from an upstream region to a downstream region. A heat source heats the conveyed object. A cooling portion is located downstream of a terminal end of the belt conveyor and cools the object. A first thermoacoustic cooling device cools the cooling portion. A first prime mover generates acoustic waves from heat transmitted from the first heat source. A first receiver generates, from the acoustic waves, cooling heat corresponding to a cooling temperature that is lower than a temperature of the heat source.
    Type: Application
    Filed: September 15, 2017
    Publication date: March 15, 2018
    Applicants: JTEKT CORPORATION, Koyo Thermo Systems Co., Ltd.
    Inventors: Toshiyuki SAITO, Ryouichi TAKAHATA, Tomoyuki TAKEI, Masashi HATTORI
  • Publication number: 20180050509
    Abstract: Provided is a tank cooling device that is capable of cooling a tank more quickly. A tank cooling device 4 has a nozzle 40. The nozzle 40 is comprised to supply cooling gas for cooling a tank 100 to an outer surface of the tank 100, with the cooling gas assisted by compressed gas in the nozzle 40. The tank 100 has a tank main body 101 made by using synthetic resin and an end member 102 made by using metal. The nozzle 40 supplies a gas flow to each of the tank main body 101 and the end member 102.
    Type: Application
    Filed: October 26, 2015
    Publication date: February 22, 2018
    Applicant: Koyo Thermo Systems Co., Ltd.
    Inventors: Akihito YAMAMOTO, Yasuhiro SASAKI, Iwao MORIMOTO
  • Publication number: 20160313064
    Abstract: A shaft of a stirring fan for a heat treatment apparatus includes a blade fixing portion for fixing a plurality of blades. The blade fixing portion has a cylindrical portion extending in a shaft direction of the shaft. A hole inside the cylindrical portion is open to one end face of the shaft. The stirring fan has a discharge portion for discharging gas inside the cylindrical portion to the outside of the blade fixing portion. The discharge portion is open to the outside of the blade fixing portion, at a position away from the one end face of the shaft.
    Type: Application
    Filed: April 22, 2016
    Publication date: October 27, 2016
    Applicant: Koyo Thermo Systems Co., Ltd.
    Inventors: Hiromi KAKAZU, Norihide FUJIYAMA, Masanori OKUMURA, Takeshi UEDA
  • Publication number: 20160258034
    Abstract: A heat-treatment apparatus includes a casing, a loader which loads a workpiece to an inner part of the casing in order to apply a heat-treatment to the workpiece, and a canopy surface provided in the casing to cover the workpiece. The canopy surface includes a slope way with a sectional configuration where the canopy surface is cut on a plane vertical to a conveying direction of the workpiece inside the casing. The slope way includes a highest point and a downward inclined surface extending from the highest point to an outside of a zone between a perpendicular line extending from a left end of the workpiece and a perpendicular line extending from a right end of the workpiece.
    Type: Application
    Filed: February 29, 2016
    Publication date: September 8, 2016
    Applicants: MITSUI HIGH-TEC , INC., KOYO THERMO SYSTEMS CO., LTD.
    Inventors: Takeaki KOZONO, Yusuke HASUO, Showa TACHISATO, Shin MATSUDA
  • Publication number: 20150327335
    Abstract: An induction heating coil includes a coil section configured to heat a treatment target by induction, a power supply section configured to supply power to the coil section, and a cooling medium passage that is arranged in the power supply section and the coil section, and is configured to supply a cooling medium to the coil section. The coil section, the power supply section, and the cooling medium passage are formed using a metal additive fabrication method.
    Type: Application
    Filed: May 1, 2015
    Publication date: November 12, 2015
    Applicant: Koyo Thermo Systems Co., Ltd.
    Inventors: Ryosuke YAMAMOTO, Ayaka NAKATA, Norihide FUJIYAMA
  • Patent number: 8317939
    Abstract: In a first step of a method of gas carburizing, a steel treatment object is heated in a carburizing atmosphere comprising a carburizing gas until the surface carbon concentration of the treatment object reaches the final target value that is not higher than the solid solubility limit at a carburizing temperature that is not higher than the peritectic point, at which steel transforms from ? iron and liquid phase to ? iron, and is not less than the eutectic point, at which steel transforms from liquid phase to ? iron and cementite. In a second step the gas carburizing is advanced after the first step so that the carburizing depth of the treatment object increases while the surface carbon concentration of the treatment object is kept at the final target value by reducing the carbon potential of the carburizing gas with the lapse of time.
    Type: Grant
    Filed: May 4, 2004
    Date of Patent: November 27, 2012
    Assignee: Koyo Thermo Systems Co., Ltd.
    Inventor: Showa Tachisato
  • Patent number: 8007564
    Abstract: A manufacture method of briquette for use as metal stock is provided which increases the efficiency of drying porous masses so as to shorten a drying time, and which provides a simplified constitution for reducing an installation area of a system and for reducing the running cost and initial cost of the system. The porous masses are formed by compression molding a recyclable material containing metallic powder. The compression molded porous masses are fed into a tubular member, into which hot air is blown for drying the porous masses.
    Type: Grant
    Filed: September 28, 2005
    Date of Patent: August 30, 2011
    Assignees: Jtekt Corporation, Koyo Thermo Systems Co., Ltd.
    Inventors: Mitsuma Matsuda, Toshihide Nakamura
  • Patent number: 7842230
    Abstract: A continuous carburizing furnace includes a furnace having a carburizing zone for performing a carburizing process on a workpiece while the workpiece is conveyed; and a plurality of regions disposed successively in a direction of conveyance upstream from the carburizing zone, the carburizing zone being provided with an intermediate door being opened and closed between the carburizing zone and the upstream side therefrom. Also included is at least a single lift mechanism for lowering the workpiece in a region other than a region of the most upstream side among the plurality of regions; and a plurality of pushers for pushing the workpiece at each of the plurality of regions to regions downstream therefrom or to the carburizing zone, the plurality of pushers being disposed so as to push the workpiece at successively lowered levels of height one after another in the direction of conveyance.
    Type: Grant
    Filed: October 10, 2007
    Date of Patent: November 30, 2010
    Assignee: Koyo Thermo Systems Co., Ltd.
    Inventors: Yasunori Tanaka, Masanori Minamiguchi
  • Patent number: 7833471
    Abstract: A carburizing apparatus that can reduce cost and shorten the carburizing time is provided. A single coil for raising temperature, a plurality of coils for soaking, and a conveying mechanism that conveys a treatment object from a position of induction heating with the coil for raising temperature to positions of induction heating with the coils for soaking are provided inside a container for carburization treatment. The rated capacity of a power source for raising temperature that is connected to the coil for raising temperature is higher than the rated capacity of a power source for soaking connected to the coil for soaking.
    Type: Grant
    Filed: August 23, 2004
    Date of Patent: November 16, 2010
    Assignee: Koyo Thermo Systems Co., Ltd.
    Inventors: Showa Tachisato, Ryosuke Yamamoto
  • Patent number: 7811510
    Abstract: A furnace includes a carburizing zone in which carburizing processing is performed upon workpieces loaded upon trays during the conveyance, and a plurality of regions which are arranged at the upstream side of the carburizing zone. Along with a tray upon which workpieces are loaded being mounted upon each one of the plurality of pallets, these pallets are movable along a linear conveyance direction, with the number of pallets being the same as the number of regions. The pusher device pushes the trays along the direction of conveyance. And the pusher-puller device, along with pushing the plurality of pallets all together forward along the direction of conveyance, also pulls one of the plurality of pallets backward into each of the plurality of regions.
    Type: Grant
    Filed: October 10, 2007
    Date of Patent: October 12, 2010
    Assignee: Koyo Thermo Systems Co., Ltd.
    Inventor: Satoru Ura
  • Patent number: 7416614
    Abstract: A method of gas carburizing is carried out at a carburizing temperature which is not higher than a peritectic point temperature at which ? iron and liquid phase are transformed into ? iron and not less than a eutectic point temperature at which liquid phase is transformed into ? iron and cementite. The method comprises the step of predetermining the limiting carburizing conditions at which the surface layer of a sample of a steel treatment object present in a carburizing atmosphere is austenitized without melting and the step of gas carburizing the treatment object under carburizing conditions which are set so as not to contradict the limiting carburizing conditions, at a carburizing temperature which is not higher than the peritectic point temperature and not less than the eutectic point temperature. The limiting carburizing conditions comprise an upper limit value of a partial pressure of carburizing gas at which the surface layer of the sample is austenitized without melting.
    Type: Grant
    Filed: April 28, 2003
    Date of Patent: August 26, 2008
    Assignee: Koyo Thermo Systems Co., Ltd.
    Inventor: Showa Tachisato
  • Patent number: 7357843
    Abstract: The present invention provides a vacuum heat treating method, such as carburization, carbonitridation, high temperature carburization, high concentration carburization and the like, performed while supplying a mixed gas of ethylene gas and hydrogen gas under reduced pressures. The method includes: detecting a quantity of ethylene gas and that of hydrogen gas in a vacuum heat treating furnace (1); calculating an equivalent carbon concentration of atmosphere on the basis of the detected quantity of ethylene gas and that of hydrogen gas; and comparing the calculated value with a targeted value which is set on the basis of a material specification and required heat treatment performance of an object to be treated (a workpiece), to control quantities of ethylene gas and hydrogen gas supplied into the vacuum heat treating furnace (1) on the basis of a difference between the calculated value and the targeted value. A heat treatment quality required for the workpiece can be obtained with accuracy and reproducibility.
    Type: Grant
    Filed: November 30, 2001
    Date of Patent: April 15, 2008
    Assignee: Koyo Thermo Systems Co., Ltd.
    Inventors: Kazuyoshi Yamaguchi, Yasunori Tanaka
  • Publication number: 20070295428
    Abstract: A carburizing apparatus that can reduce cost and shorten the carburizing time is provided. A single coil for raising temperature, a plurality of coils for soaking, and a conveying mechanism that conveys a treatment object from a position of induction heating with the coil for raising temperature to positions of induction heating with the coils for soaking are provided inside a container for carburization treatment. The rated capacity of a power source for raising temperature that is connected to the coil for raising temperature is higher than the rated capacity of a power source for soaking connected to the coil for soaking.
    Type: Application
    Filed: August 23, 2004
    Publication date: December 27, 2007
    Applicant: Koyo Thermo Systems Co., Ltd.
    Inventors: Showa Tachisato, Ryosuke Yamamoto