Abstract: An injection nozzle for mixing heads of reaction molding machines is disclosed which comprises a housing in which a adjustment assembly is provided for slidably moving between two adjustable stops, wherein the adjustment assembly is configured as a control sleeve which includes a pressure chamber with a movable control piston disposed therein and the pressure chamber can be impinged upon by a pressure medium, for example hydraulic fluid and wherein a first stop is provided for the control sleeve and a second stop is provided for the control plunger thereby permitting an adjustment of two operating points that are exactly reproducible, so as to prevent disturbances during operation of the molding process.

Abstract: A rotary device for a horizontal injection molding machine includes a base plate and a rotary table supported on the base plate for rotation about a vertical rotation axis upon operation of a drive. The drive includes a pivot pin extending downwards from the rotary table and projecting through the base plate.

Abstract: An injection molding compounder includes an extruder with an extruder housing and at least one extruder screw rotatably arranged in the housing, for production of melt, and an injection device is fluidly connectable to the outlet of the extruder. An accumulator for temporarily storing melt is connected to the extruder housing in conveying direction of the extruder at a location upstream of the outlet in an area of the extruder screw so that melt produced in the extruder can be stored in the accumulator.

Abstract: A rotary device (4) for a horizontal injection molding machine for rotating mold portions or molded articles, disposed between the mold mounting plates, about a vertical axis. The invention is further characterized in that the rotary device (40) is supported completely separated from the tie bars (5-8) exclusively on the machine bed (2). The rotary device (4) includes hereby a base plate 914) supported on the machine bed, a rotary table (13) supported on the base plate for rotation about a vertical axis, as well as drive means for turning the rotary table. The base plate (14) has a substantially H-shaped configuration, with the lateral legs (15-18) of the H resting on the machine bed (2). Turning is realized by gear (44) driven by an electric motor or hydraulic motor (49) and meshing in a ring gear (43) on the rotary table (13). The rotary table (13) is mounted on a pivot pin (19) which extends through the base plate (14) and is rotatably supported in addition by a stator (2) arranged below the base plate.

Abstract: A rotary device for a horizontal injection molding machine is configured in the form of a module frame which includes a base plate and a turntable rotatably mounted on the base plate. Drives are provided to move the base plate in longitudinal direction and to rotate the turntable. A fixed mold mounting plate of the injection molding machine can be mounted on a mounting structure of the module frame, whereas a moveable mold mounting plate is received in guides along the sides of the module frame.

Abstract: A plastics processing machine for producing fiber-containing thermoplastics includes an extruder, and a scale assembly having a weighing plate for determining an amount of fiber to be supplied to the extruder. A fiber feeding device supplies fibers from a take-off unit into the extruder and includes a first fiber guide unit, which is securely fixed to the weighing plate, for removing the fibers from the take-off unit, and a second fiber guide unit which is decoupled from the weighing plate and so constructed as to route the fibers between the first and second guide units in a substantially perpendicular relationship to a gravitational force.

Abstract: Screw elements for twin-screw extruders are mounted on shafts which rotate in a same direction, with the screw elements having closely intermeshing outer contour for enabling a gentle incorporation of the fibers, in particular natural fibers in plastic melts and maintaining a longest possible fiber length. In the area of the surface of the screw elements, a plurality of surface structure elements are disposed which do not project beyond the outer contour of the screw element.

Abstract: A device for removing an injection-molded substrate with attached sprue from an injection mold having half-molds, in particular a substrate for optical data carriers, includes a lever that can swing in and out of a position between the half-molds of the injection mold and is constructed to include a substrate retaining mechanism with a substrate retaining member with a recess or an opening sized to hold the substrate and configured to receive the sprue with a pass fit. The substrate retaining member secures the substrate in place as the lever swings in and out of the open half-molds. An injection molding machine using the device is also described. The substrate can be quickly demolded and the sprue removed in a single operation without producing dust in the mold.

Abstract: A protective device for an injection unit of an injection molding machine includes a protective plate which is disposed at an outlet port of a channel of an injection nozzle. The protective plate is moveable between a shielding position, in which the outlet port is covered, and an opening position, in which the outlet port is cleared. Moving the protective plate between the shielding and opening positions is a mechanical switching mechanism which is disposed outside the channel and applies an adjusting force which acts between the protective plate and a molding tool, when the injection unit docks on the molding tool.

Abstract: In a method for producing flat molded plastic parts, for example panes, a mold is first filled completely with plastic material and additional plastic material is subsequently added, in such a way that the mold distends in a defined manner in opposition to the clamping force. The distension compensates for material shrinkage during a subsequent cooling operation, thus preventing sink marks and permitting the production of, for example, panes of high optical quality.

Abstract: A hybrid injection unit for an injection molding machine includes a plasticizing screw having a shaft and constructed for rotation and axial displacement. Operatively connected to the shaft is a first electric motor for rotating the plasticizing screw, and a second electric motor for axial displacement of the plasticizing screw. A cost-efficient construction of the second electric motor and reduced stress of the linkage between this electric motor and the shaft is realized by providing at least one piston and cylinder unit in fluid communication with a pressure source for support of the second electric motor in injection direction, and a traverse acted upon by one end of the piston and cylinder unit and rotatably supporting the shaft of the plasticizing shaft. The traverse acts upon the shaft between a force introduction point of the second electric motor into the shaft, on one hand, and the plasticizing screw, on the other hand.

Abstract: A gas charging unit for adding gas to a liquid polyurethane component, in particular a filler-laden polyurethane component of a polyurethane injection molding unit, includes a mixing vessel having an inlet opening and receiving a liquid polyurethane component via the inlet opening. Arranged in the mixing vessel in alignment with the inlet opening and axially adjustable in relation to the inlet opening is at least one movable mixing element to mix the polyurethane component fed into the mixing vessel with gas injected into the polyurethane component via a nozzle.

Abstract: Apparatus for removing and/or placing a workpiece from or into an injection mold of an injection molding machine includes a fixed platen and a moving platen which have attached thereon respective half-molds. A toothed rack is firmly connected to the fixed platen and engages with a drive pinion of a globoid cam gear which is disposed on the moving platen or attached half-mold and has an output shaft for attachment of a gripper arm. To prevent the gripper arm from moving into an undesired position, when the injection mold is opened beyond a predefined distance, the toothed rack and the fixed platen are connected through the intervention of a detachable coupling, whereby a release mechanism is provided to disengage the coupling when a distance between the fixed and moving platens exceeds a predetermined value.

Abstract: A mold closing device of an injection molding machine for producing plastic parts made of two or more plastic components includes a central mold carrier element which is arranged between two outer mold mounting plates and has two or four opposing mold mounting areas arranged in pairs for affixing two or four mold halves and which is fitted with a turning device supported in a supporting frame. Each of the mold halves of the mold carrier element can be closed against the mold halves of the outer mold mounting plates by a drive mechanism and a mold pressure unit. The outer mold mounting plates are interconnected by columns which extend through the supporting frame for the central mold carrier element. The supporting frame is fixedly connected to the machine frame while the outer mold mounting plate is displaceably supported on the machine frame.

Abstract: A screw for a plastics processing machine includes a screw body made of a base material, which is no longer useful as a consequence of wear. A single-ply or multi-ply a buffer layer made of magnetically conductive metallic material is applied onto the crest of the screw body by means of a thermal spraying process, and a wear-reducing coating made of molybdenum or a molybdenum-containing alloy and applied onto the buffer layer by means of a thermal spraying process This provides a simple way of ensuring that the regenerated screw has a long service life and is resistant to heavy loads.

Abstract: In a method of safeguarding an injection molding machine against execution of a faulty operation, a movement state of a moveable component, e.g. a moveable mold mounting plate of an injection molding machine, is monitored as a drive for the component is activated. Upon detection of no movement or only a minimal movement of the component, the drive is deactivated by a controller.

Abstract: A plastics injection molding machine includes a heatable plasticizing cylinder having an inlet side for incoming plastic material and a machine drive, and an injection mold receiving the plastic material from the plasticizing cylinder for making an injection molded article. Acting between the machine drive and the inlet side of the plasticizing cylinder is a heat transport system for preheating the incoming plastic material with waste heat generated by the machine drive to thereby realize a recovery of energy.

Abstract: A rotary device for a horizontal injection molding machine is disposed between a movable mold mounting plate and a fixed mold mounting plate of the injection molding machine and includes a base plate and a turntable, which is supported on the base plate for rotation about a vertical rotation axis and supports a swivel plate for interaction with the moveable and fixed mold mounting plates. The rotary device further includes an eccentric structure for displacement of the turnable in horizontal direction to thereby enable a precise position of the swivel plate between the moveable and fixed mold mounting plates.

Abstract: The invention relates to a single screw extruder comprising a barrier screw and a barrel in which the barrier screw is held in a manner that permits to rotate and comprising at least one feed zone longitudinal section and at least one melting zone longitudinal section (23). The extruder (10) is characterized in that the barrel (11), on the inner wall (50) thereof in the area of the melting zone longitudinal section (23), has at least one groove (52) which runs in a longitudinal direction. The invention also relates to a method for extruding plastic material using a single screw extruder (10) comprising a barrier screw (40) which is held inside a cylinder (11) in a manner that permits it to rotate, whereby the extruder (10) comprises a feed zone (21, 22) and a melting zone (23), and the barrier screw (40) has at least one solid matter channel (49) and a melting channel (48).

Abstract: A backflow prevention device for an injection molding machine includes a screw tip having a tip end, a central body member connected to the tip end, a thrust ring at a rear end of the body member, and a mounting end for attachment to a plasticizing screw. A locking ring is arranged at a distance to the body member to define an annular gap and is axially movable between an open position, in which a first sealing surface rests against a shoulder of the tip end, allowing passage of material, and a closed position, in which a second sealing surface rests against a shoulder of the thrust ring, prohibiting entry of material. Disposed in the annular gap coaxial to the locking ring is at least one mixing element in the form of a circular ring which has circumferential bores in spaced-apart disposition for axial material transport.