Abstract: The invention relates to a piston for an internal combustion engine, having a piston lower part, an upper part, an internal cooling channel having at least one coolant inlet opening and at least one outlet opening defined by a rim hole. The rim hole having a screw thread into which at least one tubular element is inserted and selectively positioned relative to the cooling channel for regulating the coolant level in a cooling channel.

Abstract: A method for producing a piston for an internal combustion engine, which piston has at least one cooling channel and is produced from at least one upper part and one lower part. The cooling channel of the piston is formed of the upper part and the lower part where the upper part and the lower part of the piston are each produced by means of a forging process At least one rib-like element, in particular, at least one rib, is additionally forged during the forging of the upper part in an area of the cooling channel and/or at least one rib-like element, in particular, at least one rib, is additionally forged during the forging of the lower part in an area of the cooling channel. Two alternative production methods and to a piston for an internal combustion engine are disclosed.

Abstract: A piston of an internal combustion engine, includes a piston upper part and a piston lower part which are supported via corresponding joining webs, in each case forming a joining zone connected in a material-to-material manner by means of a multi-orbital rotary friction weld. The joining webs and which are in each case directly connected have a wall thickness S1, S2 which is identical as far as possible. The piston encloses a combustion-chamber recess and at least one cooling duct which are made centrally or eccentrically in the piston. The combustion chamber recess and the cooling duct form a circular contour or a contour which deviates from a circular shape.

Abstract: A piston, especially a steel piston for an internal combustion engine, has a piston head which forms part of a combustion chamber. At least the piston head has an oxidation protective layer. A method for producing an oxidation protection layer is disclosed.

Abstract: A piston, such as a cooling channel piston, for an internal combustion engine, including at least one lower part and one upper part, a combustion chamber and at least one annular groove. The upper part or the lower part is fastened by means of at least one undercut on the lower part or on the upper part. The upper part includes at least one combustion chamber and at least one annular groove. A method for producing such a piston is disclosed.

Abstract: A piston for internal combustion engines has a skirt coating consisting of a wear resistant inner layer consisting of a polymer matrix having ceramic particles, aramide fibers and/or carbon fibers dispersed therein and an outer layer consisting of a polymer matrix having solid lubricants dispersed therein and an outer layer consisting of a polymer matrix having solid lubricants dispersed therein.

Abstract: A piston of an internal combustion engine includes a top part produced from steel and a bottom part, which are integrally bonded in the region of a contact geometry via joining webs by a friction weld to form a structural unit. At least one cooling duct permeated by a coolant is integrated in the piston, wherein a lubricating oil of the internal combustion engine passes as the coolant into an inlet opening via a free jet of an injection nozzle, flows through the cooling duct and leaves the cooling duct via an outlet opening. For the introduction of the coolant into the cooling duct, the inlet opening is assigned a flow pipe which is inserted in the bottom part and protrudes from a cooling duct base, the opening of the flow pipe being arranged above the weld beads of the friction weld.

Abstract: A method for processing a constructed, liquid-cooled piston of an internal combustion engine, the piston including an upper piston part and a lower piston part, which are supported by a joining plane and are connected to each other in a bonded manner. An electrochemical method, such as electrochemical machining, is used to produce a passage opening or a hole in the piston. By means of the method, material is selectively removed after the completion of the upper part piston, the lower piston part, or the piston after the two piston parts have been joined. The electrochemical machining allows an arbitrarily geometrically designed topography having at least one passage opening, a hollow, or an oil pocket in cooling areas or non-cooling areas to be created on the piston.

Abstract: A piston of an internal combustion engine, includes a piston upper part and a piston lower part which are supported via corresponding joining webs, in each case forming a joining zone connected in a material-to-material manner by means of a multi-orbital rotary friction weld. The joining webs and which are in each case directly connected have a wall thickness S1, S2 which is identical as far as possible. The piston encloses a combustion-chamber recess and at least one cooling duct which are made centrally or eccentrically in the piston. The combustion chamber recess and the cooling duct form a circular contour or a contour which deviates from a circular shape.

Abstract: The arrangement relates to a method for producing a cooling duct piston for an internal combustion engine, having the steps of producing a top piston part by introducing a combustion bowl, a cooling space of a part of a cooling duct and overflow ducts, producing a bottom piston part by introducing a part of a cooling duct, and joining the piston parts, wherein at least one transfer duct is created by bores. A cooling duct piston produced by the method is disclosed.

Abstract: A method for producing a piston with a cooling duct for an internal combustion engine, wherein a piston blank is provided with a collar protruding beyond the outer diameter of the later formed piston, and is formed on the piston blank by forging, spin-bending or the like. To form the cooling duct, a radially peripheral recess is introduced into the piston blank by forging, spin-bending or the like. In a further method step, a forming operation is performed on the collar, which together with the peripheral recess forms the cooling duct.

Abstract: A liquid cooled piston of an internal combustion engine includes a piston lower part and piston upper part which has a combustion chamber recess. These piston components are supported via joining lands which are spaced apart radially and together form a dividing plane, and are joined together with a material-to-material fit. In order to receive piston rings, the piston upper part has a ring area and includes an annular cooling channel which extends into the piston lower part and is connected to an inner cooling space via connecting channels. The cooling channel is adjoined by recesses which are oriented in the direction of a piston head, are configured as a blind hole and widen conically starting from the cooling channel as far as a recess bottom. The recess bottom can be of a pronounced undulating enlarged surface or a finely undulating configuration.

Abstract: In order to machine at least one workpiece on a lathe, where the workpiece rotates in the lathe and the at least one region to be machined of the workpiece is machined with the aid of at least one tool of the lathe, where the tool is moved at least parallel to the rotation axis of the workpiece, where the tool is moved parallel to the rotation axis of the workpiece such that the machined region of the workpiece is formed in a rotationally asymmetrical manner with respect to the rotation axis of the workpiece after machining. Furthermore, the invention disclosure relates to a cooling duct to a piston wall, and to a combustion-chamber hollow of a piston and also to a lathe.

Abstract: The invention relates to a piston (1) of an internal combustion engine, which piston (1) has a piston head (2) with a ring field (3) and a skirt part which is arranged on the piston head (2), wherein the skirt part has at least two load-bearing skirt-wall sections (4a, 4b), and the load-bearing skirt-wall sections (4a, 4b) are connected to one another via at least two obliquely positioned box walls (5) which are set back with respect to the piston external diameter. In each case one pin boss (9) for receiving a piston pin is arranged in the box wall (5) and one skirt-wall section (4a) forms the pressure side and the other skirt-wall section (4b) forms the counter-pressure side. According to the invention that the inner surface of the pin boss (9), in relation to the piston centre, runs flushly with respect to the surface of the associated box wall (5), and the box wall (5) has a concave profile in the transverse extent with respect to the direction of the pin boss (9).

Abstract: A cooling channel piston has a radially circumferential cooling channel located behind a ring field. The cooling channel piston is forged from a steel material and the cooling channel is worked in by machining between an upper part below the ring field and a lower part above the piston bosses and the piston skirts. The cooling channel extends behind the ring field in the direction of an upper face of the upper part, it being provided that the cooling channel piston has above its piston bosses and piston skirts an outwardly oriented support region. A closing element, which closes the cooling channel after the production thereof, is fastened between the lower edge of the ring field and the support region.

Abstract: A cylinder of an internal combustion engine, in which cylinder liner an oscillating piston is guided on a running surface wherein the cylinder line is fixed vertically by means of a collar between a cylinder housing and a cylinder head. The wet cylinder includes an outer side which deviates from a circular shape and/or a rotationally asymmetrical outer contour of the collar. The cylinder liner is fitted in a positionally oriented manner in a corresponding receptable of the cylinder housing.

Abstract: A method for producing a piston for an internal combustion engine, which piston has at least one cooling channel and is produced from at least one upper part and one lower part. The cooling channel of the piston is formed of the upper part and the lower part where the upper part and the lower part of the piston are each produced by means of a forging process At least one rib-like element, in particular, at least one rib, is additionally forged during the forging of the upper part an area of the cooling channel and/or at least one rib-like element, in particular, at least one rib, is additionally forged during the forging of the lower part in an area of the cooling channel. Two alternative production methods and to a piston for an internal combustion engine are disclosed.

Abstract: A method for producing a cooling-duct piston for an internal combustion engine, composed of a piston upper part and a piston lower part, wherein the piston upper part is detachably connected to a piston lower part and a cooling duct is formed in the region between the piston upper part and the piston lower part which is charged with coolant via at least one inlet opening during the operation of the cooling duct piston and out of which coolant flows again via at least one outlet opening. In a first step, the piston upper part is detached and separated from the piston lower part, and subsequently a ring, which has at least on discharge opening, is fastened to the inlet opening and finally the piston upper part and the piston lower part reconnected. The cooling duct can be charged with coolant via the inlet opening. A cooling duct piston for an internal combustion engine is also disclosed.

Abstract: A method for producing a piston of an internal combustion engine, designed as a one-piece cooling channel piston. The piston includes an upper part and a lower part supported by corresponding circumferential joining bosses together forming a joining zone. In order to produce a bonded joint of the upper part and the lower part, the joining bosses are connected by means of multiorbital friction welding in the region of a rotationally symmetrical or rotationally asymmetrical joining zone.

Abstract: A piston includes a piston head, a ring zone and a piston skirt having load-bearing skirt wall sections and rear connecting walls which interconnect the skirt wall sections and piston-pin bosses which run on a boss axis that is set back from a piston axis and penetrate the connecting walls. The peripheral lower edge of the connecting walls is convex in relation to an axis and the upper edge of said connecting walls, preferably below the ring zone, is concave in relation to an axis perpendicular to a piston-pin axis. The piston is equipped with a reinforced section in the vicinity of the piston head running radially behind the ring zone.