Abstract: A process control system for a facility that has a station arrangement including at least one at least partially automated working station and a vehicle arrangement including at least one at least partially automated transport vehicle for transporting material to be conveyed to, in and/or from the station arrangement. The process control system includes a process means for planning, implementing and/or observing, particularly monitoring processes of the station arrangement, a fleet means for planning, implementing and/or observing, particularly monitoring movements of the vehicle arrangement, and a working means arrangement with at least one working means for controlling and/or monitoring at least one working station of the station arrangement. The process and fleet means and/or the process means and the working means arrangement and/or the fleet means and the working means arrangement are configured to communicate with each other.

Abstract: An automatic manufacturing station (3) and a manufacturing process for workpieces (2), in particular for vehicle body parts, has a manufacturing area (4) with a plurality of program-controlled manufacturing robots (9). The workpieces (2) are externally fed to the manufacturing station (3) on production load carriers (8). The manufacturing station (3) also has a plurality of work stations (10, 11, 12, 13). A station-bound transport device (15) transports the production load carriers (8) within the manufacturing station (3).

Abstract: A manufacturing station and a manufacturing process for workpieces, in particular car body parts. The manufacturing station includes a processing area having a working point and a processing apparatus. A security partition surrounds the processing area and has a secure access point for workpiece transport. The manufacturing station further includes an automatic loading apparatus with loading robots. The loading apparatus loads and unloads workpieces onto and off a conveyor and transports the workpieces into and out of the processing area. The automatic and multifunctional loading apparatus is arranged, together with a workpiece support, inside the security partition, wherein the workpiece support is arranged within the working area of the loading robots. A loading robot provides workpieces and carries out a setting-up procedure.

Abstract: The invention relates to a safety device (5) and a safety method for a production station (2) for vehicle body parts (4), and for a conveying means (18) moving into and out of the production station (2) for transporting the workpieces into and out of the production station (2). The production station (2) and the conveying means (18) each have their own controller (13, 21) and their own security circuit (22, 23), wherein the security device (5) connects the security circuits (22, 23) of the production station (2) and of the conveying means (18) located in the production station (2). The security device (5) influences and thereby changes a protection region (29) of a protection device (27) of an intrinsically secure conveying means (18) when moving in and out and within the production station (2).

Abstract: An automatic manufacturing device for vehicle body parts includes at least one program-controlled manufacturing means and a processing zone (configured to sequentially receive at least two different load accepting means. A detection device detects a type designation of one of the load accepting means, and a control device ascertains the type of the load accepting means on the basis of the detected type designation. The control device then and selects and executes a control program for the manufacturing means on the basis of the ascertained type.

Abstract: A method for controlling a human-robot collaboration (HRC) system wherein the HRC system includes at least one manipulator having an end effector. The method includes using the end effector in a first operating mode, wherein the end effector is operated with reduced power; monitoring whether a desired object is manipulated when the end effector is used in the first operating mode; and increasing the power used to operate the end effector in order to use the end effector in a second operating mode when the monitoring indicates that the desired object is being manipulated.

Abstract: A positioning and clamping system for a workpiece to be processed, which is disposed at a work station on a mobile load receiver. The positioning and clamping system includes a mobile and robot-guided gripper tool for the workpiece, in particular a geo-gripper tool, for clamping the workpiece in a defined position and orientation. A stationary, adjustable support device supports, stabilizes, and positions the gripper tool, in particular the geo-gripper tool, at the work station in a stationary manner, together with the gripped, in particular clamped, workpiece for processing.

Abstract: A manufacturing plant (1) includes a plurality of mutually uniform modular manufacturing stations (2) which are arranged in a station matrix (5) and are interlinked for conveying by a conveyor device (16) and a path network (17). The manufacturing stations (2) are modular and include a plurality of integrated manufacturing cells (7,8) and each has its own process area (9).

Abstract: A method for changing at least one energy store of a vehicle and an energy store changing apparatus. The method includes steps for ascertaining the vehicle type and the provision of vehicle data relating to the ascertained vehicle type. The vehicle data includes data about the arrangement of the energy store in the vehicle. The position of the vehicle is ascertained on the basis of at least one physical reference point, and at least one energy store of the vehicle is changed.

Abstract: A folding tool (2) and a method for bend folding a workpiece (5) in multiple steps. The folding tool (2) includes three or more driven folding elements (13, 17, 21) which are positioned above one another and are fed to a common folding point, at least one folding element (17, 21) performing a swiveling movement. The folding tool (2) is used for successively creating folds with fold angles of about 160° or more in a plurality of folding steps.

Abstract: An automatic manufacturing station (3) and a manufacturing process for workpieces (2), in particular for vehicle body parts, has a manufacturing area (4) with a plurality of program-controlled manufacturing robots (9). The workpieces (2) are externally fed to the manufacturing station (3) on production load carriers (8). The manufacturing station (3) also has a plurality of work stations (10, 11, 12, 13). A station-bound transport device (15) transports the production load carriers (8) within the manufacturing station (3).

Abstract: A joining tool (7), a joining device (2) equipped therewith and a joining method for joining stringers (9) to flexible workpieces (8) are provided. A plurality of industrial robots (3 to 6) are equipped with the joining tools (7) and handle and join the stringer (9) jointly. The joining tools (7) are heated and grip the stringer (9) via a gripper tool (25) on the upper face (30) of the structural unit, using a controlled suction gripper (26), a heated counter-holder (29), which is arranged next to the gripper tool, likewise acting upon the upper face (30) of the structural unit.

Abstract: A production plant for vehicle body components includes a production area with a plurality of automatic program-controlled production devices and a provision for workpieces. The production plant further includes a provision for various application-specific tools and a conveying device that flexibly connects the production devices to one another and to the external provisions.

Abstract: A manufacturing plant (1), for workpieces (29), includes a plurality of manufacturing stations (2 to 5) and a conveying system (9) for conveying the workpieces within the manufacturing plant (1) and between the manufacturing stations (2 to 5). Mobile automatic conveying devices (13, 14, 15) travel on a conveying path network (11) of a plurality of interlinked conveying paths (10) intersecting each other. The conveying paths (10) are connected to a plurality of manufacturing stations (2 to 5) arranged in a station matrix (8).

Abstract: An apparatus (14) and a method, for interchanging clamping frames (6-9) at an assembly station (2) for vehicle body parts, includes a storage device (15) for the clamping frames (6-9). The storage device (15) is provided with a plurality of controlled, rotatable frame magazines (16-19) and a frame conveyor (25) and an additional parallel frame transporter (31) which allow the clamping frames (6-9) to be conveyed in parallel between the frame magazines (16-19) and a workplace (10) in the assembly station (2). The clamping frames (6-9) are securely accommodated on the frame magazines (16-19).

Abstract: A human-robot collaboration (HRC) workstation includes a robot having a robot controller and a robot arm comprising a plurality of joints and links connecting the joints. The joints are automatically adjusted by the controller to move or hold in space a tool or workpiece held by the robot arm by adjusting the joints. The (HRC) workstation further comprises a mounting device having a stationary base frame and a fixing device configured to hold in place a workpiece or a tool such that the workpiece and/or tool held on the mounting device may be assembled and/or machined in interaction with the robot arm. The mounting device includes a mechanical adjusting device and a triggering device controlled by the robot controller and the adjusting device is configured to automatically adjust the fixing device relative to the base frame from an operating position to a safety position when the triggering device is activated.

Abstract: The invention relates t a safety device (5) and a safety method for a production station (2) for vehicle body parts (4), and for a conveying means (18) moving into and out of the production station (2) for transporting the workpieces into and out of the production station (2). The production station (2) and the conveying means (18) each have their own controller (13, 21) and their own security circuit (22, 23), wherein the security device (5) connects the security circuits (22, 23) of the production station (2) and of the conveying means (18) located in the production station (2). The security device (5) influences and thereby changes a protection region (29) of a protection device (27) of an intrinsically secure conveying means (18) when moving in and out and within the production station (2).

Abstract: A method for controlling a human-robot collaboration (HRC) system wherein the HRC system includes at least one manipulator having an end effector. The method includes using the end effector in a first operating mode, wherein the end effector is operated with reduced power; monitoring whether a desired object is manipulated when the end effector is used in the first operating mode; and increasing the power used to operate the end effector in order to use the end effector in a second operating mode when the monitoring indicates that the desired object is being manipulated.

Abstract: A flow production system, in particular an assembly and/or production line includes a conveyor for conveying a workpiece along a conveying direction of the flow production system. A platform for use in flow production includes a guiding device and a processing device, wherein the platform is designed to be moved into and out of the flow production substantially as a whole. A method for operating a flow production system or a platform includes guiding a workpiece along the platform with the guiding device and processing the workpiece with the processing device during guiding.

Abstract: A pressure welding device (1), especially a friction welding device, holds workpiece parts (2, 4) in clamping devices (6, 7) and axially moves the workpieces towards each other by means of a feed device (21). The pressure welding device (1) has a measuring device (8, 13), measuring in a contactless manner. The measuring device detects the surface condition and/or the concentricity and/or true running and/or the axial runout and/or radial runout in a front welding region (3, 5) of a workpiece part (2, 4).