Patents Assigned to Kyoraku Co. Ltd.
  • Patent number: 11590683
    Abstract: A molding-forming method, a molding mold, and a molding production apparatus with which efficient burrs removal is possible without requiring a large apparatus. A molding production method includes, in addition to a molding being formed inside a mold, burrs formed around the molding are separated from the molding. After formation of the molding, air is blown inside the mold on at least a portion of the burrs formed around the molding to cool the same, a projecting member is projected toward the cooled burrs, and the burrs are separated from the molding. After pressing the burrs toward the projecting member by the air blowing, the burr is pressed toward the mold surface facing the projecting member by projection of the projecting member to separate the burr from the molding.
    Type: Grant
    Filed: October 30, 2018
    Date of Patent: February 28, 2023
    Assignee: KYORAKU CO., LTD.
    Inventors: Kengo Shimada, Tadatoshi Tanji, Naoto Tani, Masaaki Onodera
  • Publication number: 20230040996
    Abstract: A foam the molded body with excellent flame retardancy. A foam molded body formed of a foam-molded resin composition containing a base resin and a flame retardant. An expansion ratio of the foam molded body is 1.1 to 9.0 times, the base resin contains polyolefin, and a blending amount of the flame retardant in the resin composition is 0.1 to 10% by mass.
    Type: Application
    Filed: December 21, 2020
    Publication date: February 9, 2023
    Applicant: KYORAKU CO., LTD.
    Inventors: Kengo SHIMADA, Yoshihiro YAMASAKI, Yoshinori ONO, Tadatoshi TANJI
  • Publication number: 20230001765
    Abstract: A duct structure having excellent sealing performance at a connection portion between a duct and a piping member. The duct structure includes a duct and a piping member. The duct includes an opening in a tubular portion, and the piping member includes a piping portion. The piping portion is inserted into the opening and connected to the duct, and a foam rubber sealing material is disposed in a compressed state between an outer peripheral surface of the piping portion and an edge of the opening.
    Type: Application
    Filed: January 8, 2021
    Publication date: January 5, 2023
    Applicants: KYORAKU CO., LTD., TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Ryosuke OKI, Tomoya TAGUCHI
  • Patent number: 11542055
    Abstract: A delaminatable container excellent in productivity is provided. According to an exemplary aspect, a delaminatable container, includes a container body having an outer shell and an inner bag, the inner bag delaminating from the outer shell and being shrunk with a decrease in contents, wherein the container body includes a bottom seal protrusion protruding from a bottom surface of a storage portion to store the contents, and the bottom seal protrusion is a sealing portion of, in blow molding using a cylindrical laminated parison provided with an outer layer constituting the outer shell and an inner layer constituting the inner bag, the laminated parison and is bent.
    Type: Grant
    Filed: February 1, 2021
    Date of Patent: January 3, 2023
    Assignee: KYORAKU CO., LTD.
    Inventor: Shinsuke Taruno
  • Patent number: 11524430
    Abstract: The present application provides a structure excellent in sound absorbing performance According to the present invention, provided is a structure comprising a foam molded body and a porous skin sheet, wherein the skin sheet is integrally molded with the foam molded body; the foam molded body and comprises a wide space therein; and Sw/Ft?0.5, where Ft represents the thickness of the foam molded body at a position in which the thickness of the wide space is maximum, and Sw represents the width of the wide space.
    Type: Grant
    Filed: November 28, 2018
    Date of Patent: December 13, 2022
    Assignee: KYORAKU CO., LTD.
    Inventors: Yuta Minamigawa, Yoshihiro Yamasaki, Yu Igarashi, Tadatoshi Tanji, Ryuichi Ishida
  • Publication number: 20220371257
    Abstract: A molding system capable of reducing molding defects including first and second parison forming devices; first and second molds configured to be opened and closed; and a control unit. The first parison forming device comprises a first extruder, a first accumulator, and a first injection head, the first parison forming device is configured to form a first parison by injecting a first molten resin from the first injection head after the first molten resin extruded from the first extruder is accumulated in the first accumulator, the second parison forming device comprises a second extruder, a second accumulator, and a second injection head, the second parison forming device is configured to form a second parison by injecting a second molten resin from the second injection head after the second molten resin extruded from the second extruder is accumulated in the second accumulator.
    Type: Application
    Filed: December 8, 2020
    Publication date: November 24, 2022
    Applicant: KYORAKU CO., LTD.
    Inventors: Yuki HARASAWA, Takeshi KATO, Tsutomu OUCHI, Tatsuya FUKUDA, Yosuke HAYASHI, Takafumi FUNATO, Seiji ONO
  • Publication number: 20220371231
    Abstract: The present invention provides a manufacturing method of a molded product by which the cutting accuracy of a burr provided on the peripheral surface of the molded body can be improved. According to the present invention, provided is a manufacturing method of a molded product, comprising a measurement step; a correction step; and a burr cutting step, wherein, in the measurement step, a position of at least one point on a peripheral surface of a molded body is measured while the molded body is in a positioned state, in the correction step, a master cutting line is corrected on the basis of a measurement result in the measurement step to determine a corrected cutting line, and in the burr cutting step, a burr provided on the peripheral surface of the molded body is cut according to the corrected cutting line.
    Type: Application
    Filed: October 26, 2020
    Publication date: November 24, 2022
    Applicant: KYORAKU CO., LTD.
    Inventors: Hisanao HATO, Tadatoshi TANJI, Shingo NAGASHIMA
  • Publication number: 20220332041
    Abstract: A granular material for a fused deposition three-dimensional printer that enables a flexible molded object to be manufactured with high precision. A granular material for a fused deposition three-dimensional printer is provided. The granular material is formed of a thermoplastic elastomer, and the thermoplastic elastomer has, at at least one of the measurement temperature of 120 to 270° C., a loss tangent tan ? of 0.40 or more and a loss modulus G? of 11000 Pa or less, which are measured with a rotary rheometer having a pair of parallel plates with a diameter of 20 mm and a measurement gap of 1.3 mm at a frequency of 1 Hz.
    Type: Application
    Filed: September 25, 2020
    Publication date: October 20, 2022
    Applicant: KYORAKU CO., LTD.
    Inventors: Ryohei YUASA, Takashi NOMURA
  • Patent number: 11447324
    Abstract: An object is to provide a microwave container configured to precisely discharge vapor from a vapor-discharging part to avoid any vapor discharge from the remaining portions, and the microwave container includes: a container main body having an opening in its upper portion; a flange part formed to extend outwardly from the opening of the container main body; and a heat-seal part in a rib shape formed over the entire periphery of an upper surface of the flange part and heat-sealed to a film-shaped lid member for sealing the opening, wherein the heat-seal part includes a first heat-seal part for discharging vapor generated in the container main body by breaking the heat seal with the lid member when the vapor reaches a predetermined pressure, and a second heat-seal part wider than the first heat-seal part.
    Type: Grant
    Filed: June 17, 2020
    Date of Patent: September 20, 2022
    Assignee: KYORAKU CO., LTD.
    Inventors: Shinji Ishikawa, Kumio Maruyama
  • Patent number: 11407480
    Abstract: The present invention has been made in view of the foregoing, and an object thereof is to provide a float assembly that is configured to be rotatable and that defines a rotation axis without constructing the expensive pillar. The present invention provides a float assembly configured to float on water, comprising: a shaft wire extending from substantially a center of the float assembly toward underwater and configured to maintain tension, wherein the float assembly is moored by the shaft wire and configured to be rotatable.
    Type: Grant
    Filed: January 23, 2019
    Date of Patent: August 9, 2022
    Assignee: KYORAKU CO., LTD.
    Inventors: Hirofumi Nagai, Yasunobu Ueda, Tsutomu Sakaguchi
  • Publication number: 20220212604
    Abstract: The present invention aims to provide a luggage room board that reliably produces a cushioning effect during opening and closing operations, whereby the impact is not applied during the opening and closing operations. The luggage room board 1 includes the luggage room board main body 2 made of resin and is configured to be opened and closed. For example, a tape-shaped cushioning material (non-woven fabric) is attached to the luggage room board main body 2 along two sides orthogonal to a rotation center line serving as the rotation center of the opening and closing operations. At one of ends 20a of a non-woven fabric 20, a concave portion 30 is provided on a surface of the luggage room board main body 2 to which the non-woven fabric is attached, and the end 20a of the non-woven fabric 20 is attached so as to enter the concave portion 30. The concave portion 30 is formed such that a depth gradually increases toward the end 20a of the non-woven fabric 20.
    Type: Application
    Filed: April 23, 2020
    Publication date: July 7, 2022
    Applicant: KYORAKU CO., LTD.
    Inventors: Kenji IWASAKI, Sho NAKAJIMA, Yoshitaka MATSUBARA, Yuki HARASAWA
  • Publication number: 20220205506
    Abstract: A shock absorber capable of suppressing load fluctuation after the start of plastic deformation. The shock absorber formed of a hollow molded body, including a load input surface; a fixed surface opposed to the load input surface; and a connection surface connecting the load input surface and the fixed surface. The connection surface includes at least one transverse groove rib, the at least one transverse groove rib includes at least two bending induction portions provided at positions where distances from the load input surface are different from each other, the at least two bending induction portions each being convex toward an outside of the shock absorber.
    Type: Application
    Filed: May 27, 2020
    Publication date: June 30, 2022
    Applicant: KYORAKU CO., LTD.
    Inventor: Takafumi FUNATO
  • Publication number: 20220168944
    Abstract: An object of the present invention is to provide a rotary molding machine that can be easily manufactured. The present invention provides a rotary molding machine comprising: first and second molds; a camshaft; and a cam track member, wherein the first and second molds and the camshaft are configured to rotate around a revolving axis, the cam track member has a cam track, the camshaft is configured to move along the cam track as the first and second molds and the camshaft rotates, the first and second molds are configured to open and close as the camshaft moves, and an angle between a first axial direction and a second axial direction is 45 degrees or less, the first axial direction is a longitudinal direction of the camshaft when the first and second molds are closed, the second axial direction is the longitudinal direction of the camshaft when the first and second molds are most opened.
    Type: Application
    Filed: January 28, 2020
    Publication date: June 2, 2022
    Applicant: KYORAKU CO., LTD.
    Inventor: Katsuyuki KAWATA
  • Patent number: 11338473
    Abstract: A filament can enable an arbitrary material to exhibit shape memory characteristics. A filament includes a linear core; and a covering layer covering the core; wherein: the core is formed with a shape memory material; and the covering layer is formed with a material different from the material of the core.
    Type: Grant
    Filed: November 2, 2018
    Date of Patent: May 24, 2022
    Assignee: KYORAKU CO., LTD.
    Inventors: Ryohei Yuasa, Takashi Nomura
  • Patent number: 11332627
    Abstract: Provided is a filament resin molded article capable of reliably maintaining a shape of a 3D model when a shape memory resin is three-dimensionally formed. With the filament resin molded article, it is possible to form 3D models of various shapes, and to improve a curing speed. The filament resin molded article contains a shape memory resin and an inorganic filler. The inorganic filler is, for example, a glass fiber or a carbon fiber. The filament resin molded article is used for a hot melt lamination type 3D printer. A deformed shape is fixed by deforming a 3D shaped object formed using the filament resin molded article containing the shape memory resin, at a temperature which is equal to or higher than a glass transition temperature (Tg) of the shape memory resin and lower than a melting temperature or a decomposition temperature, and cooling the 3D shaped object to the glass transition temperature or lower while maintaining its shape.
    Type: Grant
    Filed: January 30, 2018
    Date of Patent: May 17, 2022
    Assignee: KYORAKU CO., LTD.
    Inventors: Ryohei Yuasa, Takashi Nomura
  • Patent number: 11305849
    Abstract: Present invention provides a float capable of suppressing deformation of the synthetic resin body even if internal gas expands and contracts due to environmental temperature change. A float comprises a float body made of a synthetic resin molded in a hollow shape, a projecting portion projecting from the upper surface of the float body and having a vent hole, and a microporous membrane adhered to the outside of the vent hole.
    Type: Grant
    Filed: June 30, 2020
    Date of Patent: April 19, 2022
    Assignee: KYORAKU CO., LTD.
    Inventors: Takaya Niimi, Yoshinori Motohashi, Tsutomu Sakaguchi
  • Publication number: 20220105675
    Abstract: The present invention provides a granular material for a fused deposition three-dimensional printer that enables a flexible molded object to be manufactured with high precision. According to the present invention, provided is a granular material for a fused deposition three-dimensional printer. The granular material is formed of a thermoplastic elastomer, and thermoplastic elastomer has a Shore A hardness of 0 to 10 and a melt flow rate of 10 to 200 g/10 min at least one of measurement temperatures of 120 to 230° C.
    Type: Application
    Filed: February 4, 2020
    Publication date: April 7, 2022
    Applicant: KYORAKU CO., LTD.
    Inventors: Ryohei YUASA, Takashi NOMURA
  • Patent number: 11267187
    Abstract: A mold which can improve an appearance of a molded body is provided. A mold includes a cavity, the mold being capable of subjecting a resin sheet under reduced pressure suction via a plurality of reduced pressure suction holes thereby shaping the resin sheet to follow a shape of an inner surface of the cavity; wherein: the inner surface includes a base surface and a plurality of island-like concave portions provided in the base surface; and a concave portion reduced pressure suction hole index defined by an in-concave reduced pressure suction hole ratio divided by a concave portion area ratio is 0.5 or lower.
    Type: Grant
    Filed: September 22, 2017
    Date of Patent: March 8, 2022
    Assignee: KYORAKU CO., LTD.
    Inventors: Tatsuya Fukuda, Yuki Harasawa, Ryosuke Oki
  • Publication number: 20220063858
    Abstract: The present invention provides a plastic container with excellent slipping property for contents. According to the present invention, provided is a plastic container for storing contents, wherein the plastic container is a blow molded body, an innermost layer in contact with the contents is formed of a resin composition containing a base resin and filler particles, and an inner surface of the innermost layer is provided with concave and convex shapes due to presence of the filler particles.
    Type: Application
    Filed: January 23, 2020
    Publication date: March 3, 2022
    Applicants: KYORAKU CO., LTD., TOYO ALUMINIUM KABUSHIKI KAISHA
    Inventors: Tatsuro AOKI, Takayoshi HOSOYA, Taro IKEDA, Hiroaki AWATA
  • Publication number: 20220063140
    Abstract: A molding apparatus provided with a transfer capable of transferring a heavy-weight mold clamping device. The molding apparatus that molds a molded product, includes: a mold clamping device clamping a parison extruded from an extruder to obtain a molded body, a transfer rail to support the mold clamping device in a transferable manner, and an electric cylinder to transfer the mold clamping device along the transfer rail. The mold clamping device includes first and second platens for holding a die, and a clamping drive unit for driving the first and second platens closer to or separated from each other, the electric cylinder includes a motor having an output shaft and a feed screw mechanism that converts the rotary motion of the output shaft into a linear motion.
    Type: Application
    Filed: January 23, 2020
    Publication date: March 3, 2022
    Applicants: KYORAKU CO., LTD., SIKA MACHINERY CO., LTD.
    Inventors: Tzu Chiang CHANG, Shuji ITO, Yu IGARASHI