Abstract: A modular spiral belt constructed of a series of hingedly interconnected belt modules arranged in a helical stack. The modular spiral belt includes outer side plates that include openings for airflow and inner side plates that are solid to block airflow. The openings may include valves for selectively opening and closing the openings. A locking mechanism may lock two tiers together. A hold down may apply pressure to prevent destacking of the belt, or a guide may be disposed with the helical stack for preventing destacking.

Abstract: A conveyor having an article-diverting device with left-handed and right-handed spirals rotated in the same direction to transport articles in a first direction or in opposite directions to transport articles in a different second direction. The left-handed spirals are arranged alternately and parallel to the right-handed spirals. Rotating all the spirals at the same speed in the same direction in one version of the conveyor passes articles straight across the spirals perpendicular to the axes of rotation of the spirals. Rotating the left-handed spirals opposite to the right-handed spirals diverts the articles atop the spirals parallel to their axes of rotation. In other versions, one set of spirals is constantly rotated and the other set is actuated by geared engagement into and out of rotation in the opposite direction or by raising and lowering into and out of position in contact with articles.

Abstract: Conveying system and method for sensing and controlling the surface temperature of a conveyor transporting articles through a process that incidentally changes the temperature of the conveyor. The conveyor system includes a conveyor such as a transport belt having temperature sensors embedded in the belt at spaced locations along its length. Transmitters embedded in the belt transmit temperature readings made by the sensors to a remote controller. The remote controller controls a temperature modification unit in the belt's conveyor path that restores the temperature of the belt to an optimum range for the processing of the articles. The controller creates a temperature map of at least a portion of the conveyor path.

Abstract: A small-diameter-roller conveyor converted from a large-diameter-roller conveyor and a method for the conversion. One or more belts are trained around the power-driven rollers of a roller conveyor. A stationary array of smaller-diameter article-supporting rollers is positioned atop the belts. The article-supporting rollers are in frictional contact with the belts. The rotation of the power-driven rollers advances the belts, which rotate the article-supporting rollers and convey articles supported atop the article-supporting rollers.

Abstract: A cleanable shoe-type diverter belt having narrow translatable pushers forming article-diverting shoes. Cam followers on the shoes below the pushers follow guides under the belt along an upper carryway run to translate the shoes along one or more transverse tracks across the width of the belt. Monolithic diverters support the belt on the carryway run and direct the shoes along different paths. Pusher returns in a lower returnway run guide diverted pushers back to a home position.

Abstract: A conveyor employs a low-tension, direct drive conveyor belt, and a snap-on position limiter for ensuring proper engagement of the belt and a drive sprocket. The position limiter includes a body, a limiting surface and a snap clap opposite the limiting surface for snapping the position limiter to a mounting shaft. The limiting surface may comprise rotatable rollers mounted to the body, or a continuous arcuate surface. The position limiter may include a mounting arm for mounting a conveyor belt scraper at the front of the position limiter.

Abstract: A conveyor belt module has a textured top surface to prevent adhesion of products thereto. The textured top surface is formed by a pattern of humps. The pattern comprises sets of asymmetric and symmetric humps. The symmetric humps are perpendicular to the asymmetric humps. Openings through the module are formed in between the humps.

Abstract: A conveyor roller has a drum shell and an end lid that has an end lid, an embossed spring band, and a mounting face that is affixed to an axial end of the drum shell. The end lid has a cylindrical geometry that mates with the mounting face, whereby the embossed spring band is compressed by an interference fit between the two mating cylindrical geometries. A polymeric seal is disposed between the inward face of the end lid and the outward face of the drum shell, near the outer circumference of the end lid. Thus, the end lid maintains a spring force against the polymeric seal. The end lid has a ring compression geometry for exerting a compressive force on the polymeric seal as the end lid is retained against the drum shell by the embossed spring band. A cleaning system has a shaft with cleaning conduits, inlet and outlet ports, and an end lid.

Abstract: Components of a conveyor system designed to facilitate tight transfer of products onto and off a positively-driven, low tension conveyor belt. The conveyor system includes a tension amplifier in a returnway of a conveyor belt circuit for selectively increasing tension in the conveyor belt prior to infeed without increasing the low tension in the returnway prior to the tension amplifier.

Abstract: A conveyor and method for moving articles across a conveying surface using electromagnetically operated movers in a conveyor belt. The movers are retained in tracks in the conveyor belt. A magnetic field source produces a magnetic field that varies across the width of the belt. The magnetic field interacts with electrically conductive material, ferromagnetic material, or permanent magnets in the movers to propel the movers and divert articles engaged by the movers across the belt. Movers with retractable pushers fold down at the sides of the belt to allow articles pushed by other movers to pass over and off the side of the belt.

Abstract: Conveying systems and method for measuring accelerations in a conveyor advancing through process equipment and taking remedial and prophylactic action in response. The conveyor system includes a conveyor with embedded accelerometers making measurements conveyor accelerations. A controller uses the measurements to control the speed of the conveyor to compensate for unwanted accelerations or to damp the unwanted accelerations. The controller can also use the measurements to warn of unwanted accelerations or to predict the failure of associated or nearby equipment so that maintenance can be scheduled and to detect imminent failures and shut down the process.

Abstract: An article guide for a belt conveyor with belt-actuated guide walls. The guide is supported atop the conveyor belt on wheels that ride on the conveyor belt. At least one of the wheels is a drive wheel engaging one or more pushers that push conveyed articles along the belt's conveying surface. The pushers may be rollers rotated by or belts advanced by the drive wheel. The pushers form a moving vertical side wall of the guide.

Abstract: A conveyor system and methods for conveying and unstacking flat and non-flat packages. The conveyor system includes an inclined conveyor belt delivering packages to a tilted conveyor belt that conveys flat packages along its length while non-flat packages tumble off its lower side edge to initially cull flat packages from a bulk flow of packages. Retention means, such as a high-friction outer conveying surface or a raised barrier along the length of the outer conveying surface of the tilted conveyor belt, holds flat packages on the tilted conveyor belt. The inclined conveyor belt has stop elements spaced apart along the belt's length and is advanced in stop-and-go fashion to help unstack piggy-backed packages as they are conveyed up the incline.

Abstract: A multi-directional roller assembly for directing articles in a conveying system. The multi-directional roller assembly has a rotatable roller frame housing at least one set of mutually-actuating rollers. The multi-directional roller assembly directs an article supported by the assembly along a trajectory determined by the orientation of the multi-directional roller assembly relative to an input force. The orientation of the multi-directional roller assembly may be changed to change the trajectory. A conveyor system may include an array of multi-directional roller assemblies. An actuator controls the orientation of the multi-directional roller assemblies individually and may also control an array of multi-directional roller assemblies as a group.

Abstract: A belt splicer (80) for butt-welding conveyor belts with longitudinal walls and methods for splicing belts. The belt splicer (82, 83) has bridges supporting belt clamps (88) above clamp jaws (12, 13). The bridges are attached at opposite ends to the corresponding jaws. Slots (96) along intermediate spans of the bridges allow the belt clamps to be adjustable positioned along the bridges. Adjacent belt clamps can be positioned with a space between them to accommodate the walls.

Abstract: A conveyor belt module has a textured top surface to prevent adhesion of products thereto. The textured top surface is formed by a pattern of humps. The pattern comprises sets of asymmetric and symmetric humps. The symmetric humps are perpendicular to the asymmetric humps. Openings through the module are formed in between the humps.

Abstract: A belt conveyor having an electromagnetic drive comprising a rotor and a stator sealed in separate nonmagnetic and nonconductive housings. The rotor is mounted to a drive shaft. A drive drum or drive sprockets supported on the shaft have peripheral drive surfaces that engage a conveyor belt. The rotor is coaxial with the peripheral drive surface—either sealed within the drum or sprockets or housed on the shaft axially spaced from the drive surface. The rotor may include conductive rotor bars or permanent magnets. The stator is spaced apart from the rotor across a narrow gap and produces a traveling magnetic flux wave across the gap that causes the rotor and the peripheral drive surface to rotate and drive the conveyor belt.

Abstract: A conveyor belt and a weighing system for weighing articles conveyed on a conveyor belt. The conveyor belt includes an array of force-sensing elements embedded in the belt to measure forces normal to the belt's conveying surface. The force-sensing elements form parts of passive resonant circuits that each include a capacitor and an inductive coil. Either the capacitor or the inductive coil can be a force-sensitive element. Measuring circuits external to the belt include an oscillator having a coil that inductively couples to the resonant circuit in the belt as it passes closely by. A force applied to the belt at a force-sensitive element changes the resonant frequency of its resonant circuit, which also causes a change in the oscillator frequency. Frequency detectors in the measuring circuits measure that frequency change and convert it into a proportional force value used to compute the weights of conveyed articles on the fly.

Abstract: A sorting conveyor including a diverting conveyor and a bidirectional assist roller to help sort articles over the side of the diverting conveyor. The diverting conveyor includes, in one version, a conveyor belt with diverting rollers selectively actuated to push articles toward a side of the diverting conveyor. The bidirectional assist roller rotates on an axis parallel to the main conveying direction. As articles to be diverted reach the side of the diverting conveyor, the bidirectional roller rotates in a direction to assist articles over the side of the diverting conveyor and the bidirectional roller and onto an exit conveyor. When the diverting rollers are not actuated, the bidirectional roller rotates in the opposite direction to prevent articles from exiting the side of the diverting conveyor. In some instances, the bidirectional roller can be raised above the level of the diverting rollers to further block articles not selected for sorting from exiting over the side and onto the exit conveyor.

Abstract: A tiltable lift and a method for using it to aid the unloading of a pallet. The tiltable lift comprises a lift mounted atop a tiltable platform. A pallet load of pallet load elements, such as containers, cartons, boxes, trays, or bundles, deposited on the lift is tilted. A wall extending upward from the platform receives a side of the tilted pallet load, which is urged against the wall by gravity. The lift lifts the pallet load along the wall to position the topmost layer of the pallet load at a top end of the wall for easy access and removal of pallet load elements from the pallet.