Abstract: A magnetic conveyor belt module integrates a magnetic element into the body of the module to attract conveyed articles to the body. The magnetic conveyor belt module includes a recess for seating a magnetic element and a retention element for retaining the magnetic element within the recess. A cover encapsulates the magnetic element within the body of the module. A non-magnetic conveyor belt module is connected to the magnetic conveyor belt module to form a conveyor belt. The non-magnetic conveyor belt module has an upper surface that is flush with or above the upper surface of the magnetic conveyor belt module.

Abstract: A trough-belt conveyor with adjustable bearing support wings and methods for operating the conveyor to sort or destack articles. The conveyor includes a flexible conveyor belt supported in a series of support beds. Adjustable support beds have a base bearing member flanked by a pair of bearing wings. One or both of the wings are adjustable to raise or lower the sides of the belt above and below the plane of the center of the belt supported atop the base member.

Abstract: A flexible scraper for a grader or other solid object processing system. The flexible scraper is adjustably mounted to a frame and contacts a rotating roller to clean the rotating roller or prevent components from wrapping around the roller, as well as maintain products within designated lanes. Connectors allow insertion and release of the scraper into and from the frame. The flexible scraper is inserted into slots in the frame and held against the rotating roller by gravity.

Abstract: Method for pasteurizing almonds and other nuts with steam at atmospheric pressure. The amount of condensation on and the consequent water uptake of nuts is limited by pasteurizing the nuts in a heating chamber with a gaseous atmosphere including a steam mixture and forming a forced-convection path through the nuts. The limited water uptake maintains the quality of the nuts. A forced-convection steam cooker conveying food products on a foraminous conveyor belt forces the steam mixture through the nuts. A preheater preheats the nuts so that they can be pasteurized in the steam cooker at a temperature of between 85° C. and 99° C. to reduce the dwell time and increase throughput.

Abstract: A modular spiral belt constructed of a series of hingedly interconnected belt modules arranged in a helical stack. The modular spiral belt includes outer side plates, inner side plates and intermediate attachment members. The intermediate attachment members provide support for the conveyor belt to prevent sagging in an intermediate region.

Abstract: A conveyor belt and a weighing system for weighing articles conveyed on a conveyor belt. The conveyor belt includes an array of force-sensing elements embedded in the belt to measure forces normal to the belt's conveying surface. The force-sensing elements form parts of passive resonant circuits that each include a capacitor and an inductive coil. Either the capacitor or the inductive coil can be a force-sensitive element. Measuring circuits external to the belt include an oscillator having a coil that inductively couples to the resonant circuit in the belt as it passes closely by. A force applied to the belt at a force-sensitive element changes the resonant frequency of its resonant circuit, which also causes a change in the oscillator frequency. Frequency detectors in the measuring circuits measure that frequency change and convert it into a proportional force value used to compute the weights of conveyed articles on the fly.

Abstract: A drive system for a motorized roller that includes a secondary stator external to the motorized roller. The outer shell of the motorized roller contains electrically conductive or magnetic material to form an induction, permanent-magnet, or reluctance motor with the secondary stator and boosts or bucks the torque of the motorized roller.

Abstract: A conveyor employs a low-tension, direct drive conveyor belt, and a snap-on position limiter for ensuring proper engagement of the belt and a drive sprocket. The position limiter includes a body, a limiting surface and a snap clap opposite the limiting surface for snapping the position limiter to a mounting shaft. The position limiter may include a mounting arm for mounting a conveyor belt scraper at the front of the position limiter. Mounting plates at the end of the conveyor support a mounting shaft for mounting the position limiter or other conveyor components in place relative to the drive sprocket.

Abstract: A conveyor belt module for inserting a high-density array of rollers comprises a bottom heavy spine forming a portion of a module body and gusset blocks reinforcing an intersection between the spine and hinge elements. The conveyor belt module includes hinge elements spaced apart by five different separation distances to allow a high-density array of rollers mounted on a hinge rod in spaces formed between the hinge elements and interlaced hinge elements of an adjacent conveyor belt module in a modular plastic conveyor belt formed by a plurality of interlaced conveyor belt modules.

Abstract: A divert chute and a sorting conveyor system having divert chutes that include an array of high-friction rollers in a landing zone to resist the cross-chute momentum of parcels diverted off the sorting conveyor at high speeds. The rollers, which protrude above a flat slide region of the chute, rotate only in a direction down the chute. Parcels sliding axially along the high-friction rollers across the chute are slowed or stopped in the cross-chute direction while being redirected down the chute.

Abstract: A conveyor employs an infeed assembly and outfeed assembly, each comprising a nosebar assembly that may be mounted to a conveyor frame to transition a conveyor belt between a returnway and a carryway. The outfeed assembly further includes a drive sprocket and a limiter to ensure engagement of drive elements on the conveyor belt with the drive sprockets. A limiter plate ensures proper placement of the limiter relative to the drive sprocket. The infeed assembly and outfeed assembly components may be easily mounted to and removed from the conveyor frame to facilitate replacement, cleaning or maintenance.

Abstract: A spiral conveyor for positively driving a conveyor belt along a helical path. The spiral conveyor includes a rotating cylindrical tower with parallel drive members extending from the bottom to the top of the tower on its periphery. Each drive member includes an outwardly protruding ridge that varies in height from the bottom to the top of the tower. The variations in height facilitate the belt's entry onto and exit from the tower and robust, positive driving engagement with the inside edge of the belt along the majority of its path along the tower.

Abstract: A conveyor component comprises a thermoformable portion chemically bonded to an injection molded base portion. A surface of the thermoformable portion is prepared for bonding. Then an injection moldable material is injected onto the prepared surface to form the injection molded base portion.

Abstract: A linear-motor stator assembly comprising a stator and an integral line reactor in one housing. The reactor has inductor coils which are connected in series with the stator windings to compensate for unequal inductances in the stator phases and balance the polyphase currents into the stator.

Abstract: A radius conveyor comprising a sideflexing conveyor belt and a touchless magnetic bearing at the inside of a turn. The conveyor belt has electrically conductive elements in a side edge. An array of permanent magnets along the conveyor's side rail at the inside of the turn produces a permanent magnetic field. As the conveyor belt is driven through the turn, the permanent magnet field induces currents in the electrically conductive material. The currents produce reaction magnetic fields opposed to the permanent magnetic field that result in a radially outward force pushing the conveyor belt away from frictional contact with the side rail. Alternatively, permanent magnets in the side edge of the belt and electrically conductive elements in the conveyor's side rail likewise provide a magnetic bearing.

Abstract: A cleanable belt conveyor having a locking mechanism. A locking mechanism including two locking protrusions is used to lock a first conveyor component to a second conveyor component. The locking mechanism comprises a base plate having at least one opening for receiving a locking protrusion and at least one handle plate including the locking protrusion. A saddle extending from one side of the base plate cradles the locking protrusion and may engage a pivot post of a conveyor component.

Abstract: Methods and systems using a vision system to process shrimp. The vision system captures images of samples of shrimps. The processor produces a digital image of the shrimps in the samples. Shrimps exiting a peeler are imaged to determine the number of tail segments in each. The shrimps are classified by the number of intact segments, and quality, yield, and throughput computed from the classification results. The processor can control operational settings of the peeler based on the classification results. In a larger system including other shrimp-processing equipment besides the peeler, other points along the processing path can be imaged by camera or sensed by other sensors to determine processing quality and to make automatic operational adjustments to the equipment.

Abstract: A cleanable belt conveyor and a method for making a cleanable belt conveyor having a simplified frame design. The conveyor includes at least one toolbar and one or more auxiliary components mounted to the toolbar using a snap clamp having a protrusion that mates with a channel on the toolbar.

Abstract: A magnetic conveyor belt module integrates a magnetic element into the body of the module to attract conveyed articles to the body. A magnet seat below the top surface of the body seats the magnetic element, so that the magnetic element is between the top surface and bottom surface of the module body. A retainer engages the magnet seat to retain the magnetic element in the seat.

Abstract: Method and apparatus for grading food items, such as shrimps and chicken parts, with an automatically calibrated imaging system. Singulated food items are individually imaged. An estimated weight for each food item is computed from its image and an image-to-weight function. Calibration weighers weigh the food item individually or in batches before or after imaging. The actual weights are compared to the estimated weights to fine-tune the image-to-weight function and improve weight estimation.