Abstract: A modular stand-alone ultrasonic bag sealing system has an ultrasonic sealer assembly that utilizes a sonotrode and an anvil that are actuated together to form a bag seal in a bag configured therebetween. The system also has an integral control system that is physically configured on the housing of the system and runs a control software. The control software is configured to control the ultrasonic sealer assembly to close and open to seal bags. The controller may have a plurality of signal inputs for receiving input signals from a bag feeder assembly or from an auxiliary machine. The system may also have an integral bag feeder assembly that has an index roller for feeding a bag to the ultrasonic sealer assembly. The system is configured for quick integration into a process line and has versatility of communication through the control software and signal inputs and outputs.

Abstract: A punch assembly is provided in a form, fill, and seal machine that provides a package that includes a sealed end portion and contains an article. The punch assembly includes a housing, and a heat sink provided in and retained by the housing, where the heat sink includes a punch tip that is to provide an opening in the sealed end portion of the package. The punch assembly also includes a coil heater contacting the heat sink to provide heat to the heat sink and the punch tip, where one or more air gaps are provided between the housing and the heat sink to prevent heat transfer from the heat sink to a seal jaw assembly of the form, fill, and seal machine.

Abstract: A split crimper for use in a crimping assembly for engaging and heat sealing overlapping layers of a packaging material includes a first crimper portion having a crimping surface and a second crimper portion that is secured to the first crimper portion to form a crimper. Portions of the first and second crimper portions cooperate to define an interior cavity, and a heating element is disposed completely within the interior cavity.

Abstract: A split crimper for use in a crimping assembly for engaging and heat sealing overlapping layers of a packaging material includes a first crimper portion having a crimping surface and a second crimper portion that is secured to the first crimper portion to form a crimper. Portions of the first and second crimper portions cooperate to define an interior cavity, and a heating element is disposed completely within the interior cavity.

Abstract: A punch assembly is provided in a form, fill, and seal machine that provides a package that includes a sealed end portion and contains an article. The punch assembly includes a housing, and a heat sink provided in and retained by the housing, where the heat sink includes a punch tip that is to provide an opening in the sealed end portion of the package. The punch assembly also includes a coil heater contacting the heat sink to provide heat to the heat sink and the punch tip, where one or more air gaps are provided between the housing and the heat sink to prevent heat transfer from the heat sink to a seal jaw assembly of the form, fill, and seal machine.

Abstract: Crimped seals that are formed in overlapping portions of a packaging material are tested for quality. Initially, the packaging material is installed on first and second clamps. A portion of the packaging material is then extended between first and second crimpers. The first and second crimpers are moved into engagement with the portion of the packaging material to form a crimped seal. During this engagement, the amount of force that is exerted on the portion of the packaging material by the first and second crimpers to form the crimped seal is measured. Then, the first and second clamps are moved to pull apart the crimped seal. The amount of force that is exerted by the first and second clamps to pull apart the crimped seal is also measured. An apparatus for testing the quality of such crimped seals is also provided.

Abstract: A crimper assembly forms end seals in overlapping portions of the sheet of packaging material after being folded about an article. The crimper assembly includes a crimper including a base, an insert that is formed from a resilient material, and a support plate that is formed from a rigid material. The insert has a surface that is adapted to engage and seal overlapping layers of a packaging material. The insert is disposed between the base and the support plate. The support plate is secured to the body to retain and support the insert thereon. The insert and the support plate may be formed as separate pieces or may be secured together as a single piece. To prevent excessive compression of the insert, the insert can have an aperture formed therethrough, and the support plate can have a protrusion formed thereon that extends through the aperture into abutment with the base.

Abstract: A crimper assembly includes upper and lower crimper bars which are rotated relative to a sheet of packaging material. A pair of upper crimpers are secured to opposite sides of the upper crimper bar, while a pair of lower crimpers are secured to opposite sides of the lower crimper bars. Each of the upper crimpers includes a metallic base having an outwardly facing portion with an undulating cross sectional shape. A slot is formed in the outwardly facing portion of the upper crimper, and a cutting blade is retained therein. In a first embodiment, an insert is secured to the base of each of the upper crimpers. The insert includes a rigid shank having a lip portion extending therefrom. Portions of the outer surface of the shank are covered by a layer of a relatively resilient material. The layer is formed from a material which is suitable for compressing overlapping portions of the folded sheet of packaging material to form an intermeshing seal pattern.

Abstract: A crimper assembly includes upper and lower crimper bars which are rotated relative to a sheet of packaging material. A pair of upper crimpers are secured to opposite sides of the upper crimper bar, while a pair of lower crimpers are secured to opposite sides of the lower crimper bars. Each of the upper crimpers includes a metallic base having an outwardly facing portion with an undulating cross sectional shape. A slot is formed in the outwardly facing portion of the upper crimper, and a cutting blade is retained therein. In a first embodiment, an insert is secured to the base of each of the upper crimpers. The insert includes a rigid shank having a lip portion extending therefrom. Portions of the outer surface of the shank are covered by a layer of a relatively resilient material. The layer is formed from a material which is suitable for compressing overlapping portions of the folded sheet of packaging material to form an intermeshing seal patter.