Patents Assigned to LanzaTech, Inc.
  • Patent number: 11952607
    Abstract: The disclosure provides genetically engineered microorganisms and methods for improved biological production of ethylene glycol and precursors of ethylene glycol. The microorganism of the disclosure produces ethylene glycol or a precursor of ethylene glycol through one or more of 5,10-methylenetetrahydrofolate, oxaloacetate, citrate, malate, and glycine. The disclosure further provides compositions comprising ethylene glycol or polymers of ethylene glycol such as polyethylene terephthalate.
    Type: Grant
    Filed: August 5, 2022
    Date of Patent: April 9, 2024
    Assignee: LanzaTech, Inc.
    Inventors: Zachary Robert Cowden, Ching Leang, Michael Koepke, Rasmus Overgaard Jensen, Alexander Paul Mueller
  • Patent number: 11932818
    Abstract: The disclosure provides for the integration of a gas fermentation process with a gasification process whereby tail gas from the gas fermentation process is recycled to a dryer of the gasification process. The tail gas from the gas fermentation process is utilized to generate heat which in turn is used to dry feedstock to the gasification process. The heat is typically used to heat a drying gas, such as air, which is then directly or indirectly contacted with the gasification feedstock to dry the gasification feedstock. Dried gasification feedstock provides improved yield and improved quality of syngas as compared to gasification feedstock that is not dried.
    Type: Grant
    Filed: February 19, 2021
    Date of Patent: March 19, 2024
    Assignee: LanzaTech, Inc.
    Inventors: Allan Haiming Gao, Robert John Conrado
  • Patent number: 11898134
    Abstract: Systems and methods relating to dynamic spargers for generating fine bubbles within reactors such as biological and chemical reactors. A sparger system is positioned within a reactor and comprises a support plate, multiple annular shrouds engaged with the support plate, and spargers positioned within the annular shrouds defining a gap between an interior surface of the annular shroud and an exterior surface of the corresponding sparger. Liquid flows through the defined gap between an interior surface of the annular shroud and an exterior surface of the sparger. Acceleration of the liquid through the gap shears bubbles at the exterior surface of the sparger creating bubbles or fine bubbles.
    Type: Grant
    Filed: October 31, 2022
    Date of Patent: February 13, 2024
    Assignee: LanzaTech, Inc.
    Inventors: Mayur Sathe, Joss Anton Coombes, Robert John Conrado, Gregory Joseph Morin
  • Patent number: 11857923
    Abstract: The invention present provides a method (and suitable apparatus) to convert biomass to ethanol, comprising gasifying the biomass to produce raw syngas; feeding the raw syngas to an acid-gas removal unit to remove at least some CO2 and produce a conditioned syngas stream; feeding the conditioned syngas stream to a fermentor to biologically convert the syngas to ethanol; capturing a tail gas from an exit of the fermentor, wherein the tail gas comprises at least CO2 and unconverted CO or H2; and recycling a first portion of the tail gas to the fermentor and/or a second portion of the tail gas to the acid-gas removal unit. This invention allows for increased syngas conversion to ethanol, improved process efficiency, and better overall biorefinery economics for conversion of biomass to ethanol.
    Type: Grant
    Filed: December 1, 2021
    Date of Patent: January 2, 2024
    Assignee: LanzaTech, Inc.
    Inventors: John D. Winter, Jerrod Hohman
  • Patent number: 11851384
    Abstract: Disclosed herein are embodiments of a method and system for converting ethanol to para-xylene. The method also provides a pathway to produce terephthalic acid from biomass-based feedstocks. In some embodiments, the disclosed method produces p-xylene with high selectivity over other aromatics typically produced in the conversion of ethanol to xylenes, such as m-xylene, ethyl benzene, benzene, toluene, and the like. And, in some embodiments, the method facilitates the ability to use ortho/para mixtures of methylbenzyaldehyde for preparing ortho/para xylene product mixtures that are amendable to fractionation to separate the para- and ortho-xylene products thereby providing a pure feedstock of para-xylene that can be used to form terephthalic anhydride and a pure feedstock of ortho-xylene that can be used for other purposes, such as phthalic anhydride.
    Type: Grant
    Filed: April 5, 2022
    Date of Patent: December 26, 2023
    Assignees: Battelle Memorial Institute, Lanzatech, Inc.
    Inventors: Karthikeyan K. Ramasamy, Mond Guo, Richard Russell Rosin, Joseph Anthony Kocal
  • Patent number: 11807592
    Abstract: The disclosure is directed to a method for recovering products from a fermentation broth. The disclosure relates to the use of dehydration to recover products which have close boiling points, such as ethanol and isopropanol, from a fermentation broth. In an embodiment, the recovery of product is completed in a manner that minimizes stress on the microbial biomass present in the fermentation broth, such that it remains viable, at least in part, and may be recycled and reused in the fermentation process, which may result in increased efficiency in the fermentation process. The dehydration reactor may be used downstream of a distillation vessel and converts products such as ethanol and isopropanol into ethylene and propylene. The ethylene and propylene can be used to prepare a component of a fuel or can be polymerized. To minimize stress on the microbial biomass the distillation vessel may be under vacuum.
    Type: Grant
    Filed: July 28, 2021
    Date of Patent: November 7, 2023
    Assignee: LanzaTech, Inc.
    Inventors: Allan Haiming Gao, Robert John Conrado, Derek Wayne Griffin, Peng Tian
  • Patent number: 11788103
    Abstract: The disclosure relates to the combination of a primary fermentation that converts gas to acetate with a secondary fermentation that converts acetate to a target product. Preferably, the gas contains carbon dioxide, such that the disclosure enables the fixation of carbon dioxide into useful products. The fermentations may be any combination of aerobic and anaerobic, batch and continuous. The fermenting microorganisms may typically be bacterial or fungal.
    Type: Grant
    Filed: July 24, 2020
    Date of Patent: October 17, 2023
    Assignee: LanzaTech, Inc.
    Inventors: Sean Dennis Simpson, Allan Haiming Gao, Robert John Conrado, James Daniel Winkler, Alexander Paul Mueller, Steven Brown, Loan Phuong Tran, Michael Koepke, Christophe Daniel Mihalcea
  • Patent number: 11788092
    Abstract: Microorganisms are genetically engineered to produce 3-hydroxypropionate (3-HP). The microorganisms are carboxydotrophic acetogens. The microorganisms produce acetyl-coA using the Wood-Ljungdahl pathway for fixing CO/CO2. A ?-alanine pyruvate aminotransferase from a microorganism that contains such an enzyme is introduced. Additionally, an acetyl-coA carboxylase may also be introduced. The production of 3-HP can be improved. This can be effected by improved promoters or higher copy number or enzymes that are catalytically more efficient.
    Type: Grant
    Filed: February 7, 2022
    Date of Patent: October 17, 2023
    Assignee: LanzaTech, Inc.
    Inventors: Fungmin Liew, Michael Koepke
  • Publication number: 20230312432
    Abstract: Disclosed herein are embodiments of a method and system for converting ethanol to para-xylene. The method also provides a pathway to produce terephthalic acid from biomass-based feedstocks. In some embodiments, the disclosed method produces p-xylene with high selectivity over other aromatics typically produced in the conversion of ethanol to xylenes, such as m-xylene, ethyl benzene, benzene, toluene, and the like. And, in some embodiments, the method facilitates the ability to use ortho/para mixtures of methylbenzyaldehyde for preparing ortho/para xylene product mixtures that are amendable to fractionation to separate the para- and ortho-xylene products thereby providing a pure feedstock of para-xylene that can be used to form terephthalic anhydride and a pure feedstock of ortho-xylene that can be used for other purposes, such as phthalic anhydride.
    Type: Application
    Filed: June 2, 2023
    Publication date: October 5, 2023
    Applicants: Battelle Memorial Institute, LanzaTech, Inc.
    Inventors: Karthikeyan K. Ramasamy, Mond Guo, Richard Russell Rosin, Joseph Anthony Kocal
  • Patent number: 11772038
    Abstract: The invention provides for the optimal utilization of gas by a fermentation process, whereby the various components within the gas stream are separated to increase the efficiency of the microorganisms. The invention is capable of tailoring the composition of the gas being used by the fermentation process so as to enhance the production of various products. The invention is capable of applying such controlled separation and utilization of gas to produce different products in two parallel fermentation processes. The invention is also capable of applying such controlled separation and utilization of gas to produce one product in a first fermentation process, which may be converted to a different product in a second fermentation process. The invention is additionally capable of mitigating culture inhibition.
    Type: Grant
    Filed: June 15, 2020
    Date of Patent: October 3, 2023
    Assignee: LanzaTech, Inc.
    Inventors: Allan Haiming Gao, Robert John Conrado, Sebastian Michal Bernasek, Michael Anthony Schultz
  • Patent number: 11772994
    Abstract: The description describes the integration of a gas fermentation process with a gasification process whereby effluent from the gas fermentation process is recycled to the gasification process. The one or more effluents which can be recycled include a stream comprising microbial biomass, a product stream comprising at least a portion of the at least one fermentation product, a by-product stream comprising fusel oil, and a waste water stream comprising microbial biomass. The stream comprising biomass can be dried before it is passed to the gasification zone. At least a portion of the waste water stream can be passed to the gasification process where one use is to replace at least a portion of the process water. The waste water stream can be further processed to produce a clarified water stream and a biogas stream comprising methane either or both of which can be passed to the gasification process.
    Type: Grant
    Filed: August 16, 2021
    Date of Patent: October 3, 2023
    Assignee: LanzaTech, Inc.
    Inventors: Robert John Conrado, Allan Haiming Gao
  • Patent number: 11760989
    Abstract: Provided herein is a genetically engineered microorganism comprising knock-in of DNA at an acetolactate decarboxylase gene locus. Replacement of the acetolactate decarboxylase gene with DNA encoding one or more native or nonnative enzymes confers certain advantages, including fermentation stability and increased production of native and nonnative products from gaseous substrates.
    Type: Grant
    Filed: June 4, 2021
    Date of Patent: September 19, 2023
    Assignee: LanzaTech, Inc.
    Inventor: Ching Leang
  • Patent number: 11731926
    Abstract: The disclosure is directed to an apparatus and method for recovering ethanol from a fermentation broth. The fermentation broth comprises microbial biomass, ethanol, methanol, ethyl acetate, at least one thiol, and at least one compound having 3 or more carbon atoms. The method comprises separating at least microbial biomass from the fermentation broth to generate a process stream; removing, in any order, from the process stream: ethyl acetate by reacting ethyl acetate with a base compound followed by distillation; at least one thiol by adsorption or reaction to disulfide; methanol by distillation; compounds having 3 or more carbon atoms by distillation; and recovering ethanol by distillation; wherein the distillations may be conducted in a single column or two or more columns.
    Type: Grant
    Filed: February 23, 2021
    Date of Patent: August 22, 2023
    Assignee: LanzaTech, Inc.
    Inventors: Ralph Gillespie, Michelle Kocal, Wyatt Eric Allen, Richard R Rosin, Donovan Tran
  • Patent number: 11713443
    Abstract: The invention provides a process for producing a fermentable gas stream from a gas source that contains one or more constituent which may be harmful to the fermentation process. To produce the fermentable gas stream, the gas stream is passed through a specifically ordered series of removal modules. The removal modules remove and/or convert various constituents found in the gas stream which may have harmful effects on downstream removal modules and/or inhibitory effects on downstream gas fermenting microorganisms. At least a portion of the fermentable gas stream is preferably capable of being passed to a bioreactor, which contains gas fermenting microorganisms, without inhibiting the fermentation process.
    Type: Grant
    Filed: August 3, 2022
    Date of Patent: August 1, 2023
    Assignee: LanzaTech, Inc.
    Inventors: Richard Rosin, Jason Greene, Taylor Schulz
  • Patent number: 11680216
    Abstract: The disclosure provides methods for the production of liquefied petroleum gas from sustainable feedstocks, including methods comprising conversion of alcohols produced by gas fermentation for the production of propane and/or butane.
    Type: Grant
    Filed: January 28, 2020
    Date of Patent: June 20, 2023
    Assignee: LanzaTech, Inc.
    Inventors: Ralph Gillespie, Michelle Kocal
  • Patent number: 11667857
    Abstract: The disclosure provides for the separation and combustion of at least one hydrocarbon, oxygenate, sulfur compound, and or nitrogen compound, from industrial gas or gasification derived syngas to generate steam. A gasification process and a gas fermentation process may be integrated using tail gas from the fermentation process for the flame to combust tar and other compounds from the syngas generated by a gasification process. Integration may be achieved by removing tar and other compounds from industrial gas or gasification derived syngas using an adsorbent and regenerating the adsorbent using tail gas from the gas fermentation process. Tail gas enriched with the desorbed tar and other compounds may be used to generate steam in a steam boiler and the steam may be used for a variety of purposes including power generation to power, for example, a compressor of the gas fermentation process.
    Type: Grant
    Filed: February 19, 2021
    Date of Patent: June 6, 2023
    Assignee: LanzaTech, Inc.
    Inventors: Allan Haiming Gao, Robert John Conrado, Richard Rosin, Gregory Morin, Franz-Marcus Nowak
  • Patent number: 11614231
    Abstract: The disclosure is directed to a process and an apparatus for recovering energy from the low energy density waste gas stream. The process and the apparatus allow a thermal oxidizer to oxidize the low energy density waste gas stream using a low energy density fuel gas such as syngas, BF gas, or biogas without the need for auxiliary high energy density sources.
    Type: Grant
    Filed: May 20, 2022
    Date of Patent: March 28, 2023
    Assignee: LanzaTech, Inc.
    Inventor: Darren Earl Youngs
  • Publication number: 20230049093
    Abstract: Disclosed herein are embodiments of a method and system for converting ethanol to para-xylene. The method also provides a pathway to produce terephthalic acid from biomass-based feedstocks. In some embodiments, the disclosed method produces p-xylene with high selectivity over other aromatics typically produced in the conversion of ethanol to xylenes, such as m-xylene, ethyl benzene, benzene, toluene, and the like. And, in some embodiments, the method facilitates the ability to use ortho/para mixtures of methylbenzyaldehyde for preparing ortho/para xylene product mixtures that are amendable to fractionation to separate the para- and ortho-xylene products thereby providing a pure feedstock of para-xylene that can be used to form terephthalic anhydride and a pure feedstock of ortho-xylene that can be used for other purposes, such as phthalic anhydride.
    Type: Application
    Filed: April 5, 2022
    Publication date: February 16, 2023
    Applicants: Battelle Memorial Institute, LanzaTech, Inc.
    Inventors: Karthikeyan K. Ramasamy, Mond Guo, Richard Russell Rosin, Joseph Anthony Kocal
  • Publication number: 20230015505
    Abstract: Disclosed are compositions, methods, and kits for performing cell-free protein synthesis (CFPS) and for expressing proteins in cells. Particularly disclosed are vectors comprising Golden Gate sites for cloning, methods for preparing such vectors, and the use thereof for performing CFPS and for expressing proteins in cells such as in naturally occurring or recombinant species of Clostridia, including Clostridium autoethanogenum.
    Type: Application
    Filed: December 3, 2020
    Publication date: January 19, 2023
    Applicants: Northwestern University, LanzaTech, Inc.
    Inventors: Michael C. JEWETT, Ashty S. KARIM, Michael KOEPKE, Darmawi JUMINAGA, Fungmin LIEW
  • Patent number: 11555209
    Abstract: The invention provides genetically engineered microorganisms and methods for the biological production of ethylene glycol and precursors of ethylene glycol. In particular, the microorganism of the invention produces ethylene glycol or a precursor of ethylene glycol through one or more of 5,10-methylenetetrahydrofolate, oxaloacetate, citrate, malate, and glycine. The invention further provides compositions comprising ethylene glycol or polymers of ethylene glycol such as polyethylene terephthalate.
    Type: Grant
    Filed: December 19, 2018
    Date of Patent: January 17, 2023
    Assignee: LanzaTech, Inc.
    Inventors: Michael Koepke, Rasmus Jensen