Patents Assigned to LaValley Industries, LLC
  • Patent number: 11879332
    Abstract: A horizontal directional drilling rig is described. The rig can be entirely electrically powered. The performance (or “health”) and/or the life cycle of individual components of the rig can be electronically monitored. This permits identification of specific individual components that are performing in a substandard manner or are not performing properly or have reached the end of their life cycle. Individual improperly performing components or components at the end of their life cycle can thus be specifically identified. The improperly performing component(s) or components at the end of their life cycle can then be replaced. In some embodiments, when a component is identified as performing improperly, the operation of other, properly functioning components of the rig can be modified accordingly to account for the improperly performing component.
    Type: Grant
    Filed: October 27, 2022
    Date of Patent: January 23, 2024
    Assignee: LAVALLEY INDUSTRIES, LLC
    Inventor: Jason LaValley
  • Patent number: 11603949
    Abstract: A pipe processing tool that is configured to deform the end of a pipe so that the circumferential shape of the end of the pipe generally matches the circumferential shape of an adjacent pipe end. Matching the circumferential shapes of the pipe ends is advantageous during a pipe attachment process. The pipe processing tool can include a deformation ring with a plurality of pipe deformation members. Each pipe deformation member faces radially inward and is actuatable in a radial direction toward and away from the center of the deformation ring in order to permit engagement with the pipe. Each pipe deformation member is individually and separately actuatable from the other pipe deformation members so that the circumferential shapes of the pipes can be altered by controlling suitable ones of the pipe deformation members.
    Type: Grant
    Filed: October 19, 2020
    Date of Patent: March 14, 2023
    Assignee: LAVALLEY INDUSTRIES, LLC
    Inventors: Jason LaValley, Daniel Larson, Jesse Kilde
  • Patent number: 11515710
    Abstract: An electrical generator that is configured to simultaneously output different types of electrical power so that electrically powered components that require different types of electrical power can be simultaneously powered by the electrical generator. The electrical generator can be used at any location where electrically powered components that require different types of electrical power are utilized. Instead of or in addition to outputting different types of electrical power, the electrical generator can also be configured to output at least one type of electrical power as well as a cooling liquid for use in cooling an external heat generating component.
    Type: Grant
    Filed: December 23, 2020
    Date of Patent: November 29, 2022
    Assignee: LAVALLEY INDUSTRIES, LLC
    Inventors: Jason Lavalley, Douglas Coutlee, Daniel Larson, Marc Annacchino, Don Peet
  • Patent number: 11512579
    Abstract: A horizontal directional drilling rig is described. The rig can be entirely electrically powered. The performance (or “health”) and/or the life cycle of individual components of the rig can be electronically monitored. This permits identification of specific individual components that are performing in a substandard manner or are not performing properly or have reached the end of their life cycle. Individual improperly performing components or components at the end of their life cycle can thus be specifically identified. The improperly performing component(s) or components at the end of their life cycle can then be replaced. In some embodiments, when a component is identified as performing improperly, the operation of other, properly functioning components of the rig can be modified accordingly to account for the improperly performing component.
    Type: Grant
    Filed: May 25, 2017
    Date of Patent: November 29, 2022
    Assignee: LAVALLEY INDUSTRIES, LLC
    Inventors: Jason LaValley, Jesse J. Kilde, Daniel L. Larson, Bill Brandt
  • Patent number: 11480019
    Abstract: An attachment is described that is configured for attachment to an arm of a piece of heavy construction equipment. The attachment is configured to rotate a section of pipe during break out (i.e. disconnection or disassembly) from another section of pipe and/or make up (i.e. connection or assembly) with another section of pipe. The attachment is configured to break the joint or torque the joint to a predetermined torque value, unthread or thread pipe, and lift the pipe under the power of the heavy construction equipment.
    Type: Grant
    Filed: December 11, 2018
    Date of Patent: October 25, 2022
    Assignee: LAVALLEY INDUSTRIES, LLC
    Inventors: Jason Lavalley, Daniel L. Larson, Roger Lavalley, Marvin N. Larson, Rodney Wurgler, Christopher G. Kay, Matthew J. Michel, Jesse J. Kilde
  • Patent number: 11236558
    Abstract: An attachment that is configured for attachment to an arm of a piece of heavy construction equipment. The attachment is configured to rotate a section of pipe during break-out (i.e. disconnection or disassembly) from another section of pipe and/or make-up (i.e. connection or assembly) with another section of pipe. The attachment is configured to break the joint or torque the joint, unthread or thread pipe, and lift the pipe under the power of the heavy construction equipment.
    Type: Grant
    Filed: November 11, 2015
    Date of Patent: February 1, 2022
    Assignee: LAVALLEY INDUSTRIES, LLC
    Inventors: Jason LaValley, Craig Larson, Matt Michel, Rod Wurgler, John Busuttil
  • Patent number: 11208859
    Abstract: A pit pump of a drilling fluid recycling system where the pit pump is driven by a liquid cooled electric drive motor that is cooled by a cooling liquid. The pit pump can stay submerged in the used drilling fluid within the pit indefinitely since the pit pump does not require cleaning to remove caked on drilling fluid to prevent overheating of the electric drive motor since the cooling liquid cools the electric drive motor. This reduces or eliminates the need to remove the pit pump from the pit for servicing. The electric drive motor can also be reversible to reverse the rotation direction of the pit pump. Further, the pit pump can include its own controller, located within the pit or outside the pit, connected to various sensors that can be used for health monitoring of the pit pump and controlling operation of the pit pump.
    Type: Grant
    Filed: March 13, 2020
    Date of Patent: December 28, 2021
    Assignee: LAVALLEY INDUSTRIES, LLC
    Inventors: Jason LaValley, Douglas Coutlee, Daniel Larson
  • Patent number: 10844977
    Abstract: A pipe processing tool that is configured to deform the end of a pipe so that the circumferential shape of the end of the pipe generally matches the circumferential shape of an adjacent pipe end. Matching the circumferential shapes of the pipe ends is advantageous during a pipe attachment process. The pipe processing tool can include a deformation ring with a plurality of pipe deformation members. Each pipe deformation member faces radially inward and is actuatable in a radial direction toward and away from the center of the deformation ring in order to permit engagement with the pipe. Each pipe deformation member is individually and separately actuatable from the other pipe deformation members so that the circumferential shapes of the pipes can be altered by controlling suitable ones of the pipe deformation members.
    Type: Grant
    Filed: May 24, 2019
    Date of Patent: November 24, 2020
    Assignee: LAVALLEY INDUSTRIES, LLC
    Inventors: Jason Lavalley, Daniel Larson, Jesse Kilde
  • Patent number: 10661397
    Abstract: An attachment that is configured for attachment to an arm of a piece of construction equipment. The attachment includes a pair of grapple mechanisms mounted on a main beam. Each grapple mechanism includes opposing grab arms mounted to a grab arm housing. The grab arm housings of the grapple mechanisms are each individually adjustable separate from one another relative to the main beam in one or more directions generally perpendicular to the longitudinal axis of the main beam. The attachment can fine adjust the positions of the pipe ends relative to one another until the ends align with each other, at which point the pipe ends can be welded or otherwise secured to each other while being held in position by the grapple mechanisms.
    Type: Grant
    Filed: January 28, 2019
    Date of Patent: May 26, 2020
    Assignee: LaValley Industries, LLC
    Inventors: Jason Lavalley, Daniel Larson, Jesse Kilde
  • Patent number: 10538977
    Abstract: Systems, apparatus and methods are described where a heater is arranged adjacent to a pipe make/break vise assembly to heat a female tool joint of two pipe sections connected by threads to facilitate breaking or disconnection of the joint. The heater can have any configuration or can be used in any manner to result in even heating around the circumference of the female tool joint. In addition, the heater can be incorporated into the same apparatus as the make/break vise assembly, or the heater can be an apparatus that is separate from the apparatus containing the make/break vise assembly. In one embodiment, the heater can be used as a stand-alone heater to heat the female tool joint.
    Type: Grant
    Filed: August 22, 2018
    Date of Patent: January 21, 2020
    Assignee: LAVALLEY INDUSTRIES, LLC
    Inventor: Jason LaValley
  • Patent number: 10344892
    Abstract: A pipe processing tool that is configured to deform the end of a pipe so that the circumferential shape of the end of the pipe generally matches the circumferential shape of an adjacent pipe end. Matching the circumferential shapes of the pipe ends is advantageous during a pipe attachment process. The pipe processing tool can include a deformation ring with a plurality of pipe deformation members. Each pipe deformation member faces radially inward and is actuatable in a radial direction toward and away from the center of the deformation ring in order to permit engagement with the pipe. Each pipe deformation member is individually and separately actuatable from the other pipe deformation members so that the circumferential shapes of the pipes can be altered by controlling suitable ones of the pipe deformation members.
    Type: Grant
    Filed: January 29, 2015
    Date of Patent: July 9, 2019
    Assignee: LAVALLEY INDUSTRIES, LLC
    Inventors: Jason Lavalley, Daniel Larson, Jesse Kilde
  • Patent number: 10226842
    Abstract: An attachment that is configured for attachment to an arm of a piece of construction equipment. The attachment includes a pair of grapple mechanisms mounted on a main beam. Each grapple mechanism includes opposing grab arms mounted to a grab arm housing. The grab arm housings of the grapple mechanisms are each individually adjustable separate from one another relative to the main beam in one or more directions generally perpendicular to the longitudinal axis of the main beam. The attachment can fine adjust the positions of the pipe ends relative to one another until the ends align with each other, at which point the pipe ends can be welded or otherwise secured to each other while being held in position by the grapple mechanisms.
    Type: Grant
    Filed: August 17, 2016
    Date of Patent: March 12, 2019
    Assignee: LaValley Industries, LLC
    Inventors: Jason Lavalley, Daniel Larson, Jesse Kilde
  • Patent number: 10184304
    Abstract: An attachment is described that is configured for attachment to an arm of a piece of heavy construction equipment. The attachment is configured to rotate a section of pipe during break out (i.e. disconnection or disassembly) from another section of pipe and/or make up (i.e. connection or assembly) with another section of pipe. The attachment is configured to break the joint or torque the joint to a predetermined torque value, unthread or thread pipe, and lift the pipe under the power of the heavy construction equipment.
    Type: Grant
    Filed: November 28, 2014
    Date of Patent: January 22, 2019
    Assignee: LaValley Industries, LLC
    Inventors: Jason LaValley, Daniel L. Larson, Roger LaValley, Marvin N. Larson, Rodney Wurgler, Christopher G. Kay, Matthew J. Michel, Jesse J. Kilde
  • Patent number: 10144619
    Abstract: An attachment that incorporates a vacuum mechanism along with one or more grab arm assemblies. The vacuum mechanism and each grab arm assembly are configured to hold an object at the same time. In other embodiments, the object can be held solely by the vacuum mechanism or solely by the grab arms. In case of failure of the vacuum mechanism, for example a loss of suction or vacuum power or the vacuum is not properly centered on the object, the grab arm assembly acts as a back-up lifting mechanism to hold the object so that the object is not dropped. In addition, the grab arm assembly permits the attachment to hold the object in orientations, such as vertical, that are not possible using the vacuum mechanism by itself.
    Type: Grant
    Filed: November 11, 2015
    Date of Patent: December 4, 2018
    Assignee: LAVALLEY INDUSTRIES, LLC.
    Inventor: Jason LaValley
  • Patent number: 9493996
    Abstract: An attachment is described that is configured for attachment to an arm of a piece of heavy construction equipment. The attachment is configured to rotate a section of pipe during break out (i.e. disconnection or disassembly) from another section of pipe and/or make up (i.e. connection or assembly) with another section of pipe. The attachment is configured to break the joint or torque the joint to a predetermined torque value, unthread or thread pipe, and lift the pipe under the power of the heavy construction equipment.
    Type: Grant
    Filed: June 20, 2013
    Date of Patent: November 15, 2016
    Assignee: LAVALLEY INDUSTRIES, LLC
    Inventors: Jason Lavalley, Daniel L. Larson, Roger Lavalley, Marvin N. Larson, Rodney Wurgler, Christopher G. Kay, Matthew J. Michel, Jesse J. Kilde
  • Patent number: 9452497
    Abstract: An attachment that is configured for attachment to an arm of a piece of construction equipment. The attachment includes a pair of grapple mechanisms mounted on a main beam. Each grapple mechanism includes opposing grab arms mounted to a grab arm housing. The grab arm housings of the grapple mechanisms are each individually adjustable separate from one another relative to the main beam in one or more directions generally perpendicular to the longitudinal axis of the main beam. The attachment can fine adjust the positions of the pipe ends relative to one another until the ends align with each other, at which point the pipe ends can be welded or otherwise secured to each other while being held in position by the grapple mechanisms.
    Type: Grant
    Filed: October 23, 2013
    Date of Patent: September 27, 2016
    Assignee: LAVALLEY INDUSTRIES, LLC
    Inventors: Jason Lavalley, Daniel Larson, Jesse Kilde
  • Patent number: 9085944
    Abstract: A gripping assembly with gripping members, as part of a grapple attachment, used to grasp and manipulate elongated objects, for example pipe, is described. Due to the gripping action of the gripping members and tilt control capabilities of the grapple attachment, total positive control of the pipe is maintained, even if the gripping assembly picks up pipe off center. The grapple attachment is able to be used on all pipe surface types, including pipe surfaces that are dirty, snow or ice covered. The gripping members are configured to prevent damage to the pipe and to adjacent pipes, and will not crush the pipe.
    Type: Grant
    Filed: September 25, 2013
    Date of Patent: July 21, 2015
    Assignee: LAVALLEY INDUSTRIES, LLC
    Inventors: Jason LaValley, Roger LaValley, Marvin Larson, Lawrence D. Kilpo, Michael Burgess
  • Patent number: 9073732
    Abstract: A two-piece grab arm housing for a grapple mechanism useable on a grapple attachment is described. The grab arm housing includes a lower arm housing with grab arms mounted to the lower arm housing, and an upper arm housing mounted to the lower arm housing. The upper arm housing and the lower arm housing are movable relative to one another in an x-direction and are moveable together in a y-direction perpendicular to the x-direction. In addition, the upper arm housing includes an opening through which a main beam of the grapple attachment can extend.
    Type: Grant
    Filed: July 26, 2013
    Date of Patent: July 7, 2015
    Assignee: LAVALLEY INDUSTRIES, LLC
    Inventors: Jason LaValley, Daniel L. Larson, Jesse J. Kilde, Tim Berg, David Cress, Stuart Johnson, Matthew J. Michel, Rodney Wurgler
  • Patent number: 8973244
    Abstract: A pipe processing tool that is configured to deform the end of a pipe so that the circumferential shape of the end of the pipe generally matches the circumferential shape of an adjacent pipe end. Matching the circumferential shapes of the pipe ends is advantageous during a pipe attachment process. The pipe processing tool can include a deformation ring with a plurality of pipe deformation members. Each pipe deformation member faces radially inward and is actuatable in a radial direction toward and away from the center of the deformation ring in order to permit engagement with the pipe. Each pipe deformation member is individually and separately actuatable from the other pipe deformation members so that the circumferential shapes of the pipes can be altered by controlling suitable ones of the pipe deformation members.
    Type: Grant
    Filed: April 17, 2014
    Date of Patent: March 10, 2015
    Assignee: Lavalley Industries, LLC
    Inventors: Jason LaValley, Daniel Larson, Jesse Kilde
  • Publication number: 20140259597
    Abstract: A pipe processing tool that is configured to deform the end of a pipe so that the circumferential shape of the end of the pipe generally matches the circumferential shape of an adjacent pipe end. Matching the circumferential shapes of the pipe ends is advantageous during a pipe attachment process. The pipe processing tool can include a deformation ring with a plurality of pipe deformation members. Each pipe deformation member faces radially inward and is actuatable in a radial direction toward and away from the center of the deformation ring in order to permit engagement with the pipe. Each pipe deformation member is individually and separately actuatable from the other pipe deformation members so that the circumferential shapes of the pipes can be altered by controlling suitable ones of the pipe deformation members.
    Type: Application
    Filed: April 17, 2014
    Publication date: September 18, 2014
    Applicant: LAVALLEY INDUSTRIES, LLC
    Inventors: Jason LAVALLEY, Daniel LARSON, Jesse KILDE