Abstract: A gravity-style furnace subunit for a gas-induced draft furnace. A heat conduction tube configured to be located inside of a gas-induced draft furnace cabinet, the heat conduction tube being separated from a row of draft-induced heat conduction tubes inside the cabinet. A burner assembly having a burner tube located within the heat conduction tube through an inlet opening of the heat conduction tube. The burner assembly permits air flow through the inlet opening into the heat conduction tube. A pilot assembly located within the heat conduction tube and adjacent to the burner tube. A thermopile module having located adjacent to a flame outlet of the pilot assembly within the heat conduction tube. A gas valve configured to control gas flow to the burner assembly, the gas valve electrically coupled to the thermopile module and to actuate gas flow there-through when the thermopile module generates a predefined voltage difference.

Abstract: The disclosure provides a controller for a multistage gas furnace, a multistage gas furnace and computer readable medium for performing a method to operate a furnace. In one embodiment, the controller includes: (1) an interface configured to receive a heating call and (2) a corrosion reducer configured to ignite the gas furnace at a high fire operation based on if an indoor circulating fan of the gas furnace is active.

Abstract: The disclosure provides an apparatus for heating water and dehumidifying air and a water heating and air processing system. In one embodiment, the apparatus includes: (1) a refrigeration circuit including an evaporator, a first condenser and a compressor, (2) a refrigerant-water heat exchanger having a second condenser fluidly coupled to the refrigeration circuit and (3) a control valve operatively connected to the refrigeration circuit to either direct flow of the refrigerant through the first condenser during a dehumidification mode or through the second condenser during a water heating mode.

Abstract: A surge protector, an HVAC unit including the surge protector and a method of testing electrical equipment employing the surge protector is disclosed. In one embodiment, the surge protector includes: (1) a first lead, a second lead and a third lead and (2) a protective network having three surge protection units with one of the three surge protection units coupled between each distinct combination of the first, second and third leads, the protective network configured to provide simultaneous surge protection between each of the distinct combinations.

Abstract: There is provided herein an air filter that includes one or more foldable extension flaps that can be folded and secured against the frame to provided an extend thickness dimension for the frame of the air filter, which allows the same filter to be used in either a smaller or larger filter slot within an HVAC system.

Abstract: The disclosure provides an auxiliary controller of a HVAC system, a method of manufacturing a HVAC system, a method of starting a HVAC system and a HVAC system. In one embodiment, the HVAC system includes: (1) a main system controller having a main non-volatile memory and configured to direct operation of the HVAC system and store main controller application information associated therewith on the main non-volatile memory (2) an auxiliary controller having (2A) an interface coupled to the main system controller and configured to communicate therewith, (2B) a processor, coupled to the interface and configured to direct the operation of a component of the HVAC system and (2C) an auxiliary non-volatile memory configured to receive a copy of the main controller application information via the interface and store the main controller application information thereon.

Abstract: A condensation management system, a furnace having the condensation management system and a cold end header box employable in the condensation management system are disclosed herein. In one embodiment, the condensation management system includes: (1) a first drain hose positioned to drain flue condensation from a flue pipe of the furnace, (2) a second drain hose positioned to drain the flue condensation from the flue pipe and (3) a condensation collector box configured to collect both the flue condensation and combustion condensation from a heat exchanger of the furnace, the condensation collector box including at least one drain for draining both the flue condensation and the combustion condensation therefrom.

Abstract: An alternative-fuel gas orifice, a gas furnace configured to employ the same and a method of designing a gas orifice. In one embodiment, the gas orifice includes: (1) a body having an aperture extending therethrough and including: (1a) a metering neck having a cross-sectional area such that a given flow rate of a gas is established when the gas is delivered to the gas orifice at a given alternative-fuel delivery pressure and (1b) a diffuser having a cross-sectional area larger than the cross-sectional area of the metering neck and a length such that the gas achieves a substantially laminar flow before exiting the diffuser.

Abstract: A CEHB, a furnace and a method of constructing a furnace are disclosed. In one embodiment, the CEHB includes: (1) a fixed orifice configured to regulate air flow through a heat exchanger of the furnace, wherein a combustion air inducer induces the air flow and (2) a negative pressure channel including a negative channel supply port that communicates with an inlet of the combustion air inducer, a negative pressure port configured to connect to a negative input port of a pressure switch and bleed ports configured to reduce a pressure received through the negative channel supply port at the inlet to a targeted range at the negative pressure port, the pressure switch configured to monitor a combustion pressure through the heat exchanger.

Abstract: Provided, in aspect, is a suspension bracket for use with an HVAC component. The suspension bracket, in one embodiment, may include a base portion, a first tab portion coupled to the base portion, wherein the first tab portion is positioned substantially perpendicular to the base portion, and a second tab portion coupled to the base portion. The second tab portion, in this embodiment, may include a first region and a second region, wherein the first region is positioned substantially perpendicular to the base portion, and further wherein the second region is positioned substantially perpendicular to the base portion and the first region.

Abstract: A nitrogen oxide reduction baffle for a heat exchanger of a furnace and a gas furnace incorporating at least one such baffle. In one embodiment, the baffle includes: (1) a body having a predetermined length, cross-sectional configuration and longitudinal slot, the longitudinal slot having a predetermined width and position and (2) a locating structure coupled to the body and configured to place the body in a predetermined longitudinal location within a heat exchanger and orient the slot relative to the heat exchanger, the body laterally constrained within the heat exchanger when the body is located at the predetermined longitudinal location.

Abstract: One aspect of this disclosure provides a heat exchanger that comprises a first panel half coupled to a corresponding second panel half that form a passageway having at least a first chamber adjacent an inlet end of the passageway and a second chamber and overlapping interference patterns formed in each of the first and second panel halves that extend along at least a portion of the length of the passageway and located between at least the first and second chambers.

Abstract: A controller for a gas furnace, a computer-usable medium for implementing a method and a gas furnace are disclosed herein. In one embodiment, the controller includes: (1) an interface configured to receive a heating call and (2) a processor configured to enable an inducer of the gas furnace at a low speed based on the heating call and ignite the gas furnace at a high fire operation when determining a low fire pressure switch of the gas furnace is open.

Abstract: One aspect of the disclosure provides a termination for use with a furnace. The termination, in one embodiment, includes a face plate including an exhaust region and an air supply region, the face plate having a front surface and an opposing back surface. The termination, in this embodiment, further includes an exhaust termination portion extending from the back surface in the exhaust region, the exhaust termination portion capable of engaging a terminal end of a variety of different size exhaust conduits associated with a furnace. The termination, in this embodiment, further includes an opening extending through the face plate in the exhaust region, the opening aligned with the exhaust termination portion.

Abstract: A heating system, a method of operating a heating system and a controller for a heating system are disclosed herein. In one embodiment, the controller includes: (1) a system interface configured to receive thermostat calls from a thermostat, the thermostat calls including a heat pump thermostat call and an electrical heating elements thermostat call and (2) a processor coupled to the system interface and configured to select a starting heat load for the heating system based on the thermostat calls and a selected target discharge air temperature for the heating system.

Abstract: A display apparatus for a control unit in an environmental control system; the display apparatus including: a display area presenting a plurality of first loci, a plurality of second loci and at least one third locus; each respective first locus of the plurality of first loci being responsive to pressure for effecting a respective response; each respective second locus of the plurality of second loci presenting information using a fixed segment data format; at least one third locus of the at least one third locus presenting information using a dot matrix data format, the display apparatus configured to allow a display of individual parameters to be toggled.

Abstract: A display apparatus for a control unit in an environmental control system; the display apparatus including: a display area presenting a plurality of first loci, a plurality of second loci and at least one third locus; each respective first locus of the plurality of first loci being responsive to pressure for effecting a respective response; each respective second locus of the plurality of second loci presenting information using a fixed segment data format; at least one third locus of the at least one third locus presenting information using a dot matrix data format, the display apparatus configured to allow at least one custom date and time-based schedule to be held.

Abstract: A display apparatus for a control unit in an environmental control system; the display apparatus including: a display area presenting a plurality of first loci, a plurality of second loci and at least one third locus; each respective first locus of the plurality of first loci being responsive to pressure for effecting a respective response; each respective second locus of the plurality of second loci presenting information using a fixed segment data format; at least one third locus of the at least one third locus presenting information using a dot matrix data format; the display apparatus configured to allow service contract terms to be entered.

Abstract: A display apparatus for a control unit in an environmental control system; the display apparatus including: a display area presenting a plurality of first loci, a plurality of second loci and at least one third locus; each respective first locus of the plurality of first loci being responsive to pressure for effecting a respective response; each respective second locus of the plurality of second loci presenting information using a fixed segment data format; at least one third locus of the at least one third locus presenting information using a dot matrix data format; the display apparatus configured to allow an uncoded time interval to be directly entered.

Abstract: A display apparatus for a control unit in an environmental control system; the display apparatus including: a display area presenting a plurality of first loci, a plurality of second loci and at least one third locus; each respective first locus of the plurality of first loci being responsive to pressure for effecting a respective response; each respective second locus of the plurality of second loci presenting information using a fixed segment data format; at least one third locus of the at least one third locus presenting information using a dot matrix data format; at least some of the loci cooperating to form a tabbed user interface.