Abstract: A method of making a face shield using a bar tack stitch to join a face shield lens to a backing. The backing may be a headband or the combination of the headband and a cushion. The lens and the optional cushion may be joined together and then the lens may be stitched to the cushion and the headband. A bar tack stitch may be used to join the backing and lens together. Stitching the lens to its backing produces a novel face shield with high quality structural integrity that can be made quickly and cost effectively to eliminate limitations associated with bonded face shield lenses and removable joined face shield lenses.