Patents Assigned to Lifoam Industries
  • Publication number: 20200130241
    Abstract: The present invention describes compostable or biobased foams that are useful for fabricating foamed articles and methods for producing the same. The foams are produced using a compound comprising a compostable or biobased polyester and a blowing agent. Additives including plasticizers and chain extenders are optionally included in the compostable or biobased composition. These foams can be produced using conventional melt processing techniques, such as single and twin-screw extrusion processes. In one embodiment, foamed strand profiles are cooled and cut using conventional strand pelletizing equipment. In another embodiment, foamed beads are produced by cutting the foamed strand at the face of the extrusion die and the foamed bead or strand is subsequently cooled. The resulting compostable or biobased foamed bead has a density less than 0.15 g/cm3 and the foam is compostable, as determined by ASTM D6400.
    Type: Application
    Filed: December 24, 2019
    Publication date: April 30, 2020
    Applicant: Lifoam Industries, LLC
    Inventors: Adam R. Pawloski, Jeffrey J. Cernohous, Kent Kaske
  • Patent number: 10518444
    Abstract: The present invention describes compostable or biobased foams that are useful for fabricating foamed articles and methods for producing the same. The foams are produced using a compound comprising a compostable or biobased polyester and a blowing agent. Additives including plasticizers and chain extenders are optionally included in the compostable or biobased composition. These foams can be produced using conventional melt processing techniques, such as single and twin-screw extrusion processes. In one embodiment, foamed strand profiles are cooled and cut using conventional strand pelletizing equipment. In another embodiment, foamed beads are produced by cutting the foamed strand at the face of the extrusion die and the foamed bead or strand is subsequently cooled. The resulting compostable or biobased foamed bead has a specific gravity less than 0.15 g/cm3 and the foam is compostable, as determined by ASTM D6400.
    Type: Grant
    Filed: December 19, 2016
    Date of Patent: December 31, 2019
    Assignee: Lifoam Industries, LLC
    Inventors: Adam R. Pawloski, Jeffrey J. Cernohous, Kent Kaske
  • Patent number: 9988175
    Abstract: A corrugated sleeve comprising an upper panel forming the top of the sleeve, a lower panel forming the bottom of the sleeve, at least two height panels forming the front and back of the sleeve, respectively, and at least two side panels forming the left and right of the sleeve, respectively. The upper, lower, height, and side panels thereby form the external structure of the sleeve. The sleeve may also include at least one pack assembly which extends from one of the panels, and for example from the end height panel. Each pack assembly may include at least one pack divider, which can be positioned between adjacent thermal packs when such thermal packs are contained within the sleeve.
    Type: Grant
    Filed: July 13, 2016
    Date of Patent: June 5, 2018
    Assignee: Lifoam Industries, LLC
    Inventors: Mahmudul Hasan, Casey E. Coleman, Jr.
  • Patent number: 8962706
    Abstract: The present invention enables the secondary expansion of lightweight foamed beads. The foamed beads are produced using a compound comprising a compostable or biobased polyester and a physical blowing agent as well as a chemical blowing agent. Secondary expansion can be used either to lower the density of the foamed bead further or to enable expansion of the beads during molding to promote fusion. The foam beads can be produced using conventional melt processing techniques, such as single and twin-screw extrusion processes.
    Type: Grant
    Filed: September 12, 2011
    Date of Patent: February 24, 2015
    Assignee: Lifoam Industries, LLC
    Inventors: Adam R. Pawloski, Jeffrey J. Cernohous, Kent Kaske, Garrett Van Gorden
  • Publication number: 20120065286
    Abstract: The present invention enables the secondary expansion of lightweight foamed beads. The foamed beads are produced using a compound comprising a compostable or biobased polyester and a physical blowing agent as well as a chemical blowing agent. Secondary expansion can be used either to lower the density of the foamed bead further or to enable expansion of the beads during molding to promote fusion. The foam beads can be produced using conventional melt processing techniques, such as single and twin-screw extrusion processes.
    Type: Application
    Filed: September 12, 2011
    Publication date: March 15, 2012
    Applicant: Lifoam Industries
    Inventors: Adam R. Pawloski, Jeffrey J. Cernohous, Kent Kaske, Garrett Van Gorden
  • Publication number: 20120007267
    Abstract: The present invention describes compostable or biobased foams that are useful for fabricating foamed articles. The foams are produced using a compound comprising a compostable or biobased polyester and a blowing agent. Additives including plasticizers and chain extenders are optionally included in the compostable or biobased composition. These foams can be produced using conventional melt processing techniques, such as single and twin-screw extrusion processes. In one embodiment, foamed strand profiles are cooled and cut using conventional strand pelletizing equipment. In another embodiment, foamed beads are produced by cutting the foamed strand at the face of the extrusion die and the foamed bead or strand is subsequently cooled. The resulting compostable or biobased foamed bead has a specific gravity less than 0.15 g/cm3 and the foam is compostable, as determined by ASTM D6400.
    Type: Application
    Filed: July 7, 2011
    Publication date: January 12, 2012
    Applicant: Lifoam Industries
    Inventors: Adam R. Pawloski, Jeffrey J. Cernohous, Kent Kaske
  • Publication number: 20120010307
    Abstract: The invention provides a composition and process for producing expandable beads from a compostable or biobased thermoplastic polymer. A key aspect of this invention is the ability to incorporate sufficient amounts of hydrocarbon blowing agent into the matrix of the compostable or biobased polymer. The following process may be used. First, the raw materials of compostable or biobased polymers, hydrophobic additive, and other additives are mixed by melt processing techniques. Next, a hydrocarbon blowing agent is added to the admixture, either by addition into the melt or by impregnation into the solid, to produce an expandable bead. Small, lightweight, foamed beads are produced by heating the expandable bead. Then, the expanded beads are subsequently used in conventional operations for molding into foamed articles.
    Type: Application
    Filed: July 7, 2011
    Publication date: January 12, 2012
    Applicant: Lifoam Industries
    Inventors: Adam R. Pawloski, Jeffrey J. Cernohous, Kent Kaske
  • Publication number: 20120009420
    Abstract: The present invention describes compostable or biobased foams that are useful for fabricating foamed articles. The foams are produced using a compound comprising a compostable or biobased polyester and a blowing agent. Additives including plasticizers and chain extenders are optionally included in the compostable or biobased composition. These foams can be produced using conventional melt processing techniques, such as single and twin-screw extrusion processes. In one embodiment, foamed strand profiles are cooled and cut using conventional strand pelletizing equipment. In another embodiment, foamed beads are produced by cutting the foamed strand at the face of the extrusion die and the foamed bead or strand is subsequently cooled. The resulting compostable or biobased foamed bead has a specific gravity less than 0.15 g/cm3 and the foam is compostable, as determined by ASTM D6400.
    Type: Application
    Filed: July 7, 2011
    Publication date: January 12, 2012
    Applicant: Lifoam Industries
    Inventors: Adam R. Pawloski, Jeffrey J. Cernohous, Kent Kaske
  • Patent number: D804543
    Type: Grant
    Filed: June 29, 2016
    Date of Patent: December 5, 2017
    Assignee: Lifoam Industries, LLC
    Inventors: Roberto Carvajal, Aaron Jones, Michael Flanagan