Abstract: A system for and method of controlling the heat input in a welding operation are provided. The system includes an arc welding power supply configured to output a welding waveform to a welding torch. The welding power supply includes a waveform generator to generate an output welding waveform. The power supply also includes a controller to optimize the output welding waveform based on a desired welding temperature. The optimization is performed by adjusting at least one of a power ratio and a duration ratio. The power ratio is a ratio of a power of a negative portion of the welding waveform to a power of a positive portion of the welding waveform, and the duration ratio is a ratio of a duration of a negative portion of the welding waveform to a duration of a positive portion of the welding waveform. The desired welding temperature is one of a temperature setpoint and a temperature range.

Abstract: Systems and methods for selecting a welding output waveform based on characterizing a welding circuit output path with respect to its electrical characteristics. At least one electrical characteristic (e.g., inductance, resistance) of a welding output circuit path connected to a welding power source is determined. A welding output waveform is selected from a plurality of welding output waveforms based on the determined electrical characteristics. As a result, the selected welding output waveform is matched to the welding output circuit path electrical characteristics to provide superior welding performance.

Abstract: A welding gun assembly having a connection between a diffuser and the inner gun tube which provides increased strength between the diffuser and the gun tube to prevent inadvertent damage to the welding torch and upstream components. The diffuser comprises an engagement portion which engages with, and overlaps, at least a part of a sturdier portion of the inner gun tube. This engagement provides a stronger and more stable connection between the gun tube and the diffuser.

Abstract: A welding gun assembly having a connection between a diffuser and the inner gun tube which provides increased strength between the diffuser and the gun tube to prevent inadvertent damage to the welding torch and upstream components. The diffuser comprises an engagement portion which engages with, and overlaps, at least a part of a sturdier portion of the inner gun tube. This engagement provides a stronger and more stable connection between the gun tube and the diffuser.

Abstract: A welding gun assembly having a connection between a diffuser and the inner gun tube which provides increased strength between the diffuser and the gun tube to prevent inadvertent damage to the welding torch and upstream components. The diffuser comprises an engagement portion which engages with, and overlaps, at least a part of a sturdier portion of the inner gun tube. This engagement provides a stronger and more stable connection between the gun tube and the diffuser.

Abstract: A robotic device includes a robot arm. A fluid-powered tool is located on the robot arm. A hose supplies a pressurized working fluid to the fluid-powered tool. A fluid motor is coupled to an electric generator to drive the electric generator. An actuator selectively supplies the pressurized working fluid to the fluid motor. A battery is operatively connected to receive electrical energy from the electric generator. A controller is powered by the battery and is operatively connected to the actuator to control operation of the fluid motor and charging of the battery by the electric generator.

Abstract: The exposed metal tip of the strike end of an SMAW welding electrode is covered with a protective coating formed from a binder and metal particles. Because metal particles rather than graphite particles are used to provide electrical conductivity to this protective coating, flare-up of the arc when initially struck is eliminated substantially completely. In addition, the potential for weld porosity problems is also eliminated, because the metal particles of the inventive electrode do not produce CO2 as a reaction by-product which can ultimately lead to improper welding technique.

Abstract: Embodiments of the present invention are engine drive welding and/or cutting systems which optimize the utilization of engine drive systems, including hybrid engine drive systems. Embodiments include modular systems which allow for the remote utilization of a battery powered module which can be separated from an engine drive generator power supply. Other embodiments include engine drive power supplies that can communicate with a load coupled to the power supply, such as welders, cutters and wire feeders to determine an optimum operational level. Further embodiments include engine drive power supplies that can be coupled together to optimize fuel and system usage.

Abstract: A robotic accessory mounting assembly used in connection with a robot to attach an accessory to the robot, the mounting assembly including a cable connected to an implement mounted on the robot; the cable having a cable length; the implement including a first component having a first length, wherein the implement with the first component has an implement length that corresponds to the cable length; and a second component adapted to replace the first component, the second component having a length less than the first component, wherein replacement of the first component with the second component reduces the implement length defining a clearance relative to the cable length to receive an accessory mount in-line with the implement.

Abstract: A system and method are disclosed for securing a welding device where functionality of the welding device can be limited or restricted due to an electronic signal between a lock component and an activation device. The activation device can be paired with the welding device, and in turn, the lock component, in which an electronic signal is communicated there between. Based upon whether the electronic signal is received by the lock component and the welding device, the lock device can be configured to de-activate or prevent a power supply (e.g., motor, generator, energy storage device, etc.) of the welding device from activating.

Abstract: Virtual reality arc welding systems that provide virtual reality simulations for training purposes. Virtual reality welding systems to aid in training welding students may provide a programmable processor-based subsystem, a rendering engine, an analysis engine, and recommended corrective actions based on virtual testing results.

Abstract: A torch for connection to an electric arc welding system having a wire feeder, a power source and a weld process controller for the power source. The torch being connected to the front end of a welding gun, which gun has a rear end with a first unique component of a connector. The welding system has a second component of the connector matching the first component. The gun has a communication channel extending from the torch to the first component for transmitting data to the welding system through the connector. The torch has a memory with an identification code outputted on the communication channel to the first component and the system has a decoder circuit connected to the second component and responsive to a selected identification code.

Abstract: A system and method of welding is provided where a pulse welding power supply is coupled with a magnetic field power supply such that a magnetic field can be generated proximate to a welding arc during pulse welding. During pulse welding a magnetic field is used to direct the welding arc and a droplet being transferred in the arc.

Abstract: Arc welding systems, methods, and apparatus that provide dual-spectrum, real-time viewable, enhanced user-discrimination between arc welding characteristics during an arc welding process. Welding headgear is configured to shield a user from harmful radiation and to include a digital camera or cameras to provide dual-spectrum (i.e., both visible spectrum and infrared spectrum) real-time digital video image frames. The welding headgear is also configured with an optical display assembly for displaying real-time digital video image frames to the user while wearing the headgear during an arc welding process. Image processing is performed on the visible and infrared spectrum video image frames to generate dual-spectrum video image frames providing an integrated and optimized view of both the visible and thermal characteristics of the arc welding process which can be viewed by the user on the optical display assembly in real time.

Abstract: The invention described herein generally pertains to a system and method for a welding device and, in particular, a hybrid welding device, that leverages a renewable energy source for a source of electrical current. The welding device can include one or more renewable energy kits that harvest renewable energy sources for performing a welding operation or a powering at least one of a device or component external to the welding device. The welding device includes renewable energy component that collects an input to convert to an electrical current that can be used as a replacement current, a supplemental current, or a complimentary current.

Abstract: A clamp and method of use may be configured to detect whether a clamp is properly secured to an object, and whether that proper securement is maintained. One embodiment of a clamp may include a first portion and a second portion. The relative positions of the first and second portions may be selectively adjusted using a positioner. A sensor assembly may be secured between said first and second portions to determine if the first portion engages the work piece with the proper force. Multiple clamps may be used on a single work piece, and those clamps may be in communication with a common controller to alert the user when any clamp experiences a force other than the force the user desires.