Abstract: A process for continuously making a terpolymer or a tetrapolymer utilizing ethylene, an alpha olefin, and at least one polyene. This process allows for the creation of products with high polyene contents and broad molecular weight distributions while utilizing a continuous flow reactor and a known catalyst. The process allows for these products to be made without gelling, or fouling of the reactor.

Abstract: A process and the resultant product from the process for continuously making an EPDM utilizing ethylene, propylene, and dienes. This process allows for the creation of products with high diene contents and broad molecular weight distributions while utilizing a continuous flow reactor and a known catalyst. The process allows for these products to be made without gelling, or fouling of the reactor, which are problems known in the art.

Abstract: A flame retardant brominated rubber polymeric composition, wherein the composition can include ethylene propylene ethylidene norbornene rubber polymer and from 12 weight percent to 55 weight percent of bromine covalently bonded thereto. The method can include dissolving a liquid ethylene propylene ethylidene norbornene rubber polymer in hexane with myrcene, forming the composition. The method can include dissolving ethylene propylene ethylidene norbornene rubber polymer in hexane, forming a solution, and adding bromine, or blending N-bromo-succinimide into the solution, forming a suspension. The method can include heating the suspension and stifling the suspension until all bromine in the N-bromo-succinimide has reacted with the ethylene propylene ethylidene norbornene rubber polymer, forming the composition as a solid in a liquid. The method can include removing the liquid from the solid, and flashing off the hexane from the liquid to extract the composition.

Abstract: A compatibilized silica for incorporation into natural and synthetic polymers in latex form using precipitated or fumed silica with at least two organosilicon coupling compounds in an aqueous suspension. Polymer-silica reinforced masterbatches are prepared by addition of the compatibilized silica slurry using the formed compatibilized silica.

Abstract: A functionalized silica for incorporation into natural and synthetic polymers in latex form using precipitated or fumed silica with at least two organosilicon coupling compounds in an aqueous suspension to allow polyamide to load into the polymer latex or to allow polyurethane to load into the polymer latex without disturbing silica-polymer bonds. Polymer-silica reinforced masterbatches are prepared by addition of the functionalized silica slurry using the formed functionalized silica having two different silanes, one for coupling to polyamide or polyurethane and the polymer, the other for connecting directly to the polymer.

Abstract: A polymer masterbatch in latex form having nanomaterials and a compatibilized silica for incorporation into natural and synthetic polymers in latex form using precipitated or fumed silica with at least two organosilicon coupling compounds attached to the silica in an aqueous suspension.

Abstract: A highly loaded silica wet masterbatch utilizing a functionalized silica dry precipitated silica with a specific surface area in the range of 100 to 300 m2/gm treated with a plurality of silanes coupling agents to form a wet polymer silica masterbatch, then blending the masterbatch with a latex rubber component that includes a styrene-butadiene copolymer rubber or a blend of the styrene-butadiene copolymer rubber and another conjugated diene base rubber using a plurality of coupling agents simultaneously.

Abstract: A rubber composition and a tire using the rubber composition utilizing a functionalized silica dry precipitated silica with a specific surface area in the range of 100 to 300 m2/gm treated with a plurality of silanes coupling agents to form a wet polymer silica masterbatch, then blending the masterbatch with a latex rubber component that includes a styrene-butadiene copolymer rubber or a blend of the styrene-butadiene copolymer rubber and another conjugated diene base rubber using a plurality of coupling agents simultaneously.

Abstract: A durable substrate coating and a process of making include a resin master batch. The resin master batch can include ethylene propylene diene with a polymethylene backbone, mineral spirits, fillers, a de-tackifier, a curative, an activator component, and a metal dryer. The process can include adding the mineral spirits to: the ethylene propylene diene, a plasticizer, and the de-tackifier, and blending to form a solution. The process can include adding the fillers, a light stabilizer, a rheology modifier, and a pigment to the solution, forming a first mixture. The process can include adding another rheology modifier, another light stabilizer, an antioxidant, and a curative to the first mixture, forming a second mixture. The process can include mixing the second mixture to homogenously disperse each ingredient while maintaining a temperature of 60 degrees Celsius to prevent the mineral spirits from flashing.

Abstract: A flame retardant brominated rubber polymeric composition, wherein the composition can include ethylene propylene ethylidene norbornene rubber polymer and from 12 weight percent to 55 weight percent of bromine covalently bonded thereto. The method can include dissolving a liquid ethylene propylene ethylidene norbornene rubber polymer in hexane with myrcene, forming the composition. The method can include dissolving ethylene propylene ethylidene norbornene rubber polymer in hexane, forming a solution, and adding bromine, or blending N-bromo-succinimide into the solution, forming a suspension. The method can include heating the suspension and stifling the suspension until all bromine in the N-bromo-succinimide has reacted with the ethylene propylene ethylidene norbornene rubber polymer, forming the composition as a solid in a liquid. The method can include removing the liquid from the solid, and flashing off the hexane from the liquid to extract the composition.

Abstract: A solvent-less liquid ethylene propylene diene rubber compound and a solvent-less liquid ethylene propylene rubber compound are provided. The compounds can include a liquid ethylene propylene diene or a liquid ethylene propylene mixed with a filler system, a plasticizer, and a cross-linking agent to form the compound. The compound can have a viscosity ranging from 150,000 centipoises to 750,000 centipoises at a temperature of 23 degrees Celsius, allowing the compound to be liquid injection moldable. The compound can contain substantially no solvent.

Abstract: A method for making a high silica loaded polymeric composition by forming a pretreated silica by creating an aqueous slurry with a silica and a silane, mixing a solvent with the silane and adding the mixture to the silica, or spraying silane on the silica allowing the liquids to be absorbed into the silica. The method includes coupling the silane onto the silica, adding the pretreated silica to a carrier, forming a slurry, heating the slurry, and mixing preheated polymeric rubber latex with the heated slurry to form a latex slurry, then blending a coagulant with the latex slurry while stirring and allowing coagulation of the latex slurry to form the high silica loaded polymeric rubber composite.

Abstract: A polymer composition of a compatibilized silica in blends of acrylonitrile butadiene polymer and styrene butadiene polymer comprising six to ninety percent by weight of a compatibilized silica, at least one percent by weight of a coupling agent, at least one percent by weight of a styrene butadiene polymer, and at least one percent by weight of an acrylonitrile butadiene polymer is described herein. The polymer composition can have a minimum amount of at least ten percent by weight of 15:50 ratio, acrylonitrile to butadiene polymer, with the remainder being compatibilized silica.

Abstract: A recycled elastomeric composition that can include a natural rubber, a synthetic elastomeric polymer, or combinations thereof is described herein. The synthetic elastomeric polymer can include butadiene and styrene. The recycled elastomeric composition can also include a compatibilized silica with a coupling agent, a crumb rubber, a carbon black, a filler, and an extender oil. Articles comprising the recycled elastomeric composition can include: floor mats, tires, belts, rollers, footwear, wire or cable jacketing, roof edging, tubulars, and marine impact bumpers.

Abstract: A polymer composition of a compatibilized silica in blends of acrylonitrile butadiene polymer and styrene butadiene polymer comprising six to ninety percent by weight of a compatibilized silica, at least one percent by weight of a coupling agent, at least one percent by weight of a styrene butadiene polymer, and at least one percent by weight of an acrylonitrile butadiene polymer is described herein. The polymer composition can have a minimum amount of at least ten percent by weight of 15:50 ratio, acrylonitrile to butadiene polymer, with the remainder being compatibilized silica.

Abstract: An elastomeric thermoplastic non-vulcanized terpolymer composition formed from acrylonitrile, styrene, and liquid 1,3-butadiene is disclosed herein. The terpolymer can have from 20 percent by weight to 50 percent by weight of the acrylonitrile, from 0.5 percent by weight to 20 percent by weight of the styrene, and from 30 percent by weight to 79.5 percent by weight of the butadiene. The acrylonitrile can be cross-linked to the styrene. The thermoplastic non-vulcanized terpolymer can include fillers, UV stabilizers, and plasticizers. Also disclosed is an article formed by the elastomeric thermoplastic non-vulcanized terpolymer and a process for making the composition.

Abstract: A process for forming a compatibilized silica and nitrile polymer blend in latex form is described herein. The process can include treating a silica with a coupling agent in aqueous suspension to form a compatibilized silica slurry. The coupling agent can have the capacity of chemically reacting with the surface of the silica to bond the coupling agent thereto. The process can include blending at least a portion of the compatibilized silica slurry into a styrene butadiene polymer latex, forming a silica styrene butadiene polymer latex, and blending at least a portion of the compatibilized silica slurry into an acrylonitrile butadiene polymer latex, forming a silica acrylonitrile butadiene polymer latex. The process can include blending the silica styrene butadiene polymer latex with the silica acrylonitrile butadiene polymer latex, forming the compatibilized silica and nitrile polymer blend.

Abstract: A recycled elastomeric composition that can include a natural rubber, a synthetic elastomeric polymer, or combinations thereof is described herein. The synthetic elastomeric polymer can include butadiene and styrene. The recycled elastomeric composition can also include a compatibilized silica with a coupling agent, a crumb rubber, a carbon black, a filler, and an extender oil. Articles comprising the recycled elastomeric composition can include: floor mats, tires, belts, rollers, footwear, wire or cable jacketing, roof edging, tubulars, and marine impact bumpers.

Abstract: High structure carbon black-styrene butadiene compositions and methods for making such are provided herein. In addition, articles made from the high structure carbon black-styrene butadiene compositions are also provided. The method can include high shear grinding a carbon black comprising from 1 percent by weight to 50 percent by weight of high structure carbon black that forms shear ground carbon black, and combining the shear grinded carbon black with water to form a carbon black slurry.