Abstract: A rotary component with a rotor having a plurality of teeth arranged around the perimeter of the rotor. Each tooth has a crown and each pair of adjacent teeth has a valley therebetween. The crowns of the teeth lie on a curved envelope forming the perimeter of the rotor. The perimeter of the rotor has a non-circular profile with at least two protruding portions alternating with receding portions, in which the distance between the midpoints of the crowns of each pair of adjacent teeth is substantially the same, the profile of the valley between each pair of adjacent teeth is substantially the same, and the distance between the midpoint of each crown and the axis of the rotor varies around the perimeter to produce the said non-circular profile.

Abstract: A one way isolator for high torque devices, such as alternator-starters, driven by a flexible drive means includes a hub and a sheave each of which includes at least one stop member. The hub and sheave are linked by a isolating spring and, via a bearing and/or bushing, can rotate with respect to each other to provide isolation, through the spring, from torque variations when torque is transferred from the flexible drive means to the device. When substantial amounts of torque are transferred from the device to the flexible drive means, the sheave rotates with respect to the hub to bring the stop members into contact such that the isolator then acts like a solid pulley to facilitate the transfer of the torque from the device.

Abstract: An overrunning accessory decoupler with a locking mechanism provides the desired overrunning accessory decoupler functionality and also permits torque to be transferred from the accessory to which the decoupler is installed to the drive of the engine when desired. In one embodiment, the decoupler includes a locking mechanism that is controlled by centrifugal forces developed in the decoupler to lock the decoupler to permit the accessory to transfer torque to the drive to start or boost the engine. In another embodiment, the decoupler locking mechanism includes an electromagnet that can be energized to lock and/or unlock the decoupler.

Abstract: A tensioner operable to substantially maintain a specified tension in a flexible drive, such as a belt or chain, includes a spring, mounted laterally to the pivot shaft of the tensioner, which biases the tensioner arm towards the flexible drive. The spring is arcuate in shape and is maintained in a correspondingly arc-shaped spring retainer on a mounting plate of the tensioner. The arcuate shape of the spring and spring guide on the tensioner arm follows as the tensioner arm pivots towards and away from the flexible drive. The tensioner also has a wear take up mechanism to maintain the friction bushing in continuous engagement with the tensioner arm.

Abstract: A tensioner for tensioning a flexible drive means, such as a timing belt or chain, includes a pulley to contact the belt. The pulley is mounted on a tensioner arm and the tensioner arm can be rotated about a pivot shaft mounted to the tensioner by a spring. The axis about which the pulley rotates is spaced from the axis of the rotation of the tensioner arm with respect to the pivot shaft and the spacing of these axes of rotation results in the pulley moving through an eccentric towards or away from the belt when the tensioner arm is rotated. A stop is used to limit the range of movement of the tensioner arm between a desired range of movement defined by a free arm stop and a backstop. The position of the stop is adjustable by an installer. The angular range of movement of the tensioner arm is adjustable from a position suitable for installation of the tensioner to a position suitable for operation of the installed tensioner.

Abstract: A decoupler assembly is provided for allowing an alternator to be rotatably driven by a serpentine belt in an engine of an automotive vehicle and for allowing the speed of the belt to oscillate relative to the alternator. A hub is fixedly carried by a drive shaft from the alternator for rotation therewith. A pulley is rotatably journaled to the hub by a ball bearing assembly. A bare, helical clutch spring is operatively coupled between the hub and pulley for transferring rotational movement from the pulley to the hub during acceleration of the pulley relative to the hub by the serpentine belt and for allowing the hub to overrun the pulley during deceleration of the pulley relative to the hub. A torque limiter, preferably a spring or sleeve, is wrapped about the torsion spring limiting outward expansion of the torsion spring and isolating the torsion spring from torques above a predetermined limit.

Abstract: A decoupler assembly that includes a hub, a drive member disposed about the hub, and a clutch coupling the hub and the drive member. The drive member is disposed about the hub for rotation about a rotational axis and includes an inner clutch surface. The clutch includes a carrier, a plurality of arcuate springs, and a wrap spring. The carrier is received between the hub and the drive member. The arcuate springs are mounted to the carrier and are configured to transmit rotary power between the carrier and the hub. The wrap spring includes a proximal end, which is drivingly coupled to the carrier, and a plurality of helical coils that are engaged to the inner clutch surface of the drive member.

Abstract: A tensioner assembly for a drive system, including a chain, of an internal combustion engine, includes a housing that is fixedly secured to the internal combustion engine. A piston is disposed within the housing. The piston is moveable between retracted and extended positions. The piston generates a force. A pivoting guide operatively extends between the chain of the drive system and the piston. The pivoting guide applies a first portion of the force against the chain. A lever is operatively connected to the piston between the piston and the pivoting guide. The lever translates the force from the piston to the pivoting guide. The tensioner assembly also includes a cam member that is pivotally coupled to the housing and is slidingly engaged with the pivoting guide. The cam member abuts the lever such that movement of the lever by the piston pivots the cam member in a manner that applies a second portion of the force against the pivoting guide in a varying magnitude.

Abstract: A tensioner has a base plate and a pivot arm. A first end of the pivot arm is pivotally mounted to the base plate for rotation about a first axis. A spring biases the pivot arm to rotate in a tensioning direction. A push rod assembly is pivotally mounted to the second end of the pivot arm. The push rod assembly is rotatable about a second axis extending parallel to the first axis. The push rod assembly frictionally engages the pivot arm generating frictional forces counter acting and damping the spring bias. When the tensioning guide is forced to rotate in the tensioning direction, the acting moment arm of the push rod force causing the guide to rotate towards the endless drive, is considerable longer at the end of the tensioning stroke than in the beginning of the stroke.

Abstract: A tensioner enables easy and reliable reinstallation of the tensioner and belt in the field service while simultaneously making it possible to utilize a one-way clutch device to ensure continuous belt tension control without cumbersome manual alignment and/or realignment procedures. The tensioner has a pivot shaft configured for mounting on an engine surface. A tensioner arm is mounted on the pivot shaft for pivotal movement between a free arm stop position and premount stop position. A belt-engaging pulley is mounted for rotation on the tensioner arm. A base cup is rotatably mounted around an end of the pivot shaft. The base cup has an arcuate slot having a free arm stop end and a premount stop end. The tensioner arm cooperates with the arcuate slot limiting the pivotal movement of the tensioner arm. A spring is coupled between the tensioner arm and the base cup biasing the tensioner arm in a belt-tensioning direction.

Abstract: A selective combustion starting system and method selectively provides a proper amount of fuel to one or more combustion chambers in an internal combustion engine. The particular combustion chambers selected depend upon the state of the piston of the combustion chamber and the volume of the combustion chamber, which is dependent upon the position of the piston. Once proper amounts of fuel have been provided to the one or more combustion chambers, the resulting fuel air mixture in the combustion chambers is ignited and combusts to rotate the crankshaft of the engine to commence normal operation of the engine.

Abstract: A decoupler assembly is provided for allowing an alternator to be rotatably driven by a serpentine belt in an engine of an automotive vehicle and for allowing the speed of the belt to oscillate relative to the alternator. A hub is fixedly carried by a drive shaft from the alternator for rotation therewith. A pulley is rotatably journaled to the hub by a ball bearing assembly. A bare, helical clutch spring is operatively coupled between the hub and pulley for transferring rotational movement from the pulley to the hub during acceleration of the pulley relative to the hub by the serpentine belt and for allowing the hub to overrun the pulley during deceleration of the pulley relative to the hub. A torque limiter, preferably a spring or sleeve, is wrapped about the torsion limiting outward expansion of the torsion isolating the torsion spring from torques above a predetermined limit.

Abstract: A synchronous drive apparatus includes first and a second rotors. The rotors have multiple teeth for engaging sections of an elongate drive structure. A rotary load assembly couples to the second rotor. The elongate drive structure engages about the rotors. The first rotor drives and the second rotor is driven by the elongate drive structure. One of the rotors has a non-circular profile having at least two protruding portions alternating with receding portions. The rotary load assembly presents a periodic fluctuating load torque when driven in rotation. The angular positions of the protruding and receding portions of the non-circular profile relative to the angular position of the second rotor, and the magnitude of the eccentricity of the non-circular profile, are such that the non-circular profile applies to the second rotor an opposing fluctuating corrective torque which reduces or cancels the fluctuating load torque of the rotary load assembly.

Abstract: A decoupler assembly for transferring rotary movement between an engine driven shaft and a serpentine belt. The decoupler includes a hub configured to be assembled to the shaft. The hub has a helical first slot formed therein. A pulley is rotatably coupled to the hub. A carrier is mounted on the hub and includes a helical second slot formed therein, as well as an anti-ramp up boss formed thereon. A thrust plate is fixed to the hub and has a slot formed therein. A torsion spring is compressed between a hub end retained in the helical first slot and a carrier end retained in the helical second slot for transferring torque between the hub and carrier. The anti-ramp up boss travels within the slot formed in the thrust plate for limiting rotation between the carrier and thrust plate and preventing rotation of the torsion spring relative to the hub and carrier.

Abstract: A decoupler assembly (20) is provided for transferring rotational torque between a drive shaft (16) and a drive belt (18) of an automotive engine. The decoupler assembly includes a drive hub (40) configured to be fixedly secured to the drive shaft. A pulley (22) is rotatably coupled to the drive hub (40) and adapted to be drivingly engaged with the belt (18). A spring shell (70, 100) is operatively coupled between the drive hub and the pulley for selective rotation therewith and a biasing member (130) is operatively coupled between the spring shell and the drive hub for isolating oscillatory vibrations between the drive hub and the pulley caused by rotation of the drive shaft. A clutch element (140) is seated between the spring shell (70, 100) and the pulley (22) for selectively transferring rotational torque from the drive hub to the pulley.

Abstract: A belt tensioner for tensioning the belt of a belt drive system includes an eccentric adjusting member, a pivot structure eccentrically mounted on the adjusting member for pivoting around the adjusting member, a belt-tensioning pulley mounted to rotate on the pivot structure, a biasing member that resiliently biases the pivot structure in a belt-tightening direction, and a coupling structure. The coupling structure temporarily couples the pivot structure to the adjusting member to pivot with it during a belt installation procedure, and the configuration keeps the coupling structure unloaded except for a limited period of time during the installation procedure such that the coupling structure can be installed and removed easily. The tensioner is rendered operative after the pivot structure is uncoupled from the adjusting member, thus allowing the pivot structure to pivot with respect to the adjusting member.

Abstract: A control system and method for controlling a vehicle system, such as an engine, is taught. The controller uses the angular position of a rotating component, and in particular the angular phase of the rotating component to another rotating component, as an input. The input is determined with high resolution, yet is determined in a computationally efficient manner to reduce the amount of computation which must be performed by the controller. By producing a high resolution result in a computationally efficient manner, the result can be available to the controller almost immediately after the measurement is taken and the cost of controller can be less than it otherwise would be. In some embodiments, the system and method can also accurately determine the static angular position of one or more rotating members. The system and method are believed to be particularly suitable for determine the angular phasor between one or more camshafts and the crankshaft of an engine.

Abstract: A tensioner (10) features a backstop device (40) which allows free rotation of the pivot arm (20) in one direction but not the other. Reverse rotation is prevented by friction that is able to resist torque on the pivot arm (20) under ordinary operating conditions which otherwise could permit belt tooth-skip to occur. In disclosed embodiments, the backstop device (40) includes a stop sleeve (50) and a clamp holder (60) which are axially interlocked and are able to rotate relative to each other. A clutch spring (80) surrounds permits relative rotation between the stop sleeve (50) and the clamp holder (60) in one direction but not the other. A clamp (70) retained within the clamp holder (60) frictionally engages the pivot shaft. A viscous coupling may be used in place of the frictional clamp.

Abstract: A non-circular sprocket component comprises a rotor (11) having a plurality of teeth (16) arranged around the perimeter of the rotor, each tooth having a crown (9), and each pair of adjacent teeth having a valley (8) therebetween. The crowns of the teeth lie on a curved envelope forming the perimeter of the rotor. The perimeter has a non-circular profile having at least two protruding portions (22, 23) alternating with receding portions (24, 25). The distance between the midpoints (V) of the crowns (9) of each pair of adjacent teeth is substantially the same. The profile of the valley (8) between each pair of adjacent teeth is substantially the same. The distance between the midpoint (V), of each crown (9) and the axis (A) of the rotor varies around the perimeter to produce the said non-circular profile.

Abstract: A selective combustion starting system and method selectively provides a proper amount of fuel to one or more combustion chambers in an internal combustion engine. The particular combustion chambers selected depend upon the state of the piston of the combustion chamber and the volume of the combustion chamber, which is dependent upon the position of the piston. Once proper amounts of fuel have been provided to the one or more combustion chambers, the resulting fuel air mixture in the combustion chambers is ignited and combusts to rotate the crankshaft of the engine to commence normal operation of the engine.