Patents Assigned to Lithocrete, Inc.
  • Patent number: 9580915
    Abstract: A method of imprinting a visual and textural pattern upon a concrete surface. The method includes configuring a decorative finishing tool to define a particular visual and textural pattern. An exposed surface of a concrete mixture is finished to dispose a quantity of cement/fines paste derived from the concrete mixture at the exposed surface thereof. The exposed surface of the concrete mixture is further finished with the decorative finishing tool to imprint the visual and textural pattern upon the exposed surface, with at least a portion of the decorative finishing tool being troweled over the exposed surface to create the visual and textural pattern in the concrete.
    Type: Grant
    Filed: January 19, 2016
    Date of Patent: February 28, 2017
    Assignee: Lithocrete, Inc.
    Inventor: Ronald D. Shaw
  • Patent number: 9562360
    Abstract: Provided is a method of installing a tile mosaic upon a vertical concrete surface. The method includes providing a plurality of tiles, a tile support, and a concrete form. The plurality of tiles are adhered to the tile support to define a mosaic assembly. The tiles are positioned on the tile support corresponding to the mosaic. The mosaic assembly is connected to the concrete form, and concrete is poured within the concrete form such that a portion of the tiles become embedded within the concrete. The tile support is subsequently detached from the concrete form and the concrete form is removed from the hardened concrete. The tile support is additionally removed from the plurality of tiles to reveal the mosaic on vertical surface of the concrete structure.
    Type: Grant
    Filed: February 1, 2016
    Date of Patent: February 7, 2017
    Assignee: LITHOCRETE, INC.
    Inventors: Robin Brailsford, Ronald D. Shaw
  • Patent number: 9340062
    Abstract: A mosaic concrete product, methods of creating the same, and methods of fabricating a module for use in creating the mosaic are provided. The methods of installing the mosaic upon an uncured concrete surface utilize the module. The module may be fabricated by mapping out tile in a design corresponding to the mosaic; adhering the tile to a template utilizing an adhesive, the tile being positioned thereon corresponding to the design; and allowing the adhesive to set. The module may define upper and lower surfaces, the upper surface including the tile adhered thereto. The methods of installing the mosaic comprises: positioning the module upon the uncured concrete surface; embedding the tile into the concrete surface; massaging the tile into the concrete surface to interpose a quantity of cement/fines paste between the adjacent tiles; and finishing the concrete surface.
    Type: Grant
    Filed: July 14, 2015
    Date of Patent: May 17, 2016
    Assignee: Lithocrete, Inc.
    Inventors: Robin Brailsford, Lee A. Shaw, Ronald D. Shaw
  • Patent number: 9267284
    Abstract: A decorative concrete product and method of making the same is provided. The concrete surface carries a unique textural and visual decorative pattern that is troweled over the uncured surface. The decorative pattern strategically conceals any imperfections in the concrete surface. A decorative finishing tool is utilized to create a unique and consistent pattern throughout the exposed surface of the concrete. Unique visual patterns may include any aesthetic design including wood grain, or lightly finished honed or cut stone. The decorative finishing tool may be configured so that varying textures and contours may consistently be imprinted throughout the concrete. Advantageously, the cured concrete retains the durability of a concrete surface while carrying a visually and texturally appealing appearance.
    Type: Grant
    Filed: February 11, 2014
    Date of Patent: February 23, 2016
    Assignee: Lithocrete, Inc.
    Inventor: Ronald D. Shaw
  • Patent number: 9114664
    Abstract: A mosaic concrete product, methods of creating the same, and methods of fabricating a module for use in creating the mosaic are provided. The methods of installing the mosaic upon an uncured concrete surface utilize the module. The module may be fabricated by mapping out tile in a design corresponding to the mosaic; adhering the tile to a template utilizing an adhesive, the tile being positioned thereon corresponding to the design; and allowing the adhesive to set. The module may define upper and lower surfaces, the upper surface including the tile adhered thereto. The methods of installing the mosaic comprises: positioning the module upon the uncured concrete surface; embedding the tile into the concrete surface; massaging the tile into the concrete surface to interpose a quantity of cement/fines paste between the adjacent tiles; and finishing the concrete surface.
    Type: Grant
    Filed: July 1, 2014
    Date of Patent: August 25, 2015
    Assignee: Lithocrete, Inc.
    Inventors: Robin Brailsford, Lee A. Shaw, Ronald D. Shaw
  • Patent number: 9102572
    Abstract: A method of forming a concrete wall having a substantially uniform exterior surface texture. The method includes the initial step of pouring concrete into a wall form. The concrete is poured from a first mixture and is allowed to cure. After the concrete is cured, the wall form is removed from the resultant concrete base structure. A roughened texture is then created on the base structure. A finishing mixture is then applied to the roughened texture. The finishing mixture may be created by separating the aggregate from a portion of the remaining first mixture. The finishing mixture creates a smooth texture on the exterior surfaces of the initially formed base structure.
    Type: Grant
    Filed: August 11, 2014
    Date of Patent: August 11, 2015
    Assignee: Lithocrete, Inc.
    Inventors: Ronald D. Shaw, Lee A. Shaw
  • Patent number: 8962088
    Abstract: A method for forming a uniform texture concrete wall using Shotcrete or other pneumatically projected concrete materials. The method generally includes forming an exterior face mixture from a concrete mixture wherein the large aggregates are removed such that when the face mixture is pneumatically applied to a base structure, the face mixture defines a uniform surface.
    Type: Grant
    Filed: March 15, 2013
    Date of Patent: February 24, 2015
    Assignee: Lithocrete, Inc.
    Inventor: Ronald D. Shaw
  • Patent number: 8962087
    Abstract: A method of forming a concrete wall having a substantially uniform exterior surface texture. The method includes the initial step of pouring concrete into a wall form. The concrete is poured from a first mixture and is allowed to cure. After the concrete is cured, the wall form is removed from the resultant concrete base structure. A roughened texture is then created on the base structure. A finishing mixture is then applied to the roughened texture. The finishing mixture may be created by separating the aggregate from a portion of the remaining first mixture. The finishing mixture creates a smooth texture on the exterior surfaces of the initially formed base structure.
    Type: Grant
    Filed: October 24, 2013
    Date of Patent: February 24, 2015
    Assignee: Lithocrete, Inc.
    Inventors: Ronald D. Shaw, Lee A. Shaw
  • Patent number: 8936411
    Abstract: A method of forming architectural concrete in a quicker and more cost effective manner relative to conventional concrete formation methods. The method includes forming the architectural concrete without the use of a surface retarder, and using prescribed amounts of fine sand and aggregate to allow for creation of the desired aesthetic look of the architectural concrete.
    Type: Grant
    Filed: September 12, 2013
    Date of Patent: January 20, 2015
    Assignee: Lithocrete, Inc.
    Inventor: Ronald D. Shaw
  • Publication number: 20140272147
    Abstract: A method for forming a uniform texture concrete wall using Shotcrete or other pneumatically projected concrete materials. The method generally includes forming an exterior face mixture from a concrete mixture wherein the large aggregates are removed such that when the face mixture is pneumatically applied to a base structure, the face mixture defines a uniform surface.
    Type: Application
    Filed: March 15, 2013
    Publication date: September 18, 2014
    Applicant: Lithocrete, Inc.
    Inventor: RONALD D. SHAW
  • Patent number: 8793964
    Abstract: A mosaic concrete product, methods of creating the same, and methods of fabricating a module for use in creating the mosaic are provided. The methods of installing the mosaic upon an uncured concrete surface utilize the module. The module may be fabricated by mapping out tile in a design corresponding to the mosaic; adhering the tile to a template utilizing an adhesive, the tile being positioned thereon corresponding to the design; and allowing the adhesive to set. The module may define upper and lower surfaces, the upper surface including the tile adhered thereto. The methods of installing the mosaic comprises: positioning the module upon the uncured concrete surface; embedding the tile into the concrete surface; massaging the tile into the concrete surface to interpose a quantity of cement/fines paste between the adjacent tiles; and finishing the concrete surface.
    Type: Grant
    Filed: January 7, 2013
    Date of Patent: August 5, 2014
    Assignee: Lithocrete, Inc.
    Inventors: Robin Brailsford, Lee A. Shaw, Ronald D. Shaw
  • Publication number: 20140157719
    Abstract: A decorative concrete product and method of making the same is provided. The concrete surface carries a unique textural and visual decorative pattern that is troweled over the uncured surface. The decorative pattern strategically conceals any imperfections in the concrete surface. A decorative finishing tool is utilized to create a unique and consistent pattern throughout the exposed surface of the concrete. Unique visual patterns may include any aesthetic design including wood grain, or lightly finished honed or cut stone. The decorative finishing tool may be configured so that varying textures and contours may consistently be imprinted throughout the concrete. Advantageously, the cured concrete retains the durability of a concrete surface while carrying a visually and texturally appealing appearance.
    Type: Application
    Filed: February 11, 2014
    Publication date: June 12, 2014
    Applicant: LITHOCRETE, INC.
    Inventor: RONALD D. SHAW
  • Publication number: 20140133908
    Abstract: A method for forming a concrete slab at a location subject to freezing temperatures is disclosed. Additionally, a method for forming a concrete slab with aggregate embedded at the exposed surface of the concrete slab is disclosed. The method contemplates utilization of a waterproof concrete mix.
    Type: Application
    Filed: January 16, 2014
    Publication date: May 15, 2014
    Applicant: LITHOCRETE, INC.
    Inventor: RONALD SHAW
  • Publication number: 20140130446
    Abstract: Provided is a method of installing a tile mosaic upon a vertical concrete surface. The method includes providing a plurality of tiles, a tile support, and a concrete form. The plurality of tiles are adhered to the tile support to define a mosaic assembly. The tiles are positioned on the tile support corresponding to the mosaic. The mosaic assembly is connected to the concrete form, and concrete is poured within the concrete form such that a portion of the tiles become embedded within the concrete. The tile support is subsequently detached from the concrete form and the concrete form is removed from the hardened concrete. The tile support is additionally removed from the plurality of tiles to reveal the mosaic on vertical surface of the concrete structure.
    Type: Application
    Filed: January 16, 2014
    Publication date: May 15, 2014
    Applicant: Lithocrete, Inc.
    Inventors: Robin Brailsford, Ronald D. Shaw
  • Patent number: 8684627
    Abstract: A decorative concrete product and method of making the same is provided. The concrete surface carries a unique textural and visual decorative pattern that is troweled over the uncured surface. The decorative pattern strategically conceals any imperfections in the concrete surface. A decorative finishing tool is utilized to create a unique and consistent pattern throughout the exposed surface of the concrete. Unique visual patterns may include any aesthetic design including wood grain, or lightly finished honed or cut stone. The decorative finishing tool may be configured so that varying textures and contours may consistently be imprinted throughout the concrete. Advantageously, the cured concrete retains the durability of a concrete surface while carrying a visually and texturally appealing appearance.
    Type: Grant
    Filed: August 27, 2012
    Date of Patent: April 1, 2014
    Assignee: Lithocrete, Inc.
    Inventor: Ronald D. Shaw
  • Publication number: 20140047793
    Abstract: Provided is a method of installing a tile mosaic upon a vertical concrete surface. The method includes providing a plurality of tiles, a tile support, and a concrete form. The plurality of tiles are adhered to the tile support to define a mosaic assembly. The tiles are positioned on the tile support corresponding to the mosaic. The mosaic assembly is connected to the concrete form, and concrete is poured within the concrete form such that a portion of the tiles become embedded within the concrete. The tile support is subsequently detached from the concrete form and the concrete form is removed from the cured concrete. The tile support is additionally removed from the plurality of tiles to reveal the mosaic on vertical surface of the concrete structure.
    Type: Application
    Filed: October 24, 2013
    Publication date: February 20, 2014
    Applicant: LITHOCRETE, INC.
    Inventors: ROBIN BRAILSFORD, RONALD D. SHAW
  • Publication number: 20140050854
    Abstract: A method of forming a concrete wall having a substantially uniform exterior surface texture. The method includes the initial step of pouring concrete into a wall form. The concrete is poured from a first mixture and is allowed to cure. After the concrete is cured, the wall form is removed from the resultant concrete base structure. A roughened texture is then created on the base structure. A finishing mixture is then applied to the roughened texture. The finishing mixture may be created by separating the aggregate from a portion of the remaining first mixture. The finishing mixture creates a smooth texture on the exterior surfaces of the initially formed base structure.
    Type: Application
    Filed: October 24, 2013
    Publication date: February 20, 2014
    Applicant: LITHOCRETE, INC.
    Inventors: RONALD D. SHAW, LEE A. SHAW
  • Publication number: 20130205710
    Abstract: Provided is a method of installing a tile mosaic upon a vertical concrete surface. The method includes providing a plurality of tiles, a tile support, and a concrete form. The plurality of tiles are adhered to the tile support to define a mosaic assembly. The tiles are positioned on the tile support corresponding to the mosaic. The mosaic assembly is connected to the concrete form, and concrete is poured within the concrete form such that a portion of the tiles become embedded within the concrete. The tile support is subsequently detached from the concrete form and the concrete form is removed from the hardened concrete. The tile support is additionally removed from the plurality of tiles to reveal the mosaic on vertical surface of the concrete structure.
    Type: Application
    Filed: March 1, 2013
    Publication date: August 15, 2013
    Applicant: LITHOCRETE, INC.
    Inventor: LITHOCRETE, INC.
  • Publication number: 20130125504
    Abstract: A mosaic concrete product, methods of creating the same, and methods of fabricating a module for use in creating the mosaic are provided. The methods of installing the mosaic upon an uncured concrete surface utilize the module. The module may be fabricated by mapping out tile in a design corresponding to the mosaic; adhering the tile to a template utilizing an adhesive, the tile being positioned thereon corresponding to the design; and allowing the adhesive to set. The module may define upper and lower surfaces, the upper surface including the tile adhered thereto. The methods of installing the mosaic comprises: positioning the module upon the uncured concrete surface; embedding the tile into the concrete surface; massaging the tile into the concrete surface to interpose a quantity of cement/fines paste between the adjacent tiles; and finishing the concrete surface.
    Type: Application
    Filed: January 7, 2013
    Publication date: May 23, 2013
    Applicant: LITHOCRETE, INC.
    Inventor: LITHOCRETE, INC.
  • Patent number: 8246269
    Abstract: An improved surface seeded exposed particulate concrete and method of making the improved surface seeded exposed particulate concrete is disclosed. Small particulate is sprayed over the upper surface of the concrete. The particulate may be sprayed using a material sprayer. The particulate may be uniformly sprayed to distances exceeding twenty feet. The particulate is mixed into a cement paste derived from the concrete mixture using floats. A surface retarder is then applied to cover the concrete surface. Subsequently, any surface film is washed from the surface of the concrete and the concrete is cured. The result is a surface seeded particulate with an exposed surface that is flat and is suitable for high traffic areas. The resultant surface may resemble stone, granite or marble.
    Type: Grant
    Filed: January 6, 2012
    Date of Patent: August 21, 2012
    Assignee: Lithocrete, Inc.
    Inventors: Lee A. Shaw, Ronald D. Shaw