Patents Assigned to Lithocrete, Inc.
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Patent number: 9580915Abstract: A method of imprinting a visual and textural pattern upon a concrete surface. The method includes configuring a decorative finishing tool to define a particular visual and textural pattern. An exposed surface of a concrete mixture is finished to dispose a quantity of cement/fines paste derived from the concrete mixture at the exposed surface thereof. The exposed surface of the concrete mixture is further finished with the decorative finishing tool to imprint the visual and textural pattern upon the exposed surface, with at least a portion of the decorative finishing tool being troweled over the exposed surface to create the visual and textural pattern in the concrete.Type: GrantFiled: January 19, 2016Date of Patent: February 28, 2017Assignee: Lithocrete, Inc.Inventor: Ronald D. Shaw
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Patent number: 9562360Abstract: Provided is a method of installing a tile mosaic upon a vertical concrete surface. The method includes providing a plurality of tiles, a tile support, and a concrete form. The plurality of tiles are adhered to the tile support to define a mosaic assembly. The tiles are positioned on the tile support corresponding to the mosaic. The mosaic assembly is connected to the concrete form, and concrete is poured within the concrete form such that a portion of the tiles become embedded within the concrete. The tile support is subsequently detached from the concrete form and the concrete form is removed from the hardened concrete. The tile support is additionally removed from the plurality of tiles to reveal the mosaic on vertical surface of the concrete structure.Type: GrantFiled: February 1, 2016Date of Patent: February 7, 2017Assignee: LITHOCRETE, INC.Inventors: Robin Brailsford, Ronald D. Shaw
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Patent number: 9340062Abstract: A mosaic concrete product, methods of creating the same, and methods of fabricating a module for use in creating the mosaic are provided. The methods of installing the mosaic upon an uncured concrete surface utilize the module. The module may be fabricated by mapping out tile in a design corresponding to the mosaic; adhering the tile to a template utilizing an adhesive, the tile being positioned thereon corresponding to the design; and allowing the adhesive to set. The module may define upper and lower surfaces, the upper surface including the tile adhered thereto. The methods of installing the mosaic comprises: positioning the module upon the uncured concrete surface; embedding the tile into the concrete surface; massaging the tile into the concrete surface to interpose a quantity of cement/fines paste between the adjacent tiles; and finishing the concrete surface.Type: GrantFiled: July 14, 2015Date of Patent: May 17, 2016Assignee: Lithocrete, Inc.Inventors: Robin Brailsford, Lee A. Shaw, Ronald D. Shaw
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Patent number: 9267284Abstract: A decorative concrete product and method of making the same is provided. The concrete surface carries a unique textural and visual decorative pattern that is troweled over the uncured surface. The decorative pattern strategically conceals any imperfections in the concrete surface. A decorative finishing tool is utilized to create a unique and consistent pattern throughout the exposed surface of the concrete. Unique visual patterns may include any aesthetic design including wood grain, or lightly finished honed or cut stone. The decorative finishing tool may be configured so that varying textures and contours may consistently be imprinted throughout the concrete. Advantageously, the cured concrete retains the durability of a concrete surface while carrying a visually and texturally appealing appearance.Type: GrantFiled: February 11, 2014Date of Patent: February 23, 2016Assignee: Lithocrete, Inc.Inventor: Ronald D. Shaw
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Patent number: 9114664Abstract: A mosaic concrete product, methods of creating the same, and methods of fabricating a module for use in creating the mosaic are provided. The methods of installing the mosaic upon an uncured concrete surface utilize the module. The module may be fabricated by mapping out tile in a design corresponding to the mosaic; adhering the tile to a template utilizing an adhesive, the tile being positioned thereon corresponding to the design; and allowing the adhesive to set. The module may define upper and lower surfaces, the upper surface including the tile adhered thereto. The methods of installing the mosaic comprises: positioning the module upon the uncured concrete surface; embedding the tile into the concrete surface; massaging the tile into the concrete surface to interpose a quantity of cement/fines paste between the adjacent tiles; and finishing the concrete surface.Type: GrantFiled: July 1, 2014Date of Patent: August 25, 2015Assignee: Lithocrete, Inc.Inventors: Robin Brailsford, Lee A. Shaw, Ronald D. Shaw
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Patent number: 9102572Abstract: A method of forming a concrete wall having a substantially uniform exterior surface texture. The method includes the initial step of pouring concrete into a wall form. The concrete is poured from a first mixture and is allowed to cure. After the concrete is cured, the wall form is removed from the resultant concrete base structure. A roughened texture is then created on the base structure. A finishing mixture is then applied to the roughened texture. The finishing mixture may be created by separating the aggregate from a portion of the remaining first mixture. The finishing mixture creates a smooth texture on the exterior surfaces of the initially formed base structure.Type: GrantFiled: August 11, 2014Date of Patent: August 11, 2015Assignee: Lithocrete, Inc.Inventors: Ronald D. Shaw, Lee A. Shaw
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Patent number: 8962088Abstract: A method for forming a uniform texture concrete wall using Shotcrete or other pneumatically projected concrete materials. The method generally includes forming an exterior face mixture from a concrete mixture wherein the large aggregates are removed such that when the face mixture is pneumatically applied to a base structure, the face mixture defines a uniform surface.Type: GrantFiled: March 15, 2013Date of Patent: February 24, 2015Assignee: Lithocrete, Inc.Inventor: Ronald D. Shaw
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Patent number: 8962087Abstract: A method of forming a concrete wall having a substantially uniform exterior surface texture. The method includes the initial step of pouring concrete into a wall form. The concrete is poured from a first mixture and is allowed to cure. After the concrete is cured, the wall form is removed from the resultant concrete base structure. A roughened texture is then created on the base structure. A finishing mixture is then applied to the roughened texture. The finishing mixture may be created by separating the aggregate from a portion of the remaining first mixture. The finishing mixture creates a smooth texture on the exterior surfaces of the initially formed base structure.Type: GrantFiled: October 24, 2013Date of Patent: February 24, 2015Assignee: Lithocrete, Inc.Inventors: Ronald D. Shaw, Lee A. Shaw
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Patent number: 8936411Abstract: A method of forming architectural concrete in a quicker and more cost effective manner relative to conventional concrete formation methods. The method includes forming the architectural concrete without the use of a surface retarder, and using prescribed amounts of fine sand and aggregate to allow for creation of the desired aesthetic look of the architectural concrete.Type: GrantFiled: September 12, 2013Date of Patent: January 20, 2015Assignee: Lithocrete, Inc.Inventor: Ronald D. Shaw
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Publication number: 20140272147Abstract: A method for forming a uniform texture concrete wall using Shotcrete or other pneumatically projected concrete materials. The method generally includes forming an exterior face mixture from a concrete mixture wherein the large aggregates are removed such that when the face mixture is pneumatically applied to a base structure, the face mixture defines a uniform surface.Type: ApplicationFiled: March 15, 2013Publication date: September 18, 2014Applicant: Lithocrete, Inc.Inventor: RONALD D. SHAW
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Patent number: 8793964Abstract: A mosaic concrete product, methods of creating the same, and methods of fabricating a module for use in creating the mosaic are provided. The methods of installing the mosaic upon an uncured concrete surface utilize the module. The module may be fabricated by mapping out tile in a design corresponding to the mosaic; adhering the tile to a template utilizing an adhesive, the tile being positioned thereon corresponding to the design; and allowing the adhesive to set. The module may define upper and lower surfaces, the upper surface including the tile adhered thereto. The methods of installing the mosaic comprises: positioning the module upon the uncured concrete surface; embedding the tile into the concrete surface; massaging the tile into the concrete surface to interpose a quantity of cement/fines paste between the adjacent tiles; and finishing the concrete surface.Type: GrantFiled: January 7, 2013Date of Patent: August 5, 2014Assignee: Lithocrete, Inc.Inventors: Robin Brailsford, Lee A. Shaw, Ronald D. Shaw
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Publication number: 20140157719Abstract: A decorative concrete product and method of making the same is provided. The concrete surface carries a unique textural and visual decorative pattern that is troweled over the uncured surface. The decorative pattern strategically conceals any imperfections in the concrete surface. A decorative finishing tool is utilized to create a unique and consistent pattern throughout the exposed surface of the concrete. Unique visual patterns may include any aesthetic design including wood grain, or lightly finished honed or cut stone. The decorative finishing tool may be configured so that varying textures and contours may consistently be imprinted throughout the concrete. Advantageously, the cured concrete retains the durability of a concrete surface while carrying a visually and texturally appealing appearance.Type: ApplicationFiled: February 11, 2014Publication date: June 12, 2014Applicant: LITHOCRETE, INC.Inventor: RONALD D. SHAW
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Publication number: 20140133908Abstract: A method for forming a concrete slab at a location subject to freezing temperatures is disclosed. Additionally, a method for forming a concrete slab with aggregate embedded at the exposed surface of the concrete slab is disclosed. The method contemplates utilization of a waterproof concrete mix.Type: ApplicationFiled: January 16, 2014Publication date: May 15, 2014Applicant: LITHOCRETE, INC.Inventor: RONALD SHAW
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Publication number: 20140130446Abstract: Provided is a method of installing a tile mosaic upon a vertical concrete surface. The method includes providing a plurality of tiles, a tile support, and a concrete form. The plurality of tiles are adhered to the tile support to define a mosaic assembly. The tiles are positioned on the tile support corresponding to the mosaic. The mosaic assembly is connected to the concrete form, and concrete is poured within the concrete form such that a portion of the tiles become embedded within the concrete. The tile support is subsequently detached from the concrete form and the concrete form is removed from the hardened concrete. The tile support is additionally removed from the plurality of tiles to reveal the mosaic on vertical surface of the concrete structure.Type: ApplicationFiled: January 16, 2014Publication date: May 15, 2014Applicant: Lithocrete, Inc.Inventors: Robin Brailsford, Ronald D. Shaw
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Patent number: 8684627Abstract: A decorative concrete product and method of making the same is provided. The concrete surface carries a unique textural and visual decorative pattern that is troweled over the uncured surface. The decorative pattern strategically conceals any imperfections in the concrete surface. A decorative finishing tool is utilized to create a unique and consistent pattern throughout the exposed surface of the concrete. Unique visual patterns may include any aesthetic design including wood grain, or lightly finished honed or cut stone. The decorative finishing tool may be configured so that varying textures and contours may consistently be imprinted throughout the concrete. Advantageously, the cured concrete retains the durability of a concrete surface while carrying a visually and texturally appealing appearance.Type: GrantFiled: August 27, 2012Date of Patent: April 1, 2014Assignee: Lithocrete, Inc.Inventor: Ronald D. Shaw
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Publication number: 20140047793Abstract: Provided is a method of installing a tile mosaic upon a vertical concrete surface. The method includes providing a plurality of tiles, a tile support, and a concrete form. The plurality of tiles are adhered to the tile support to define a mosaic assembly. The tiles are positioned on the tile support corresponding to the mosaic. The mosaic assembly is connected to the concrete form, and concrete is poured within the concrete form such that a portion of the tiles become embedded within the concrete. The tile support is subsequently detached from the concrete form and the concrete form is removed from the cured concrete. The tile support is additionally removed from the plurality of tiles to reveal the mosaic on vertical surface of the concrete structure.Type: ApplicationFiled: October 24, 2013Publication date: February 20, 2014Applicant: LITHOCRETE, INC.Inventors: ROBIN BRAILSFORD, RONALD D. SHAW
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Publication number: 20140050854Abstract: A method of forming a concrete wall having a substantially uniform exterior surface texture. The method includes the initial step of pouring concrete into a wall form. The concrete is poured from a first mixture and is allowed to cure. After the concrete is cured, the wall form is removed from the resultant concrete base structure. A roughened texture is then created on the base structure. A finishing mixture is then applied to the roughened texture. The finishing mixture may be created by separating the aggregate from a portion of the remaining first mixture. The finishing mixture creates a smooth texture on the exterior surfaces of the initially formed base structure.Type: ApplicationFiled: October 24, 2013Publication date: February 20, 2014Applicant: LITHOCRETE, INC.Inventors: RONALD D. SHAW, LEE A. SHAW
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Publication number: 20130205710Abstract: Provided is a method of installing a tile mosaic upon a vertical concrete surface. The method includes providing a plurality of tiles, a tile support, and a concrete form. The plurality of tiles are adhered to the tile support to define a mosaic assembly. The tiles are positioned on the tile support corresponding to the mosaic. The mosaic assembly is connected to the concrete form, and concrete is poured within the concrete form such that a portion of the tiles become embedded within the concrete. The tile support is subsequently detached from the concrete form and the concrete form is removed from the hardened concrete. The tile support is additionally removed from the plurality of tiles to reveal the mosaic on vertical surface of the concrete structure.Type: ApplicationFiled: March 1, 2013Publication date: August 15, 2013Applicant: LITHOCRETE, INC.Inventor: LITHOCRETE, INC.
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Publication number: 20130125504Abstract: A mosaic concrete product, methods of creating the same, and methods of fabricating a module for use in creating the mosaic are provided. The methods of installing the mosaic upon an uncured concrete surface utilize the module. The module may be fabricated by mapping out tile in a design corresponding to the mosaic; adhering the tile to a template utilizing an adhesive, the tile being positioned thereon corresponding to the design; and allowing the adhesive to set. The module may define upper and lower surfaces, the upper surface including the tile adhered thereto. The methods of installing the mosaic comprises: positioning the module upon the uncured concrete surface; embedding the tile into the concrete surface; massaging the tile into the concrete surface to interpose a quantity of cement/fines paste between the adjacent tiles; and finishing the concrete surface.Type: ApplicationFiled: January 7, 2013Publication date: May 23, 2013Applicant: LITHOCRETE, INC.Inventor: LITHOCRETE, INC.
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Patent number: 8246269Abstract: An improved surface seeded exposed particulate concrete and method of making the improved surface seeded exposed particulate concrete is disclosed. Small particulate is sprayed over the upper surface of the concrete. The particulate may be sprayed using a material sprayer. The particulate may be uniformly sprayed to distances exceeding twenty feet. The particulate is mixed into a cement paste derived from the concrete mixture using floats. A surface retarder is then applied to cover the concrete surface. Subsequently, any surface film is washed from the surface of the concrete and the concrete is cured. The result is a surface seeded particulate with an exposed surface that is flat and is suitable for high traffic areas. The resultant surface may resemble stone, granite or marble.Type: GrantFiled: January 6, 2012Date of Patent: August 21, 2012Assignee: Lithocrete, Inc.Inventors: Lee A. Shaw, Ronald D. Shaw