Patents Assigned to Lumileds Lighting U.S., LLC
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Patent number: 6573537Abstract: An inverted III-nitride light-emitting device (LED) with highly reflective ohmic contacts includes n- and p-electrode metallizations that are opaque, highly reflective, and provide excellent current spreading. The n- and p-electrodes each absorb less than 25% of incident light per pass at the peak emission wavelength of the LED active region.Type: GrantFiled: March 29, 2001Date of Patent: June 3, 2003Assignee: Lumileds Lighting, U.S., LLCInventors: Daniel A. Steigerwald, Steven D. Lester, Jonathan J. Wierer, Jr.
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Patent number: 6570190Abstract: The invention is a method for designing semiconductor light emitting devices such that the side surfaces (surfaces not parallel to the epitaxial layers) are formed at preferred angles relative to vertical (normal to the plane of the light-emitting active layer) to improve light extraction efficiency and increase total light output efficiency. Device designs are chosen to improve efficiency without resorting to excessive active area-yield loss due to shaping. As such, these designs are suitable for low-cost, high-volume manufacturing of semiconductor light-emitting devices with improved characteristics.Type: GrantFiled: December 6, 2000Date of Patent: May 27, 2003Assignee: Lumileds Lighting, U.S., LLCInventors: Michael R Krames, Fred A Kish, Jr., Tun S Tan
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Patent number: 6569704Abstract: An optical semiconductor device having a plurality of GaN-based semiconductor layers containing a strained quantum well layer in which the strained quantum well layer has a piezoelectric field that depends on the orientation of the strained quantum well layer when the quantum layer is grown. In the present invention, the strained quantum well layer is grown with an orientation at which the piezoelectric field is less than the maximum value of the piezoelectric field strength as a function of the orientation. In devices having GaN-based semiconductor layers with a wurtzite crystal structure, the growth orientation of the strained quantum well layer is tilted at least 1° from the {0001} direction of the wurtzite crystal structure. In devices having GaN-based semiconductor layers with a zincblende crystal structure, the growth orientation of the strained quantum well layer is tilted at least 1° from the {111} direction of the zincblende crystal structure.Type: GrantFiled: November 21, 2000Date of Patent: May 27, 2003Assignee: Lumileds Lighting U.S., LLCInventors: Tetsuya Takeuchi, Norihide Yamada, Hiroshi Amano, Isamu Akasaki
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Patent number: 6563142Abstract: The present invention relates to reducing the spatial variation in light output from flipchip LEDs and increasing the consistency in light output from LED to LED in a practical manufacturing process. The present invention introduce appropriate texture into the surface of reflective layer to reduce spatial variation in far-field intensity. At least two reflective planes are provided in the reflective contact parallel to the light emitting region such that at least two interference patterns occur in the light exiting from the LED. The reflective planes are separated by an odd integral multiple of (&lgr;n/4) where &lgr;n is the wavelength of the light in the layer between the active region and the reflective contact, resulting in compensating interference maxima and minima, a more uniform distribution of light, and increased consistency in light output from LED to LED.Type: GrantFiled: July 11, 2001Date of Patent: May 13, 2003Assignee: Lumileds Lighting, U.S., LLCInventors: Yu-Chen Shen, Daniel A. Steigerwald
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Patent number: 6554451Abstract: A luminaire comprising a set of light sources, in particular LEDs, which are arranged predominantly in a first plane, and a set of substantially identical optical sources arranged predominantly in a second plane extending parallel to the first plane. The position of one of the light sources with respect to an optical clement opposite said light source differs from the position of a further light source with respect to an optical element opposite said light source.Type: GrantFiled: August 25, 2000Date of Patent: April 29, 2003Assignee: Lumileds Lighting U.S., LLCInventor: Matthijs H. Keuper
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Patent number: 6547249Abstract: Series or parallel LED arrays are formed on a highly resistive substrate, such that both the p- and n-contacts for the array are on the same side of the array. The individual LEDs are electrically isolated from each other by trenches or by ion implantation. Interconnects deposited on the array connects the contacts of the individual LEDs in the array. In some embodiments, the LEDs are III-nitride devices formed on sapphire substrates. In one embodiment, two LEDs formed on a single substrate are connected in antiparallel to form a monolithic electrostatic discharge protection circuit. In one embodiment, multiple LEDs formed on a single substrate are connected in series . In one embodiment, multiple LEDs formed on a single substrate are connected in parallel. In some embodiments, a layer of phosphor covers a portion of the substrate on which one or more individual LEDs is formed.Type: GrantFiled: March 29, 2001Date of Patent: April 15, 2003Assignee: Lumileds Lighting U.S., LLCInventors: William David Collins, III, Jerome Chandra Bhat, Daniel Alexander Steigerwald
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Patent number: 6537513Abstract: A substrate for fabricating semiconductor devices based on Group III semiconductors and the method for making the same. A substrate according to the present invention includes a base substrate, a first buffer layer, and a first single crystal layer. The first buffer layer includes a Group III material deposited on the base substrate at a temperature below that at which the Group III material crystallizes. The Group III material is crystallized by heating the buffer layer to a temperature above that at which the Group III material crystallizes to form a single crystal after the Group III material has been deposited. The first single crystal layer includes a Group III-V semiconducting material deposited on the first buffer layer at a temperature above that at which the Group III semiconducting material crystallizes. In one embodiment of the present invention, a second buffer layer and a second single crystal layer are deposited on the first single crystal layer.Type: GrantFiled: April 27, 2000Date of Patent: March 25, 2003Assignee: Lumileds Lighting U.S., LLCInventors: Hiroshi Amano, Tetsuya Takeuchi, Isamu Akasaki
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Patent number: 6534791Abstract: A nitride semiconductor epitaxial substrate includes a low-temperature-deposited buffer layer, the composition of which is AlxGa1−xN, where 0≦x≦1, and a single crystalline layer, the composition of which is AlyGa1−yN, where 0>y≦1. The single crystalline layer is deposited directly over the low-temperature-deposited buffer layer, wherein the buffer layer has a mole fraction x satisfying (y−0.3)≦x>y.Type: GrantFiled: September 6, 2001Date of Patent: March 18, 2003Assignee: Lumileds Lighting U.S., LLCInventors: Nobuaki Hayashi, Tetsuya Takeuchi, Hiroshi Amano, Isamu Akasaki
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Patent number: 6525335Abstract: A method of forming a light emitting semiconductor device includes fabricating a stack of layers comprising an active region, and wafer bonding a structure including a carrier confinement semiconductor layer to the stack. A light emitting semiconductor device includes a first carrier confinement layer of a first semiconductor having a first conductivity type, an active region, and a wafer bonded interface disposed between the active region and the first carrier confinement layer. The light emitting semiconductor device may further include a second carrier confinement layer of a second semiconductor having a second conductivity type, with the active region disposed between the first carrier confinement layer and the second carrier confinement layer. The wafer bonded confinement layer provides enhanced carrier confinement and device performance.Type: GrantFiled: November 6, 2000Date of Patent: February 25, 2003Assignee: Lumileds Lighting, U.S., LLCInventors: Michael R. Krames, Christopher P. Kocot
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Patent number: 6526082Abstract: A light-generating device such as a laser or LED. A light-generating device according to the present invention includes a first n-electrode layer in contact with a first n-contact layer, the first n-contact layer including an n-doped semiconductor. Light is generated by the recombination of holes and electrons in an n-p active layer. The n-p active layer includes a first p-doped layer in contact with a first n-doped layer, the first n-doped layer being connected electrically with the first n-contact layer. A p-n reverse-biased tunnel diode constructed from a second p-doped layer in contact with a second n-doped layer is connected electrically such that the second p-doped layer is connected electrically with the first p-layer. A second n-contact layer constructed from an n-doped semiconductor material is connected electrically to the second n-doped layer. A second n-electrode layer is placed in contact with the second n-contact layer.Type: GrantFiled: June 2, 2000Date of Patent: February 25, 2003Assignee: Lumileds Lighting U.S., LLCInventors: Scott W. Corzine, Richard P. Schneider, Jr., Ghulam Hasnain
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Patent number: 6521914Abstract: The present invention is an inverted III-nitride light-emitting device (LED) with enhanced total light generating capability. A large area device has an n-electrode that interposes the p-electrode metallization to provide low series resistance. The p-electrode metallization is opaque, highly reflective, and provides excellent current spreading. The p-electrode at the peak emission wavelength of the LED active region absorbs less than 25% of incident light per pass. A submount may be used to provide electrical and thermal connection between the LED die and the package. The submount material may be Si to provide electronic functionality such as voltage-compliance limiting operation. The entire device, including the LED-submount interface, is designed for low thermal resistance to allow for high current density operation. Finally, the device may include a high-refractive-index (n>1.8) superstrate.Type: GrantFiled: March 29, 2002Date of Patent: February 18, 2003Assignee: LumiLeds Lighting, U.S., LLCInventors: Michael R Krames, Daniel A. Steigerwald, Fred A. Kish, Jr., Pradeep Rajkomar, Jonathan J. Wierer, Jr., Tun S Tan
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Patent number: 6518079Abstract: A method for separating semiconductor devices is disclosed. The method includes providing a substrate having one or more epitaxial layers formed thereon, forming trenches in the one or more epitaxial layers, forming scribe lines in a surface of the substrate, wherein the locations of the scribe lines correspond to the locations of the trenches, and separating the semiconductor devices by cracking the wafer along the scribe lines.Type: GrantFiled: December 20, 2000Date of Patent: February 11, 2003Assignee: Lumileds Lighting, U.S., LLCInventor: William R. Imler
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Patent number: 6514782Abstract: The present invention is an inverted III-nitride light-emitting device (LED) with enhanced total light generating capability. A large area device has an n-electrode that interposes the p-electrode metallization to provide low series resistance. The p-electrode metallization is opaque, highly reflective, and provides excellent current spreading. The p-electrode at the peak emission wavelength of the LED active region absorbs less than 25% of incident light per pass. A submount may be used to provide electrical and thermal connection between the LED die and the package. The submount material may be Si to provide electronic functionality such as voltage-compliance limiting operation. The entire device, including the LED-submount interface, is designed for low thermal resistance to allow for high current density operation. Finally, the device may include a high-refractive-index (n>1.8) superstrate.Type: GrantFiled: December 22, 1999Date of Patent: February 4, 2003Assignee: LumiLeds Lighting, U.S., LLCInventors: Jonathan J. Wierer, Jr., Michael R Krames, Daniel A. Steigerwald, Fred A. Kish, Jr., Pradeep Rajkomar
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Publication number: 20030020085Abstract: A light emitting device in accordance with an embodiment of the present invention includes a first semiconductor layer of a first conductivity type having a first surface, and an active region formed overlying the first semiconductor layer. The active region includes a second semiconductor layer which is either a quantum well layer or a barrier layer. The second semiconductor layer is formed from a semiconductor alloy having a composition graded in a direction substantially perpendicular to the first surface of the first semiconductor layer. The light emitting device also includes a third semiconductor layer of a second conductivity type formed overlying the active region.Type: ApplicationFiled: July 24, 2001Publication date: January 30, 2003Applicant: LumiLeds Lighting, U.S., LLCInventors: David P. Bour, Nathan F. Gardner, Werner K. Goetz, Stephen A. Stockman, Tetsuya Takeuchi, Ghulam Hasnain, Christopher P. Kocot, Mark R. Hueschen
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Publication number: 20030006702Abstract: A light emitting device includes a light source that emits first light in response to an electrical signal, and a fluorescent layer positioned over the light source. The fluorescent layer includes a first fluorescent material which radiates second light and a second fluorescent material which radiates third light. In one embodiment, the second fluorescent material contains europium activated calcium sulfide. In another embodiment, the second fluorescent material contains europium activated nitrido-silicate. In some embodiments, the device includes a light propagation medium which transmits the first, second, and third light as composite output.Type: ApplicationFiled: February 25, 2002Publication date: January 9, 2003Applicant: Lumileds Lighting, U.S., LLCInventors: Regina B. Mueller-Mach, Gerd O. Mueller, Thomas Juestel, Peter Schmidt
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Patent number: 6504301Abstract: An LED package and a method of fabricating the LED package utilize a prefabricated fluorescent member that contains a fluorescent material that can be separately tested for optical properties before assembly to ensure the proper performance of the LED package with respect to the color of the output light. The LED package includes one or more LED dies that operate as the light source of the package. Preferably, the fluorescent material included in the prefabricated fluorescent member and the LED dies of the LED package are selectively chosen, so that output light generated by the LED package duplicates natural white light. In a first embodiment of the invention, the prefabricated fluorescent member is a substantially planar plate having a disk-like shape. In a second embodiment, the prefabricated fluorescent member is a non-planar disk that conforms to and is attached to the inner surface of a concave lens.Type: GrantFiled: September 3, 1999Date of Patent: January 7, 2003Assignee: LumiLeds Lighting, U.S., LLCInventor: Christopher H. Lowery
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Patent number: 6504171Abstract: A light emitting device and a method of increasing the light output of the device utilize a chirped multi-well active region to increase the probability of radiative recombination of electrons and holes within the light emitting active layers of the active region by altering the electron and hole distribution profiles within the light emitting active layers of the active region (i.e., across the active region). The chirped multi-well active region produces a higher and more uniform distribution of electrons and holes throughout the active region of the device by substantially offsetting carrier diffusion effects caused by differences in electron and hole mobility by using complementary differences in layer thickness and/or layer composition within the active region.Type: GrantFiled: January 24, 2000Date of Patent: January 7, 2003Assignee: Lumileds Lighting, U.S., LLCInventors: Patrick N. Grillot, Christopher P. Kocot, Michael R. Krames, Eugene I. Chen, Stephen A. Stockman, Ying-Lan Chang, Robert C. Taber
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Patent number: 6501102Abstract: Presented is an LED device that produces white light by performing phosphor conversion on substantially all of the primary light emitted by the light emitting structure of the LED device. The LED device comprises a light emitting structure and at least one phosphor-converting element located to receive and absorb substantially all of the primary light. The phosphor-converting element emits secondary light at second and third wavelengths that combine to produce white light. Some embodiments include an additional phosphor-converting element, which receives light from a phosphor-converting element and emits light at a fourth wavelength. In the embodiments including an additional phosphor-converting element, the second, third, and fourth wavelengths combine to produce white light. Each phosphor-converting element includes at least one host material doped with at least one dopant. The phosphor-converting element may be a phosphor thin film, a substrate for the light emitting structure, or a phosphor powder layer.Type: GrantFiled: August 28, 2001Date of Patent: December 31, 2002Assignee: LumiLeds Lighting, U.S., LLCInventors: Regina B. Mueller-Mach, Gerd O. Mueller, George M. Craford
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Patent number: 6498355Abstract: A light emitting diode array in accordance with the present invention includes a metal substrate, a dielectric layer disposed above the metal substrate, and a plurality of electrically conductive traces disposed on the dielectric layer. A plurality of vias pass through the dielectric layer. The light emitting diode array also includes a plurality of light emitting diodes, each of which is disposed above a corresponding one of said vias and each of which includes a first electrical contact and a second electrical contact electrically coupled to separate ones of the electrically conductive traces. Each of the vias contains a thermally conductive material in thermal contact with the metal substrate and in thermal contact with the corresponding light emitting diode.Type: GrantFiled: October 9, 2001Date of Patent: December 24, 2002Assignee: Lumileds Lighting, U.S., LLCInventors: Shane Harrah, Douglas P. Woolverton
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Publication number: 20020185965Abstract: A light source is disclosed that includes a light emitting device such as a III-nitride light emitting diode covered with a luminescent material structure, such as a single layer or multiple layers of phosphor. Any variations in the thickness of the luminescent material structure are less than or equal to 10% of the average thickness of the luminescent material structure. In some embodiments, the thickness of the luminescent material structure is less than 10% of a cross-sectional dimension of the light emitting device. In some embodiments, the luminescent material structure is the only luminescent material through which light emitted from the light emitting device passes. In some embodiments, the luminescent material structure is between about 15 and about 100 microns thick. The luminescent material structure is selectively deposited on the light emitting device by, for example, stenciling or electrophoretic deposition.Type: ApplicationFiled: June 11, 2001Publication date: December 12, 2002Applicant: LumiLeds Lighting, U.S., LLCInventors: William David Collins, Michael R. Krames, Godefridus Johannes Verhoeckx, Nicolaas Joseph Martin van Leth