Patents Assigned to LuxWall, Inc.
  • Patent number: 12631280
    Abstract: A vacuum insulating panel may include: a first substrate; a second substrate; a plurality of spacers provided in a gap between at least the first and second substrates, wherein the gap is at pressure less than atmospheric pressure; an evacuation tube for evacuating the gap and which may extend at least partly into one of the substrates or be otherwise mounted/supported; and an evacuation tube seal at least partially surrounding the tube. A glass composition of the evacuation tube may contain a high amount of total iron (including oxides thereof) to improve the tube's tip seal. A tip seal, at an end and/or tip portion of the tube, may include a first side including a convex surface and/or a second side including a concave surface.
    Type: Grant
    Filed: April 4, 2024
    Date of Patent: May 19, 2026
    Assignee: LuxWall, Inc.
    Inventors: Scott V. Thomsen, Christian Bischoff
  • Patent number: 12612821
    Abstract: A vacuum insulating panel may include: a first substrate; a second substrate; a plurality of spacers provided in a gap between at least the first and second substrates, wherein the gap is at pressure less than atmospheric pressure; and a seal (e.g., edge seal) provided at least partially between at least the first and second glass substrates. Components such as edge seal material(s) and/or dimension(s) thereof are configured in a vacuum insulating panel to improve thermal performance to provide for higher glass temperatures on the warm side of the panel during asymmetric thermal conditions, proximate the edge seal and/or at other locations, so as to improve thermal performance.
    Type: Grant
    Filed: April 16, 2024
    Date of Patent: April 28, 2026
    Assignee: LuxWall, Inc.
    Inventors: Scott V. Thomsen, Christian Bischoff
  • Patent number: 12529257
    Abstract: A vacuum insulating panel includes first and second substrates (e.g., glass substrates), a hermetic edge seal, a pump-out port, and spacers sandwiched between at least the two substrates. The gap between the substrates may be at a pressure less than atmospheric pressure to provide insulating properties. The panel may include a getter. The getter may be a thin film getter and/or may be elongated in shape.
    Type: Grant
    Filed: October 5, 2023
    Date of Patent: January 20, 2026
    Assignee: LuxWall, Inc.
    Inventors: Scott V. Thomsen, Phil Lingle, Christian Bischoff
  • Patent number: 12467308
    Abstract: A vacuum insulating panel includes may include: a first substrate; a second substrate; a plurality of spacers provided in a gap between at least the first and second substrates, wherein the gap is at a pressure less than atmospheric pressure; a seal provided between at least the first and second substrates, the seal comprising a first seal layer and/or a second seal layer; and wherein the first seal layer may include from about 20-80 wt. % tellurium oxide, the tellurium oxide comprising TeO4 and TeO3, and wherein the first seal layer comprises more TeO3 than TeO4 by wt. %.
    Type: Grant
    Filed: October 4, 2023
    Date of Patent: November 11, 2025
    Assignee: LuxWall, Inc.
    Inventor: Scott V. Thomsen
  • Patent number: 12460469
    Abstract: A vacuum insulating panel includes first and second substrates (e.g., glass substrates), a hermetic edge seal, a pump-out port, and spacers sandwiched between at least the two substrates. The gap between the substrates may be at a pressure less than atmospheric pressure to provide insulating properties. The vacuum insulating panel may include ceramic (e.g., aluminosilicate glass) spacers, which may be chemically strengthened.
    Type: Grant
    Filed: November 22, 2023
    Date of Patent: November 4, 2025
    Assignee: LuxWall, Inc.
    Inventor: Scott V. Thomsen
  • Patent number: 12460468
    Abstract: A vacuum insulating panel includes first and second substrates (e.g., glass substrates), a hermetic edge seal, a pump-out port, and spacers sandwiched between at least the two substrates. The gap between the substrates may be at a pressure less than atmospheric pressure to provide insulating properties. The vacuum insulating panel may include a multi-layer edge seal structure, including at least one layer including boron oxide (e.g., B2O3 or any other stoichiometry).
    Type: Grant
    Filed: October 12, 2023
    Date of Patent: November 4, 2025
    Assignee: LuxWall, Inc.
    Inventor: Scott V. Thomsen
  • Patent number: 12460467
    Abstract: A vacuum insulating panel includes first and second substrates (e.g., glass substrates), a hermetic edge seal, a pump-out port, and spacers sandwiched between at least the two substrates. The gap between the substrates may be at a pressure less than atmospheric pressure to provide insulating properties. The panel may include a getter. The getter may be laser activated in a manner which causes the getter to transform and realize a Ti—Al—V phase (e.g., Al3V0.333Ti0.667) of crystallite material. The getter may be a thin film getter and/or may be elongated in shape.
    Type: Grant
    Filed: October 5, 2023
    Date of Patent: November 4, 2025
    Assignee: LuxWall, Inc.
    Inventors: Scott V. Thomsen, Christian Bischoff
  • Patent number: 12442244
    Abstract: A vacuum insulating panel may include: a first substrate; a second substrate; a plurality of spacers provided in a gap between at least the first and second substrates, wherein the gap is at a pressure less than atmospheric pressure; a seal provided between at least the first substrate and the second substrate, the seal comprising a first seal layer; wherein the first seal layer comprises tellurium oxide and vanadium oxide; wherein the first seal layer comprises, on a wt. %, more tellurium oxide than vanadium oxide, and has a density of from about 2.8-4.0 g/cm3.
    Type: Grant
    Filed: October 4, 2023
    Date of Patent: October 14, 2025
    Assignee: LuxWall, Inc.
    Inventors: Scott V. Thomsen, Jun Huh
  • Patent number: 12442243
    Abstract: A vacuum insulating panel may include: a first substrate; a second substrate; a plurality of spacers provided in a gap between at least the first and second substrates, wherein the gap is at a pressure less than atmospheric pressure; a seal provided between at least the first and second substrates, the seal including a first seal layer and a second seal layer, wherein, for at least one location of the seal, the first seal layer has a first width and the second seal layer has a second width, wherein the first width of the first seal layer may be from about 2-20 mm, more preferably from about 3-10 mm, and possibly from about 4-8 mm.
    Type: Grant
    Filed: October 4, 2023
    Date of Patent: October 14, 2025
    Assignee: LuxWall, Inc.
    Inventor: Scott V. Thomsen
  • Patent number: 12434994
    Abstract: A vacuum insulating panel may include a first substrate; a second substrate; a plurality of spacers provided in a gap between at least the first and second substrates, wherein the gap is at a pressure less than atmospheric pressure; a seal provided between at least the first and second substrates, the seal including a first seal layer, a second seal layer, and a third seal layer, wherein the first seal layer may be located between at least the second and third seal layers; wherein, for at least one location of the seal, the first seal layer has a first thickness, the second seal layer has a second thickness, and the third seal layer has a third thickness; and wherein the first thickness may be greater than the second thickness and less than the third thickness.
    Type: Grant
    Filed: October 4, 2023
    Date of Patent: October 7, 2025
    Assignee: LuxWall, Inc.
    Inventor: Scott V. Thomsen
  • Patent number: 12409634
    Abstract: A vacuum insulating panel may include: a first substrate; a second substrate; a plurality of spacers provided in a gap between at least the first and second substrates, wherein the gap is at pressure less than atmospheric pressure; a pump-out/evacuation tube extending at least partly into an aperture in one of the substrates; and a pump-out/evacuation tube seal. The pump-out/evacuation tube seal may include at least one of: (a) from about 20-80 wt. % tellurium oxide, the tellurium oxide comprising TeO4 and TeO3, wherein the pump-out tube seal comprises more TeO3 than TeO4 by wt. %; and/or (b) tellurium oxide and from about 10-50 wt. % vanadium oxide, wherein the pump-out tube seal by wt. % comprises more tellurium oxide than vanadium oxide, and wherein the vanadium oxide comprises VO2 and V2O5, and wherein more V in the pump-out tube seal is in a form of VO2 than V2O5. A substantially donut-shaped laser beam may be used to heat pump-out tube material in order to form a pump-out tube seal.
    Type: Grant
    Filed: October 5, 2023
    Date of Patent: September 9, 2025
    Assignee: LuxWall, Inc.
    Inventor: Scott V. Thomsen
  • Patent number: 12410654
    Abstract: A vacuum insulating panel includes first and second substrates (e.g., glass substrates), a hermetic edge seal, a pump-out port, and spacers sandwiched between at least the two substrates. The gap between the substrates may be at a pressure less than atmospheric pressure to provide insulating properties. The vacuum insulating panel may include at least one passivation layer for reducing outgassing from a glass substrate, in order to improve lifespan of the vacuum insulating panel.
    Type: Grant
    Filed: November 20, 2023
    Date of Patent: September 9, 2025
    Assignee: LuxWall, Inc.
    Inventors: Scott V. Thomsen, Christian Bischoff, Phil Lingle
  • Patent number: 12391026
    Abstract: A vacuum insulating panel includes first and second substrates (e.g., glass substrates), a hermetic edge seal, a pump-out port, and spacers sandwiched between at least the two substrates. The gap between the substrates may be at a pressure less than atmospheric pressure to provide insulating properties. The vacuum insulating panel may include a multi-layer edge seal structure with coefficients of thermal expansion (CTEs) of layers of the seal structure optimized for CTE grading.
    Type: Grant
    Filed: October 12, 2023
    Date of Patent: August 19, 2025
    Assignee: LuxWall, Inc.
    Inventor: Scott V. Thomsen
  • Patent number: 12377640
    Abstract: A method of making a vacuum insulating panel, the vacuum insulating panel comprising a first glass substrate, a second glass substrate, a plurality of spacers provided in a gap between at least the first and second glass substrates, and a seal provided between at least the first and second glass substrates, the seal comprising a first seal layer and/or a second seal layer. The method may include laser heating, using a laser beam from a continuous wave near-IR laser, seal material in order to form the first seal layer; wherein the laser heating may include causing the laser beam to move at a lateral speed of from about 5-70 mm/second relative to the substrates and the first seal material so that the laser beam at least partially passes through at least one of the glass substrates and impinges upon at least the second seal layer in order to heat the second seal layer and fire and/or sinter the first seal material thereby forming the first seal layer.
    Type: Grant
    Filed: October 6, 2023
    Date of Patent: August 5, 2025
    Assignee: LuxWall, Inc.
    Inventors: Scott V. Thomsen, Jun Huh
  • Patent number: 12377639
    Abstract: A vacuum insulating panel may include: a first glass substrate; a second glass substrate; a plurality of spacers provided in a gap between at least the first and second substrates, wherein the gap is at a pressure less than atmospheric pressure; a seal provided between at least the first and second substrates, the seal including a first ceramic seal layer and a second ceramic seal layer, wherein the second ceramic seal layer is located between at least the first ceramic seal layer and the first glass substrate; and wherein one or more of: (i) a thermal (TC) conductivity of the first ceramic seal layer is be less than a thermal conductivity of the first glass substrate, and wherein the thermal conductivity of the first glass substrate is less than a thermal conductivity of the second ceramic seal layer, so that the thermal conductivity of the second ceramic seal layer is greater than the thermal conductivity of the first substrate and greater than the thermal conductivity of the first ceramic seal layer; (ii)
    Type: Grant
    Filed: October 4, 2023
    Date of Patent: August 5, 2025
    Assignee: LuxWall, Inc.
    Inventor: Scott V. Thomsen
  • Patent number: 12365164
    Abstract: A method of making a vacuum insulating panel, the vacuum insulating panel including a first glass substrate, a second glass substrate, a plurality of spacers provided in a gap between at least the first and second glass substrates, and a seal provided between at least the first and second glass substrates, the seal comprising a first seal layer. The method may include: providing first seal material for the first seal layer in a location at least partially between at least the first and second glass substrates; laser heating, using a laser beam from a continuous wave near-IR laser, the first seal material in order to form the first seal layer; wherein said laser heating may comprise using the laser beam, having a size of from about 2-15 mm, so that the laser beam at least partially passes through at least one of the glass substrates to fire and/or sinter the first seal material thereby forming the first seal layer, in a manner so that the first seal layer a density of from about 2.8-4.
    Type: Grant
    Filed: October 5, 2023
    Date of Patent: July 22, 2025
    Assignee: LuxWall, Inc.
    Inventors: Scott V. Thomsen, Jun Huh
  • Patent number: 12338677
    Abstract: A method of making a vacuum insulating panel including a first substrate, a second substrate, a plurality of spacers provided in a gap between at least the first and second substrates, and a seal provided between at least the first and second substrates, the seal comprising a first seal layer, and optionally second and/or third primer layer(s).
    Type: Grant
    Filed: October 6, 2023
    Date of Patent: June 24, 2025
    Assignee: LuxWall, Inc.
    Inventors: Scott V. Thomsen, Jun Huh