Abstract: A pleatable, high efficiency composite gas filtration media is provided. The media includes an essentially boron free chopped strand glass backer layer and media layer comprising a synthetic material. The composite media exhibits excellent pleatability, low boron out gassing, and low organic out gassing, with filtration performance comparable to existing commercial membrane composites.

Abstract: Disclosed is a separation media, comprising an upstream layer, comprising fibers, wherein the upstream layer has a mean flow pore size of 8 microns or less; and a downstream layer, comprising fibers. The separation media is designed to separate red blood cells from liquid specimens such as blood and allow a filtrate, such as blood plasma, to flow from said downstream layer. Also provided is a diagnostic test device incorporating the separation media. Further disclosed is a method for separating red blood cells from a liquid specimen.

Abstract: Filtration media for filtering a liquid includes a plurality of fibers having a coating thereon of a fluorine containing compound. Also disclosed are processes for forming fibrous non-woven liquid filtration media having the coating of the fluorine containing compound. Suitable fluorine containing compounds generally include fluoropolymers, fluorinated hydrocarbons, fluoroacrylate polymers, and the like. The liquid filtration media having the coating of the fluorine containing compound provides markedly improved dirt holding capacity and efficiency properties, among others.

Abstract: A pleatable, high efficiency composite gas filtration media is provided. The media includes an essentially boron free chopped strand glass backer layer and media layer comprising a synthetic material. The composite media exhibits excellent pleatability, low boron out gassing, and low organic out gassing, with filtration performance comparable to existing commercial membrane composites.

Abstract: Electrical insulation material comprising a fiber component, a binder element, and a dielectric additive and having a dielectric strength measured in air in the range of from about 8.9 MV/m (225 V/mil) to about 15.7 MV/m (325 V/mil), a dielectric strength measured in oil of greater than about 23.6 MV/m (600 V/mil), and a continuous use temperature of from about ?30 C (?22 F) to about 220 C (428 F). A method of making electrical insulation material, comprising preparing an aqueous slurry comprising a fiber component, forming the slurry into a sheet, saturating the sheet with a saturant, wherein the saturant comprises a binder and a dielectric additive, and drying the saturated sheet.

Abstract: Disclosed is a media (such as a filter media) having one or more carbon nanotube (CNT)-containing layer. Each CNT-containing layer contains high temperature refractory fibers (e.g., staple quartz fibers and/or ceramic refractory fibers) that have melting temperatures greater than about 600° C. and in situ grown CNTs. Substantially all of the in situ grown CNTs have one end thereof associated with the fibers. This results in substantially all of the in situ grown CNTs extending away from substantially all of the fibers. Moreover, substantially all of the in situ grown CNTs are dispersed throughout the fibers. In one embodiment the media also includes one or more supporting layer. Each supporting layer contains high temperature refractory fibers that have melting temperatures greater than about 600° C., optionally bulk refractory fibers, optionally E-glass fibers, and optionally microglass fibers.

Abstract: There is provided a substrate (1) capable of carrying uniformly dispersed, finely divided, particulate, solid particles, e.g., catalyst particles (10) and sustaining temperatures in excess of 1200 degrees F. The substrate comprises a top layer (2) for containing the particles (10) and composed of quartz fibers (4) with an average diameter of between about 0.1 and 4 microns and about 0 to 13% of microglass fibers having a softening point of about 1000 degrees F. A support layer (3) is composed of the fibers of the top layer and, in addition, bulk refractory, e.g., ceramic, fibers (6) having and average diameter of about 1 to 4 microns and 0 to 50% of chopped e-glass fiber (7). A method for producing the substrate is provided that includes wet laying the top and bottom layers in spaced apart times so that the juncture (8) between the two layers has intermingled fibers whereby the consolidated layers are not easily separated.

Abstract: There is provided a substrate (1) capable of carrying uniformly dispersed, finely divided, particulate, solid particles, e. g., catalyst particles (10) and sustaining temperatures in excess of 1200 degrees F. The substrate comprises a top layer (2) for containing the particles (10) and composed of quartz fibers (4) with an average diameter of between about 0.1 and 4 microns and about 0 to 13% of microglass fibers having a softening point of about 1000 degrees F. A support layer (3) is composed of the fibers of the top layer and, in addition, bulk refractory, e. g., ceramic, fibers (6) having and average diameter of about 1 to 4 microns and 0 to 50% of chopped e-glass fiber (7). A method for producing the substrate is provided that includes wet laying the top and bottom layers in spaced apart times so that the juncture (8) between the two layers has intermingled fibers whereby the consolidated layers are not easily separated.

Abstract: The invention provides an improved facing (1) for a gypsum wallboard (22) that has a single layer (2) of nonwoven substrate (3) having about 40-80% of glass staple fibers (4) and about 50-15% of polymeric fibers (5), and wherein the ratio of the diameters of the glass fibers (4) and the polymeric fibers (5) is between about 1.5-3:1. A hydrophilic binders is disposed in the substrate (3) in the form of a porous film (10) that extents throughout the substrate (3) so as to provide the substrate, having only the binder therein, with a porosity of between about 150-450 cfm/sq. ft. A hydrophobic, polymeric coating (6) is applied to an upper front face (7) of the substrate (3), wherein 90% of the coating (6) lies within a distance from the front face (7) of the substrate (3) that is no more than 50% of the thickness (T) of the substrate (3).

Abstract: The invention provides a composite, dual layer filtration material (1) having a gradient structure, comprising a dust layer (2) of wet laid dust fibers (5), a HEPA layer (3) of wet laid HEPA fibers (6) laid on top of the dust layer (2), and a transition zone (4) between dust layer (2) and HEPA layer (3) of a mixture of wet laid dust fibers (5) and wet laid HEPA fibers (6), and wherein the transition zone (4) so bonds the dust layer (2) to the HEPA layer (3) such that the composite (1) may be pleated into a pleated HEPA filtration material (30) without substantial disruption of the bond between the two layers. A corresponding process is also provided.

Abstract: A process is provided for producing improved, superior and more cost effective glass micro fibers, wherein molten glass in filament form is attenuated into glass micro fibers by gasses of a combusted mixture of air and fuel. The improvement comprises introducing into the mixture a gas stream containing at east 70% by volume of oxygen. This avoids problems in glass micro fiber production where the quality of the fibers varies from time to time, as demonstrated by the quality of paper produced therefrom. An apparatus for producing the fibers is also provided, as well as improved glass micro fibers and improved papers made therefrom.

Abstract: A high efficiency particulate air (HEPA) filter made from a layer of electrostatically-charged thermoplastic fiber scrim that is point-bonded to a layer of glass fiber batting to form a composite layer defining an area, wherein the point-bonding is distributed over substantially all of the area of the composite layer and the bond points constitute approximately 1% to approximately 6% of the total surface area of the welded filter material, and wherein the composite layer is substantially uncompressed.

Abstract: A pleatable high efficiency non-woven, gas filtration media is provided. The media has an electrically charged air laid fibrous layer with a thickness between about 2 and about 35 mils, and a wet laid fibrous layer having a thickness of between about 5 and about 35 mils. The combined layers have, (a) a thickness of between about 10 and about 50 mils, (b) a stiffness of between about 200 and about 3500 mgs, (c) a Frazier of between about 10 and about 400 CFM, and (d) an &agr; of at least 15.

Abstract: A method of insulating a member, such as a cryogenic tank, pipe, or other cryogenic or extreme temperature element with multilayer insulation, and a packaged multilayer insulation blanket for use in the method. The packaged blanket includes (1) a multilayer insulation blanket including a plurality of alternating layers of aluminum or other heat-reflective foil and microfiberglass insulation spacer material, and (2) two layers of plastic sheeting sandwiching the multilayer insulation blanket therebetween. Each layer of plastic sheeting has at least one edge which is sealed to thus define an evacuated inside space containing the multilayer insulation. In the method, the edge of the packaged insulation is opened and an edge of the multilayer insulation blanket therein is attached to the cryogenic tank, container or other member to be insulated. The multilayer insulation is then guided onto or around the member, and out from between the plastic sheeting until edges of the multilayer insulation abut.

Abstract: A fire-resistant core for use in a combustible fire-rated building panel (1), such as a fire door, has a wood product-containing solid structural member (20) with a density of between about 30 and 60 lbs. per cubic foot and a thickness between about {fraction (1/16)} inch and two inches. At least one layer of fire-resistant composite (21) is attached to at least a lateral surface (22) of the structural member (20). The composite has an inorganic, non-woven fibrous web (25) with a thickness of from about 5 to 50 mils. A web binder is substantially uniformly dispersed throughout the web (25). A substantially continuous coating (27) is on at least a lateral surface (28) of the web (25). The coating is of particulate vermiculite (29) and has a thickness of from about 0.5 to 10 mils and the add-ons of the vermiculite to the web are from about 10% to 50%.

Abstract: A method for making and a thermal, acoustical and/or vibrational shield (1) which has an upper metal foil (2), a lower metal foil (3), and a thermal, acoustical and/or vibrational abatement insulation (4) disposed between the upper foil (2) and the lower foil (3). An upper periphery (5) of the upper foil (2) and a lower periphery (6) of the lower foil (3) are in vertical juxtaposition and totally enclose the insulation. At least one punched section (7) seals the upper periphery (5) to the lower periphery (6). The punched section (7) has a portion of the upper periphery (5) in an upper S-shaped configuration at each side of punched section (7) with upper laterally-extending walls (31), a portion of the lower periphery (6) in a lower S-shaped configuration at each side of punched section (7) with lower laterally-extending walls (33), and a horizontal upper wall (33) and a horizontal lower wall (34) extending, respectively, from the upper S-shaped configurations and the lower S-shaped configurations.

Abstract: A flexible, adhesively attachable, self-sealing, thermal and acoustical insulating shield has a needled, flexible, fibrous batt having an insulating layer of insulating fibers disposed between opposite binding layers of binding fibers. Binding fibers of each binding layer are needledly disposed through the insulating layer and an opposite binding layer to provide tufts of binding fibers protruding from the opposite binding layer so a to form a tufted upper surface and a tufted lower surface of the batt. A flexible adhesive is disposed and adhered substantially over the upper surface and, preferably, over lower surface of the batt such that the tufts on the upper and lower surfaces are secured to the surfaces by the adhesive. A flexible, protective foil is adjacent to, and preferably permanently adhered by the adhesive to, the lower surface of the batt.

Abstract: A needled composite acoustical barrier is provided. The barrier has a non-woven first layer (13) of needleable textile first fibers (13a); the layer (13) has a thickness of between about 0.01 inch and 0.5 inch and a density of between about 1.0 and 10 lbs. per cubic foot. A non-woven, low density second layer (15) of textile second fibers (15a) is provided; the second layer (15) has a thickness of between about 0.2 inch and 5 inches and a density of between about 0.1 and 4.0 lbs. per cubic foot. A high-density intermediate acoustical barrier layer (14) is disposed between the first and second layers (13, 15); the intermediate barrier layer (14) has a thickness of between about 0.01 inch and 0.5 inch, a density of at least 50 lbs. per cubic foot, and the barrier layer has a substantially continuous film of high-density needleable polymeric material.

Abstract: A flexible, adhesively attachable, thermal and acoustical insulating shield has a needled, flexible, fibrous batt (40) having an insulating layer (43) of insulating fibers (44) disposed between opposite binding layers (41, 42) of binding fibers (45). Binding fibers (45) of each binding layer (41, 42) are needledly disposed through the insulating layer (43) and an opposite binding layer (41, 42) to provide tufts (46) of binding fibers (45) protruding from the opposite binding layer (41, 42) so as to form a tufted upper surface (47) and a tufted lower surface (48) of the batt (40). A flexible adhesive (50) is disposed and adhered substantially over the upper surface (47) and lower surface (48) of the batt (40) such that the tufts (46) on the upper and lower surfaces (47, 48) are secured to the surfaces by the adhesive. A flexible, protective foil (51) is permanently adhered by the adhesive (50) to the lower surface (48) of the batt.

Abstract: A flexible, adhesively attachable, self-sealing, thermal and acoustical insulating shield has a needled, flexible, fibrous batt having an insulating layer of insulating fibers disposed between opposite binding layers of binding fibers. Binding fibers of each binding layer are needledly disposed through the insulating layer and an opposite binding layer to provide tufts of binding fibers protruding from the opposite binding layer so a to form a tufted upper surface and a tufted lower surface of the batt. A flexible adhesive is disposed and adhered substantially over the upper surface and, preferably, over lower surface of the batt such that the tufts on the upper and lower surfaces are secured to the surfaces by the adhesive. A flexible, protective foil is adjacent to, and preferably permanently adhered by the adhesive to, the lower surface of the batt.