Abstract: A piston rod and cylinder seal device includes a cylinder defining a piston chamber extending between first and second cylinder heads. The second cylinder head has a spud receiving bore, a pressure passage communicating with the spud receiving bore, and a bore supply/vent passage. A first piston is disposed in the piston chamber. A piston rod is connected to the piston, the piston rod having a piston rod spud extending beyond the first piston and including a blind shaft receiving bore. A second piston slidably disposed in the blind shaft receiving bore has a seal member connected thereto. A contact member connected to the second cylinder head in the spud receiving bore has a central passage extending therethrough in communication with the bore supply/vent passage. The seal member when contacting the contact member acts to seal the central passage.

Abstract: A piston rod and cylinder seal device includes a cylinder defining a piston chamber extending between first and second cylinder heads. The second cylinder head has a spud receiving bore, a pressure passage communicating with the spud receiving bore, and a bore supply/vent passage. A piston is disposed in the piston chamber. A piston rod is connected to the piston having a piston rod spud including a shaft receiving bore. A tubular shaft connected to the second cylinder head in the spud receiving bore has a passage communicating with the bore supply/vent passage. The shaft is sealingly received in the shaft receiving bore when the piston rod spud is received in the spud receiving bore preventing pressurized air in the bore supply/vent passage from entering the spud receiving bore. The shaft is positioned outside the shaft receiving bore when the piston rod spud is outside the spud receiving bore.

Abstract: A pneumatic system controlling a bath crust breaker includes a cylinder defining a piston chamber. A piston is slideably displaced within the cylinder by pressurized fluid directed to either a piston chamber first portion with respect to the piston or a piston chamber second portion oppositely positioned about the piston. A pneumatic valve system includes a first control valve aligned between first control valve first and second positions, the first control valve first position aligned with the first portion, and in the first control valve second position is aligned with the second portion. A second control valve is aligned between second control valve first and second positions. An orifice between a pressure source and first control valve is sized to control fluid flow rate so a pressure reached in either the first or second portion during a crust breaking cycle is less than a pressure source maximum pressure.

Abstract: A crust breaker bath detection system includes a cylinder defining a piston chamber. A piston is slidably displaced within the piston chamber by a pressurized fluid. A crust breaker rod connected to the piston is displaced through a crust layer into a bath having a bath voltage when the piston is displaced in the cylinder in a piston drive direction. A controller is in electrical communication with the cylinder. A conductive member is retained by and in electrical contact with the piston and in continuous contact with the cylinder. The conductive member defines a portion of a bath detection circuit including the crust breaker rod, the piston, the conductive member, the cylinder and the controller. The bath detection circuit is closed when the crust breaker rod contacts the bath such that the bath voltage is communicated to the controller by the bath detection circuit.

Abstract: A valve assembly includes a solenoid can having an internal coil. A valve body connected to the solenoid can includes an inlet port and a first valve seat. An axially adjustable retainer threadably connected to the valve body includes an end portion defining a second valve seat. A homogenous valve member/armature slidably disposed in the valve body moves in the presence of a coil generated magnetic flux between valve closed and valve open positions. A valve member/armature first surface area is in fluid communication with a pressurized fluid through the inlet port. A valve member/armature second surface area is in fluid communication with the pressurized fluid in the valve closed position. The first surface area is equal to the second surface area and the pressurized fluid acts equally on the first and second surface areas defining a pressure balanced condition in the valve closed position.

Abstract: A valve assembly includes a solenoid can having an internal coil. A valve body connected to the solenoid can includes an inlet port and a first valve seat. An axially adjustable retainer threadably connected to the valve body includes an end portion defining a second valve seat. A homogenous valve member/armature slidably disposed in the valve body moves in the presence of a coil generated magnetic flux between valve closed and valve open positions. A valve member/armature first surface area is in fluid communication with a pressurized fluid through the inlet port. A valve member/armature second surface area is in fluid communication with the pressurized fluid in the valve closed position. The first surface area is equal to the second surface area and the pressurized fluid acts equally on the first and second surface areas defining a pressure balanced condition in the valve closed position.

Abstract: A diaphragm sealed, pressure balanced valve assembly includes a valve body and a cartridge connected to the valve body. The cartridge includes a cartridge loading end having a retaining member engaged to the cartridge loading end. A valve member slides coaxial to a longitudinal axis of the valve body. A resilient material first diaphragm is connected to and extends diametrically outward from the valve member having a diaphragm body clasped between the retaining member and the cartridge loading end, creating a first diaphragm fluid pressure boundary. A resilient material second diaphragm is connected to and extends diametrically outward from the valve member at an opposite end of the valve member with respect to the first diaphragm and has a diaphragm body clasped between first and second adjustable retention members, creating a second diaphragm fluid pressure boundary.

Abstract: A flow control valve includes a body having a body bore oriented coaxially with a longitudinal axis of the body and a seat member extending into the bore. A valve member is slidably disposed in the bore and oriented coaxially with the longitudinal axis of the body. The valve member includes a non-circular geometrically shaped head having a bore. A drive adapter includes a head receiving cavity slidingly receiving the geometrically shaped head of the valve member and preventing axial rotation of the valve member. A stepper motor is connected to the drive adapter, the stepper motor incrementally rotating a shaft engaged with the bore of the valve member. First and second equal diameter pistons of the valve member provide pressure balanced valve member operating positions.

Abstract: A proportional pressure controller includes a body having inlet, outlet, and exhaust ports. A fill valve communicates with pressurized fluid in the inlet port. A dump valve communicates with pressurized fluid from the fill valve. An inlet poppet valve opens by pressurized fluid through the fill valve. An exhaust poppet valve when closed isolates pressurized fluid from the exhaust port. An outlet flow passage communicates with pressurized fluid when the inlet poppet valve is open, and communicates with the outlet port and an exhaust/outlet common passage. A fill inlet communicates between the inlet passage and fill valve, and is isolated from the outlet flow passage, exhaust/outlet common passage, and outlet and exhaust ports in all operating conditions of the controller.

Abstract: An electrical circuit operating system for controlling operating of an aluminum processing bath includes an electrical contact device. The electrical contact device includes a tubular body of an electrically insulating material, the body including at least one circumferential slot receiving a seal member. A fastener is disposed in the tubular body. A conductive biasing element has a compressed connecting end engaged with the fastener, and an extending portion axially protracting from the compressed connecting end. A piston forms a portion of an electrical circuit. The electrical circuit is closed when the conductive biasing element is contacted by the piston. A piston rod is connected to the piston and is displaceable with the piston, the piston rod operable to break a crust of the aluminum processing bath.

Abstract: An electrical contact device for controlling operation of an aluminum processing bath includes an electrically insulating body and a first bore having a first diameter. The first bore opens into a through second bore having a second diameter smaller than the first diameter. The second bore opens into a third bore having a third diameter greater than the first and second diameters. A fastener received in the body includes a shank having a male threaded portion and a male threaded head. A conductive biasing element has a connecting end engaged with the male threaded head. The connecting end and the male threaded head are slidably received in the first bore, and the shank is slidably received in the second bore. The male threaded portion extends into the third bore. A nut positioned in the third bore engages the male threaded portion coupling the fastener and tubular body.

Abstract: A valve assembly includes a valve body having a valve bore. A valve member is slidably disposed within the valve bore between first and second stop positions. First and second valve elements of the valve member have first and second sealing surfaces equally angled with respect to a valve member longitudinal axis. Each of the first and second sealing surfaces is oriented parallel with conical shaped first and second seat surfaces. Both first and second seat surfaces are equally angled with respect to the longitudinal axis and have an adjustable spacing such that the first sealing surface contacts the first seat surface and the second sealing surface contacts the second seat surface simultaneously in the first stop position.

Abstract: A solenoid actuated valve assembly includes a valve body having a slidable main valve member and a pilot valve body mechanically connected to the valve body including a slidable pilot valve member. A first solenoid operated valve connected to the pilot valve body when energized directs pressurized fluid to move the pilot valve member between pilot valve open and closed positions. A second solenoid operated valve connected to the valve body when simultaneously energized with the first valve directs the fluid to move the main valve member between valve closed and open positions. A third solenoid operated valve connected to the pilot valve body when energized and when both the first and second solenoid operated valves are de-energized directs the fluid to move the pilot valve to the pilot valve open position and the main valve member to the valve closed position.

Abstract: An electrical circuit operating system for controlling operating of an aluminum processing bath includes an electrical contact device. The electrical contact device includes a tubular body of an electrically insulating material, the body including at least one circumferential slot receiving a seal member. A fastener is disposed in the tubular body. A conductive biasing element has a compressed connecting end engaged with the fastener, and an extending portion axially protracting from the compressed connecting end. A piston forms a portion of an electrical circuit. The electrical circuit is closed when the conductive biasing element is contacted by the piston. A piston rod is connected to the piston and is displaceable with the piston, the piston rod operable to break a crust of the aluminum processing bath.

Abstract: A valve assembly includes a solenoid can having an internal coil. A valve body connected to the solenoid can includes an inlet port and a first valve seat. An axially adjustable retainer threadably connected to the valve body includes an end portion defining a second valve seat. A homogenous valve member/armature slidably disposed in the valve body moves in the presence of a coil generated magnetic flux between valve closed and valve open positions. A valve member/armature first surface area is in fluid communication with a pressurized fluid through the inlet port. A valve member/armature second surface area is in fluid communication with the pressurized fluid in the valve closed position. The first surface area is equal to the second surface area and the pressurized fluid acts equally on the first and second surface areas defining a pressure balanced condition in the valve closed position.

Abstract: A fluid control valve includes a valve body having both fluid inlet and discharge ports. A flow passage axially extending within the valve body communicates with the inlet and discharge ports. A valve member within the flow passage is movable by an actuator force in a first direction to direct a pressurized fluid from the inlet to the discharge port. The valve member includes first and second valve heads having different diameters and a valve seating member. The valve seating member engages first and second sealing diameters of the flow passage, the second sealing diameter being smaller than the first. Fluid pressure acting on the different diameters of the first valve head and valve seating member in contact with the second sealing diameter creates a net return force directing the valve member in a second direction opposite to the first direction upon removal of the actuator force.

Abstract: A solenoid actuated pneumatic valve assembly including a valve body having a pressurized air supply inlet port in fluid communication with a source of pressurized air, an outlet port adapted to be in fluid communication with at least one active pneumatically operated device, and a pass-through port. The pass-through port is adapted to be in fluid communication with and provide a pass-through of the supply of pressurized air to the inlet port of at least one other valve assembly such that the valves are mounted in series with respect to the supply of pressurized air. A latching assembly is also provided that is supported upon the valve body and is adapted to engage and be operatively retained within an aperture in a mounting plate.

Abstract: A direct operated valve assembly is provided including a valve body having a pressurized inlet port in communication with a source of pressurized air, a cylinder port, a valve bore extending axially within the valve body, and a valve member supported within the valve bore and movable between predetermined positions within the valve bore to selectively direct pressurized air from said inlet port through the cylinder port. An actuator is also included that is mounted to the valve body for moving the valve member in a first direction and a biasing member disposed between the valve member and the valve body to provide a biasing force to the valve member in an opposite direction. Also, an air-assist passage is included for providing a source of pneumatic pressure that acts in combination with the biasing member to operatively move the valve member in a direction opposite to the movement induced by the actuator.

Abstract: A proportional pressure regulator assembly having a main body with a first inlet adapted for fluid communication with supply of positive pneumatic pressure, a second inlet adapted for fluid communication with a supply of negative pneumatic pressure, an outlet adapted for fluid communication with a pneumatically actuated device, and an exhaust port is provided. A fill regulator valve is included that is adapted to regulate the supply of positive pressure. A vacuum regulator valve is included that is adapted to regulate the supply of negative pressure. An exhaust valve is included that is operable to exhaust pressure from the outlet. A control circuit assembly is also provided that is adapted to receive a command signal and a feedback signal and to regulate the amount of positive pneumatic pressure through the fill regulator valve or the amount of negative pneumatic pressure through the vacuum regulator valve in response to the feedback signal.

Abstract: A pneumatic valve assembly including a valve body having an inlet port in fluid communication with a source of pressurized air and a valve bore extending axially within the valve body with a valve member movable between predetermined positions within the valve bore. The valve member selectively movable to direct a flow of pressurized air from the inlet port through the valve bore to an outlet port. A valve element is disposed upon the valve member having an angular valve sealing surface, and a valve seat is defined in the valve bore formed at an oblique angle to provide a sealing contact with the valve sealing surface when the valve member is in a closed position thereby interrupting said flow of pressurized air.