Abstract: A flashlight has housing with a first mechanical spiral engagement system, a head assembly with a second mechanical spiral engagement system that engages the first mechanical spiral engagement system when the head assembly is coupled to the housing, an LED light source module fixedly held by a heat sink fixedly held by the housing, a power source held within the housing, and a switch assembly, wherein light provided by the LED light source module may be varied by rotating the head assembly relative to the housing while the heat sink, the switch assembly and the power source remain stationary.

Abstract: A portable lighting device, such as a flashlight, with a mechanical power switch and multiple operating modes is provided. The mechanical power switch is disposed in series with the controller for the lighting device and acts as the user interface to the controller to change modes of operation. Because the mechanical power switch is in series with the controller, the portable lighting device does not consume battery power when the mechanical switch is open. A state machine coupled to the controller is polled by the controller each time it is powered up to determine the operational mode of the lighting device.

Abstract: A charger cradle for recharging a rechargeable lighting device is described. The cradle may include two prongs that flex outwards to allow a lighting device to be inserted into the cradle. After the lighting device is fully inserted, the prongs resume a normal position to exert an inward force on the lighting device to secure it in place. The cradle may also include two moveable cradle arms, in lieu of two prongs, to allow a spring mechanism within the device to motivate the moveable cradle arms to grasp a lighting device when the lighting device is inserted into the rechargeable lighting device.

Abstract: A lighting device with improved optical performance and efficiency is provided. The lighting device includes a source of energy, a light source, a reflector and a holder. The reflector has a first open end, a second end, and a parabolic profile extending between the first open end and second end. The focus of the parabolic profile is located outside of the profile. The reflector may also be movable relative to the light source. The lighting device may include a circuit that delivers a pulsed or thermally compensated pulsed current to the light source. The light device may also include a heat sink housing.

Abstract: A lighting device with improved optical performance and efficiency is provided. The lighting device includes a source of energy, a light source, a reflector and a holder. The reflector has a first open end, a second end, and a parabolic profile extending between the first open end and second end. The focus of the parabolic profile is located outside of the profile. The reflector may also be movable relative to the light source. The lighting device may include a circuit that delivers a pulsed or thermally compensated pulsed current to the light source. The light device may also include a heat sink housing.

Abstract: A method for controlling a portable lighting device. The device has a switched-mode power supply, a light source, a high frequency switch, a controller controlling the operation of the light source and a user interface for inputting commands to the controller. A DC power source has a negative pole that is connected by only one single electric contact with the lighting device tail. The method for controlling a portable lighting device includes connecting a DC power source, an inductor, a light source, a high frequency switch and a resistor in series, measuring a voltage across the resistor, and controlling the high frequency switch dependent on the voltage measured across the resistor.

Abstract: A portable lighting device that provides different user interfaces that may be selected by the user. Each user interface may provide one or more operational modes, such as on mode, power save mode, strobe mode or momentary mode. After a user interface is selected, the user may select on of the operational modes. The portable lighting device may be a flashlight.

Abstract: A rechargeable lighting device has a rechargeable power source with a positive electrode located at its rear end, a main power circuit that powers a light source and includes the positive electrode, a charging circuit configured to be enabled when the lighting device engages a charging device, and at least one charging contact located on the exterior of the lighting device at or near its tail end. A microcontroller and switch are located at the rear end and the microcontroller wakes up to either turn on the main power circuit and isolate the charging contract from a charging ground path or turn on the charging circuit in which case the charging contact acts as part of the charging ground path.

Abstract: One electrical lead from an LED package is soldered to an inner electrically conductive member positioned and electrically isolated from an outer electrically conductive member by electrically insulating material while a second electrical lead and a neutral lead from the LED are soldered to the outer electrically conductive member so that heat is transferred from an LED die within the LED package to the outer electrically conductive member and then to a thermally conductive outer casing with a thermal path that minimizes thermal resistance.

Abstract: A flashlight has housing with a first mechanical spiral engagement system, a head assembly with a second mechanical spiral engagement system that engages the first mechanical spiral engagement system when the head assembly is coupled to the housing, an LED light source module fixedly held by a heat sink fixedly held by the housing, a power source held within the housing, and a switch assembly, wherein light provided by the LED light source module may be varied by rotating the head assembly relative to the housing while the heat sink, the switch assembly and the power source remain stationary.

Abstract: A multi-mode portable illumination device includes a switch structure featuring a substantially planar member and a mechanical switch which requires a relatively small amount of force and a short stroke distance to actuate. The mechanical switch is attached to a member which contains circuit(s) adding additional functionality to the multi-mode portable illumination device. The member has conductive springs attached to either end that are used to complete the electrical circuit with the battery and the lamp, while their compressive force is absorbed by a housing protecting the switch structure. A conductive strip is used to improve the conductivity of the circuit in a metal multi-mode portable illumination device which has been provided with an electrically resistive protective coating.

Abstract: A lighting device with improved optical performance and efficiency is provided. The lighting device includes a source of energy, a light source, a reflector and a holder. The reflector has a first open end, a second end, and a parabolic profile extending between the first open end and second end. The focus of the parabolic profile is located outside of the profile. The reflector may also be movable relative to the light source. The lighting device may include a circuit that delivers a pulsed or thermally compensated pulsed current to the light source. The light device may also include a heat sink housing.

Abstract: A user electronically interacts with a flashlight via a computer and application software once the flashlight has been inserted into, and engages, a smart cradle configured with a printed circuit board (“PCB”) that can communicate electronically with both the flashlight and the computer. Application software allows the user to access a mode control circuit for changing operational modes available on the flashlight without having to manipulate a manual control of the flashlight, monitor battery life, access data files relating to the flashlight, and load information into memory of the PCB.

Abstract: A rechargeable lighting device has a rechargeable power source with a positive electrode located at its rear end, a main power circuit that powers a light source and includes the positive electrode, a charging circuit configured to be enabled when the lighting device engages a charging device, and at least one charging contact located on the exterior of the lighting device at or near its tail end. A microcontroller and switch are located at the rear end and the microcontroller wakes up to either turn on the main power circuit and isolate the charging contract from a charging ground path or turn on the charging circuit in which case the charging contact acts as part of the charging ground path.

Abstract: One electrical lead from an LED package is soldered to an inner electrically conductive member positioned and electrically isolated from an outer electrically conductive member by electrically insulating material while a second electrical lead and a neutral lead from the LED are soldered to the outer electrically conductive member so that heat is transferred from an LED die within the LED package to the outer electrically conductive member and then to a thermally conductive outer casing with a thermal path that minimizes thermal resistance.

Abstract: A light emitting diode (“LED”) module with improved thermal characteristics is provided. The module includes an LED, a first circuit board, a second circuit board, a lower insulator, an upper insulator, a lower contact, upper contacts, and a heat sink. Preferably, the heat sink comprises an outer housing and a contact ring. The LED and the heat sink are attached to the first circuit board via solder. In addition to serving as a substrate for the LED, the first circuit board (which contains a plurality of thermally conductive layers connected by vias) facilitates the transfer of heat away from the LED to the heat sink. The module also has improved mechanical and electrical properties, including redundant electrical connections, stable mechanical connections, and a shock-absorbing lower contact. The lower insulator can also be configured to prevent misalignment of the power source with the lower contact when the module is used in a flashlight or other lighting device.

Abstract: A flashlight has housing with a first mechanical spiral engagement system, a head assembly with a second mechanical spiral engagement system that engages the first mechanical spiral engagement system when the head assembly is coupled to the housing, an LED light source module fixedly held by a heat sink fixedly held by the housing, a power source held within the housing, and a switch assembly, wherein light provided by the LED light source module may be varied by rotating the head assembly relative to the housing while the heat sink, the switch assembly and the power source remain stationary.

Abstract: A process for recharging a rechargeable flashlight in a motor vehicle places a recharging cradle into a cup holder, connects the recharging cradle to a cigarette lighter port in the motor vehicle and inserts a bottom end of the rechargeable flashlight into an opening in the cradle configured to snugly receive and support the rechargeable flashlight in an upright position within the recharging cradle so that a pair of contact leads of the recharging cradle make electrical contact with a pair of electrical contacts of the rechargeable flashlight configured for recharging the rechargeable flashlight.

Abstract: Battery corrosive electrolyte leak is reduced by using spacers (which can be made of a shock absorbing material) between each pair of three or more batteries held in a series configuration so that a resilient contact provides an electrical contact between the pair of batteries and the thickness of the spacer prevents a second end of a first battery from contacting the first end of the second battery.

Abstract: A flashlight uses a reverse battery protection circuit to prevent current from flowing in a power control circuit when at least one battery is held in a reversed orientation, rather than a correct orientation, in a battery compartment of the flashlight.