Abstract: A kinematic assembly with a plurality of moveable members moveable in synchronized movement by way of a connection rod wherein the connection rod is configured to buckle if one of the members becomes somehow disengaged for providing a tactile indication of a fault condition.

Abstract: A method of masking and pretreating a plastic part prior to being spray-painted including the steps of providing a plastic part having one or more adhesive bond lines (12, 12?). The plastic part is typically an exterior automotive component having a painted show surface. Examples of plastic parts include but are not limited to lift gates, running boards, door trim pieces, spoilers, tail gates, front fascias and rear fascias. The method can also be used in connection with metal parts or any other application where a surface of the part will be painted and other surfaces on the part need to be protected from direct paint spray or paint overspray.

Abstract: An articulating step assembly for a vehicle which includes a mount for attachment to a vehicle, a step member and an articulating linkage connecting the mount and the step for stowing and deploying the step. A motor is attached to the linkage to provide raising and lowering of the step. A weather sealed non-contact switch located on the assembly for actuating the motor and linkage in response to movement of the step in a predetermined direction for deploying the step.

Abstract: A modular gate combined with multiple functions which can be easily employed with existing tailgates without any hardware or mounting modifications to existing truck beds. There is provided a modular tailgate system having a tailgate portion in combination with a plurality of functions. The modular tailgate system integrates any combinations of at least two of the plurality of features without affecting existing body sides and/or existing truck beds. Integrated features include a multi-functional gate (e.g., swing, drop, etc), storage (e.g., normal, sealed, refrigerated, heated, etc), step(s), lighting (e.g., ingress/egress, bed interior, removable, trailer hitch, parking, etc), bed extension(s), power (e.g., 12 v and/or 110 v), tie downs (e.g., ratchets, anchors, etc), sawhorse, magnet(s), table(s), bench(es), seat(s), net(s), any other predetermined desired function, etc., and combinations thereof.

Abstract: A composite liftgate system with an inner panel construction having a strengthening channel structure. Structural composite reinforcements are bonded to the inner panel where additional strength is needed to meet predetermined performance requirements. Where the extra structure is needed, no steel or a minimum amounts of steel is used and the structural reinforcements are bonded in place using adhesive prior to application of additional fasteners.

Abstract: A fastener locating and retention structure which includes a dog house attached to a part. The doghouse includes at least three walls and an opening in the fourth wall large enough for allowing a T-stud shaft portion to enter. A top surface it provided for extending inward from the walls. The top surface has an aperture formed there in by two pairs of spring retention legs which oppose each other engage the shaft portion of the T-stud on either side of the shaft thereof.

Abstract: An active front deflector assembly having a deflector panel, actuator, and linkage assemblies each with a predetermined ratio of the links to each other for motion of the deflector panel. The assembly deploys and retracts based on vehicle requirements, and, when deployed, redirects the air flow in the front of the vehicle to improve the vehicle aerodynamics for either fuel economy or performance characteristics. Additionally, it allows for the deflector panel to retract so the vehicle meets ground clearances, etc. The deflector panel is also both rigid and semi-rigid to absorb impact energy. The drive shaft transmits the drive from the actuator coupled to one linkage assembly to the other linkage assembly for moving the deflector panel between the deployed/retracted positions. The actuator is clutched to prevent damage to the system.

Abstract: An active front deflector assembly for a vehicle capable of moving between an extended position and a retracted position or any position there between. The active front deflector assembly has a cross member for attaching to an underbody of a vehicle. The frame member also includes a plurality of slip joint connections for connecting to the underbody of the vehicle. The cross member is a fixed link of an actuator link assembly that has an actuator, drive link, floating link and a blade.

Abstract: An active underbody panel system having a frame arrangement mounted under the vehicle and at least one deployable panel moveable between stowed and deployed positions to improve aerodynamics under the vehicle. A deployment/retraction mechanism is provided having a pair of linkage assemblies and driven by an actuator, which allows the deployable panel(s) to be moved automatically downward into the air flow as needed.

Abstract: A rear liftgate assembly with at least one rear lamp applique assembly and process for manufacturing same. The lamp applique assembly includes a rear lamp applique housing with at least one attachment surface for attaching to an outer panel of the liftgate assembly. A plurality of integrated snap attachment features are provided to connect the lamp applique assembly to the outer panel, thereby eliminating additional bonding and fasteners. A self-sealing wire harness connected accepts an integrated lamp connector, thereby eliminating the need for access openings, to further minimize water intrusion, and eliminate gaskets.

Abstract: A kinematic connection rod assembly with a plurality of moveable members moveable in synchronized movement by way of a connection rod wherein the connection rod is configured to buckle if one of the members becomes somehow disengaged for providing a tactile indication of a fault condition

Abstract: A manufacturing process for an active grille shutter arrangement including in-mold assembly of an active aero hinge modular frame that allows for the joining of multiple components that are to be assembled directly out of the molding process tooling. These components could be the vane end pivots, vane end stops, drive linkages, frame end stops, etc. Final assembly of the system is facilitated by geometrical considerations and molding material considerations in the in-mold assembly (IMA) design.

Abstract: A multi-way liftgate assembly providing a plurality of dividers dividing the rear cargo area of a passenger vehicle into a plurality of secure areas assessable from a plurality of panels forming a liftgate to provide controlled access to one or more of those compartments. The vehicle operator has secure control of which portions of the cargo area can be selectively accessed. The multi-way liftgate assembly provides multiple secure openings to the cargo area of a vehicle that typically has only one secure opening to the cargo area. The multi-way liftgate assembly provides on-demand open height adjustment.

Abstract: A sealed actuator with internal clutching assembly including an output shaft, output detent ring, moving detent ring, and a wave spring, which is fit inside a sealed housing. The moving detent ring is able to move axially to the output shaft and the output detent ring is able to rotate on the output shaft. Intermeshing ramped teeth of these rings are held together by a wave spring and allow the output shaft to rotate and transmit torque of a motor through a main gear operably coupled to an output gear mounted on the output shaft to the outside of the housing. During predetermined high loads, the output and moving detent rings ramped teeth create an axial force that overcomes the load from the wave spring, which allows moving detent ring to disengage and output shaft to rotate freely to help prevent damage to the actuator.

Abstract: A moveable link for an active exterior component on a vehicle. The moveable link provides a sealed connection between the outer link and the base link and fixed link. This sealed connection prevents debris from contaminating the area where the outer link rotates about the pin, thereby preventing unwanted noises. Furthermore, the sealed connection also prevent corrosion between the outer link and the pin, which can lead to failure of the moveable link.

Abstract: An illumination system and method of ground and other illuminating that comprises a plurality of sensors that scan/detect the exterior area around the vehicle and at least one controller, the system selectively turning on/off a series of lighting elements placed strategically around the vehicle to allow light to be directed to at least one ground or other surface at the persons at all times or any predetermined time. A controller is provided to activate ground lighting in coordination with sensor signals identifying where an individual or object are located in predetermined proximity to the vehicle.

Abstract: A deployable applique assembly for a motor vehicle is provided. The assembly includes a housing having a wall with at least one through opening extending through the wall and a panel configured to overlie at least a portion of the wall when in a stowed position, with an outer surface of the panel being configured to form a smooth surface with a body panel of the motor vehicle. The assembly includes a drive link extending through the at least one through opening and having a first end operatively coupled to the inner surface of the panel and a second end. An actuator has a drive member operably coupled with the second end of the drive link, wherein the actuator is operable to selectively pivot the drive link to move the panel between the stowed position and a deployed position.

Abstract: A primer containing graphene as an additive and a method of priming a filled polymer substrate for providing a Class A final paint surface. The method includes providing a substrate with reinforcement materials. A primer which includes from 0.5-5% by weight of graphene as an additive is applied to the substrate for coating the substrate. The primer is cured during heating of the resulting product for drying the substrate. The graphene acts to dissipate heat providing less differential of heat between the primer and the substrate and/or coatings applied on top of the primer which produces an improved final appearance of a paint over a fiber reinforced polymer material.

Abstract: An active grille shutter arrangement having an assembled modular frame with a plurality of primary frame pieces formed by extrusion. Each one of the plurality of primary frame pieces has a first end, a second end and at least one key slot extending between the first end and the second end. Each of the plurality of frame pieces also includes a hollow bore extending through the each one of the plurality of primary frame pieces forming an aperture at the first end and an aperture at the second end. When the modular frame is assembled there is an upper frame portion and lower frame portion, both formed from one of the plurality of primary frame pieces. The arrangement also includes a number of alternate frame and vane pieces that allow several different active grille shapes and configurations to be formed.

Abstract: An active grille shutter system (AGS) that is assembled from modular components, thereby allowing the AGS to be any desired width or height when assembled. This allows for the creation of different sized AGS for different vehicle platforms, while assembling the AGS from a stock of components that is common to each AGS. The invention is also directed to a method of forming a base integrated end cap with moveable vane retainers and a link arm using a two shot molding process.