Abstract: A PZT microactuator such as for a hard disk drive has a restraining layer bonded on its side that is opposite the side on which the PZT is mounted. The restraining layer comprises a stiff and resilient material such as stainless steel. The restraining layer can cover most or all of the top of the PZT, with an electrical connection being made to the PZT where it is not covered by the restraining layer. The restraining layer reduces bending of the PZT as mounted and hence increases effective stroke length, or reverses the sign of the bending which increases the effective stroke length of the PZT even further. The restraining layer can be one or more active layers of PZT material that act in the opposite direction as the main PZT layer. The restraining layer(s) may be thinner than the main PZT layer.

Abstract: A trace gimbal is described herein. In some embodiments, the trace gimbal includes outer struts including a front outrigger at a distal end of the trace gimbal and a rear outrigger at a proximal end of the trace gimbal. The front outrigger includes a distal front outrigger and a proximal front outrigger. The rear outrigger includes a distal rear outrigger and a proximal rear outrigger. A middle strut extends in a width direction of the trace gimbal, adjoining the proximal front outrigger to the rear outrigger, and connecting to a slider tongue. The front outrigger includes a strut form bent away from a load beam reference plane at an angle ?. In some embodiments, the outer struts include a second strut form disposed on the rear outrigger. The second strut form can be bent toward the load beam reference plane at the angle ?.

Abstract: A dielectric layer configured to overlay a spring metal layer in a suspension assembly is described. The dielectric layer includes a tongue portion including a proximate end and a distal end, trace portions extending from the tongue portion, and an aperture aligned with the void and defined by the tongue portion. The aperture includes an elongated opening with opposing ends partially aligning with the central opening of the void. The aperture further includes slits extending from the opposing ends of the elongated opening and at least partially aligned with slits of the void in the spring metal layer.

Abstract: Examples of a suspension are provided. The suspension includes a mount plate attached to a load beam at a suspension assembly attachment point. The suspension may include a first actuator and a second actuator located at the mount plate. The first actuator is shaped as a non-right angle parallelogram spanning across a first opening in the mount plate. The second actuator is shaped as a non-right angle parallelogram spanning across a second opening in the mount plate. The first and second actuators are configured to deflect the distal end of the mount plate, which causes the load beam to rotate with a rotation center located along the load beam.

Abstract: A suspension is described. The suspension includes a base plate and a load beam coupled to the base plate. The base plate includes a distal elongated element and a proximal elongated element. The distal elongated element includes at least one non-straight baseplate edge and the proximal elongated element includes at least one non-straight baseplate edge. The load beam includes a first mounting shelf and a second mounting shelf. The load beam is coupled to the base plate such that the first mounting shelf is exposed adjacent to the distal elongated element, and the second mounting shelf is exposed adjacent to the proximal elongated element. The first and second mounting shelves are configured to receive an actuator, such that an edge of the actuator and the at least one non-straight baseplate edge forms a gap.

Abstract: A gimbal having a base portion and a tongue joined together by a neck portion. The base portion includes a first proximal edge facing away from the tongue. A circuit is mounted on the gimbal and includes a portion mounted to the base portion having a circuit extension region that extends beyond the first proximal edge. The circuit extension region includes a second proximal edge facing away from the tongue. A slider may be mounted on the tongue and electrically connected to the circuit. First and second PZT actuators are mounted to the head gimbal assembly and electrically connected to the circuit. The circuit extension region has a circuit extension region width W of at least 0.1 mm as measured in a direction extending away from the tongue relative to a furthest extending portion of the first proximal edge and a furthest extending portion of the second proximal edge.

Abstract: A hard disk drive (HDD) includes a suspension connected to a stack arm. The suspension includes a mount plate, a hinge, a load beam, and a circuit. The mount plate includes a bottom surface facing a disk and an ear portion extending from a side edge of the mount plate. The bottom surface includes a planar region, a first indented region vertically recessed relative to the planar region, and a second indented region located at the ear portion and vertically recessed relative to the planar region. The load beam terminates in a load beam hinge is connected to the first indented region. The circuit extends along the first and second indented regions.

Abstract: A flexure is described, which includes conductive traces extending from a proximal end of the flexure to a distal end of the flexure. The flexure also includes a plurality of outer gimbal struts configured to define an opening at the proximal end of the flexure. The flexure also includes an oblong feature extending into the opening, the oblong feature defines an aperture. The conductive traces include a first semi-circular conductive trace portion overlapping a first section of the oblong feature at a proximal end of the aperture extending to a distal end of the aperture. The conductive traces include a second semi-circular conductive trace portion overlapping a second section of the oblong feature at a proximal end of the aperture extending to the distal end of the aperture. The first and second semi-circular conductive trace portions define the aperture.

Abstract: A flexure is described herein. The flexure includes a slider tongue with a proximal end and a distal end. The sliding tongue including a leading edge at the proximal end prone to contact an undersurface of a load beam attached to the flexure. The flexure also includes a magnetic read/write head slider attached to the slider tongue at the distal end, at least one PZT microactuator affixed to the slider tongue, between the proximal end and the distal end, and at least one dampening device at the leading edge of the slider tongue configured to reduce an impulse during a non-operational shock event and reduce stress on the at least one PZT microactuator.

Abstract: An improved load beam is described herein. In some embodiments, the load beam comprises a major surface including a proximal end and a distal end, the distal end including a tip weld, a dustpan, and a lift tab; side rails extending from the major surface and the dustpan; and a slit disposed on the major surface about the tip weld.

Abstract: An electrical connection structure for connecting a piezoelectric element and an electrical circuit to each other with a conductive adhesive is described. The electrical connection structure includes an epoxy, a conductive component surrounded by the epoxy, and a trace feature implemented on top of the electrical connection structure. At least one depression feature can be implemented on top of the electrical connection structure to constrain the epoxy and the at least one conductive component.

Abstract: A multi-layer piezoelectric microactuator assembly has at least one poled and active piezoelectric layer and one poled but inactive piezoelectric layer. The poled but inactive layer acts as a constraining layer in resisting expansion or contract of the first piezoelectric layer thereby reducing or eliminating bending of the assembly as installed in an environment, thereby increasing the effective stroke length of the assembly. Poling only a single layer would induce stresses into the device; hence, polling both piezoelectric layers even though only one layer will be active in use reduces stresses in the device and therefore increases reliability.

Abstract: In a disk drive having a flexible circuit tail that is routed within a recess in the actuator arm, a dielectric spacer is added to the top of the tail in order to space the circuit traces within the tail further away from the electrically conductive actuator arm, and to make more repeatable that spacing. The added spacing reduces electrical coupling and thus increases the bandwidth of the circuit. The spacer can be in the form of a section of the same viscoelastic material that is used elsewhere as a vibration dampener on the suspension, the viscoelastic material being adhered to the tail before the tail is inserted within the recess. Alternatively, the spacer can be a thickened region of the flexible circuit covercoat in the area where the tail will reside within the recess.

Abstract: A trace gimbal is described herein. In some embodiments, the trace gimbal includes outer struts including a front outrigger at a distal end of the trace gimbal and a rear outrigger at a proximal end of the trace gimbal. The front outrigger includes a distal front outrigger and a proximal front outrigger, and the rear outrigger includes a distal rear outrigger and a proximal rear outrigger. The trace gimbal further includes a middle strut extending in a width direction of the trace gimbal and adjoining the proximal front outrigger to the rear outrigger, and an inner strut connecting the middle strut to a slider tongue. The inner strut and the middle strut adjoin the outer gimbal struts to the slider tongue.

Abstract: A gimbal assembly includes a frame having base, tip and mount portions, and a crossbar joined to the tip portion by a neck region. Portions of the crossbar and neck region define transition edge regions each extending from a point of minimum width D of the neck region to where the edge of the crossbar becomes substantially straight. Each of the transition edge regions includes a transition length a and a transition width b. The frame comprises an area of interest that includes the neck region and a portion of the crossbar that has a length of 0.6 mm and is centered to the neck region, and has a total area size A, a centroid C and a centroid distance H between the centroid C and a far side of the neck region. The crossbar and neck region have geometries that satisfy a design metric that is less than 0.05.

Abstract: A PZT microactuator such as for a hard disk drive has a restraining layer bonded on its side that is opposite the side on which the PZT is mounted. The restraining layer comprises a stiff and resilient material such as stainless steel. The restraining layer can cover most or all of the top of the PZT, with an electrical connection being made to the PZT where it is not covered by the restraining layer. The restraining layer reduces bending of the PZT as mounted and hence increases effective stroke length, or reverses the sign of the bending which increases the effective stroke length of the PZT even further. The restraining layer can be one or more active layers of PZT material that act in the opposite direction as the main PZT layer. The restraining layer(s) may be thinner than the main PZT layer.

Abstract: A trace gimbal is described herein. In some embodiments, the trace gimbal includes outer struts including a front outrigger at a distal end of the trace gimbal and a rear outrigger at a proximal end of the trace gimbal. The front outrigger includes a distal front outrigger and a proximal front outrigger, and the rear outrigger includes a distal rear outrigger and a proximal rear outrigger. The trace gimbal further includes a middle strut extending in a width direction of the trace gimbal and adjoining the proximal front outrigger to the rear outrigger, and an inner strut connecting the middle strut to a slider tongue. The inner strut includes a slot, and the inner strut and the middle strut adjoin the outer gimbal struts to the slider tongue.

Abstract: A baseplate for a disk drive suspension is provided. The baseplate includes a receiving space at a distal end configured to mate with a spring of a load beam. The receiving space partially extends a length of the baseplate. The baseplate also includes a swage hub at a proximal end and an indented surface surrounding the swage hub. The proximal end is opposite the distal end. The indented surface is at least partially defined by a baseplate support section.

Abstract: A multi-level piezoelectric actuator is manufactured using wafer level processing. Two PZT wafers are formed and separately metallized for electrodes. The metallization on the second wafer is patterned, and holes that will become electrical vias are formed in the second wafer. The wafers are then stacked and sintered, then the devices are poled as a group and then singulated to form nearly complete individual PZT actuators. Conductive epoxy is added into the holes at the product placement step in order to both adhere the actuator within its environment and to complete the electrical via thus completing the device. Alternatively: the first wafer is metallized; then the second wafer having holes therethrough but no metallization is stacked and sintered to the first wafer; and patterned metallization is applied to the second wafer to both form electrodes and to complete the vias. The devices are then poled as a group, and singulated.

Abstract: A suspension is described. The suspension includes a base plate and a load beam coupled to the base plate. The base plate includes a distal elongated element and a proximal elongated element. The distal elongated element includes at least one non-straight baseplate edge and the proximal elongated element includes at least one non-straight baseplate edge. The load beam includes a first mounting shelf and a second mounting shelf. The load beam is coupled to the base plate such that the first mounting shelf is exposed adjacent to the distal elongated element, and the second mounting shelf is exposed adjacent to the proximal elongated element. The first and second mounting shelves are configured to receive an actuator, such that an edge of the actuator and the at least one non-straight baseplate edge forms a gap.