Abstract: The invention relates to a method for producing metal matrix composite materials, including at least one proportion of magnesium or one magnesium alloy and involving at least one production step in which a thixomolding ensues. According to the invention, an Mg2Si phase having a volume fraction of at least 2% is incorporated in a metal matrix preferably comprised of magnesium or of a magnesium alloy. The inventive method uses the thixomolding method for the in-situ production of a metallic composite material and is advantageous in that a broad range of adjustable volume fractions of the Mg2Si phase in the composite material results whereby enabling the properties of the composite material to be individually modified. The inventive metal matrix composite material is particularly suited for producing thermally stressed parts of motor vehicles such as pistons or the like.

Abstract: The invention concerns a method for producing a substance during which an aluminum base alloy is produced that has a content of 5.5 to 13.0% by mass of silicon and a content of magnesium according to formula Mg [% by mass]=1.73×Si [% by mass]+m with m=1.5 to 6.0% by mass of magnesium, and has a copper content ranging from 1.0 to 4.0% by mass. The base alloy is then subjected to at least one hot working and, afterwards, to a heat treatment consisting of solution annealing, quenching and artificial aging. The magnesium is added based on the respectively desired silicon content according to the aforementioned formula. The material obtained by using the inventive method comprises having a low density and a high strength.

Abstract: A cylinder sleeve for an internal combustion engine is provided with a flat zone that extends along the entire axial length thereof. The cylinder sleeve is embodied as a rough cast sleeve whose outer surface comprises a rough zone that extends along the entire axial length thereof and consists of a plurality of elevations with undercuts in order to ensure that a sufficient amount of combustion heat generated during operation of the engine is discharged.

Abstract: The invention relates to a method for producing a piston (1) for an internal combustion engine. The inventive method comprises producing the base (4) from aluminum by a forging process, casting, by way of a composite casting process, a ring support (10) which is provided with a cooling channel (15) into an aluminum ring element (6), and then welding the ring element (6) with the base (4).

Abstract: The invention relates to a piston pin bearing of an internal combustion engine, in which a cylindrical piston pin is mounted. The aim of the invention is to create a hub bore shape that is improved compared to prior art in order to significantly reduce mechanical stress in the piston and thus extend the service life of the piston. Furthermore, the shape is to prevent noise from being generated in the piston pin bearing. The aims are achieved by the fact that the surface line of the highly oval outer surface, which runs in the zenith of the hub, extends at an angle to the hub axis from a radially outward point to a radially inward point on the piston side such that the greatest degree of ovalness defined by the oval diameter thereof is created at the respective inner ends of the hub bores and does not exceed a predefined value of the oval diameter.

Abstract: The invention relates to a piston for an internal combustion engine comprising an annular cooling channel embodied in the edge area of the piston head and closed on a rod side with a cover consisting of two semicircular half-shells which are oriented with the internal sides thereof towards the piston and provided with a circular groove for arranging the half-shells on a projection embodied on the external side of the piston. The half-shells are provided on the abutting surfaces thereof with rest connections for easily connecting the half-shells to each other.

Abstract: The invention relates to an assembled piston (1) for an internal combustion engine, said piston consisting of an upper part (4) provided with a combustion cavity (8), and a lower part (5) that is screwed to the upper part (4) by means of a screw (6) which is arranged coaxially to the piston axis (31). Said screw (6) is embodied as a set screw comprising a hexagon socket (6?) on the inner side of the piston and a head (6?) on the bottom side of the piston, the head (6?) forming part of the bottom of the combustion cavity (8) and being flush therewith (8) in the screwed state.

Abstract: A method for the production of wear-resistant edges for a keystone ring for internal combustion engines, involves forming a rectangular ring from a steel strip with a rectangular cross-section, grinding the ring edges and the outer circumferential faces to give the required profile and brushing the inner circumferential face, grinding the upper and lower ring edge to form the keystone ring, complete nitriding of the piston ring surface by a gas-nitriding process (GNS) to form a nitride layer, profiling the nitrided piston ring by grinding and lapping without machining the nitrided edges of the piston ring, stacking the piston rings on the parallel faces, coating the outer circumferential faces of the piston rings with a wearing layer, and grinding the nitrided layer of the faces in the stacked state such that at most a quarter of the total thickness of the nitrided layer is removed.

Abstract: The invention relates to an assembled piston (1) for an internal combustion engine, said piston consisting of an upper part (4) and a lower part (5) that are interconnected by means of an internal hexagon screw (6) consisting of an upper half(37) and a lower half (38). The upper half (37) of the internal hexagon screw (6) comprises an external thread (39) which is parallel to the external thread (40) of the lower screw half (38) and has a larger lead angle than the same (40). The lead angle resulting from the difference between the lead angles of the two external threads (39, 40) is very small and contributes to a high strength of the screw connection.

Abstract: The invention relates to an oil scraper ring groove ring arrangement for pistons of internal combustion engines. The inventive arrangement comprises a disk that is provided with parallel flanks and a bearing surface having an asymmetrical crowned form with a vertex line extended over the periphery of the disc, with the disk being arranged in a ring groove of the piston with a ring groove side opposing the piston head and a ring groove side facing the piston head. The aim of the invention is to achieve an improved oil scraping action compared to that of prior art, while reducing the friction and the abrasion in such a way that it is radially outwardly inclined to the outer diameter of the piston, the bearing surface of the disk being embodied in such a way that it corresponds to an almost worn end contour in the started engine state, and, when the oil scraper ring is mounted in the piston, the vertex line of the bearing surface is oriented in the direction of the ring groove side opposing the piston head.

Abstract: The invention relates to a cooling channel covering for a piston of an internal combustion engine in the form of a spring metal sheet which is measured in such a manner that wear and tear in the region of the surface is prevented, in such a manner that a peripheral gap is produced between the radial, external front side of the spring metal sheet and the radial, external limit of the step-shaped recess.

Abstract: The invention relates to a split piston for an internal combustion engine, comprising an upper piece, connected to a lower piece, by means of a screw connection. The screw connection comprises a tubular connector piece, mounted on the underside of the piston upper piece with an external thread, a spacer sleeve with an external and an internal thread and a support rib formed on the lower piece of the piston with an internal thread. The upper piece can thus be screwed to the lower piece, by means of the connector piece, the spacer sleeve and the support rib. The spacer sleeve acts as a compressing body and the connector piece as an extending body, to generate the mechanism tension necessary for fixing the screw connection.

Abstract: The invention relates to an aluminum piston for a combustion engine having a ring element, which is made of NiResist, is placed in the radially outer edge area of the piston head, and which, together with the base body, forms an annular cooling channel. The ring element is fastened to the base body of the piston via a screwed connection.

Abstract: A multipart oil wiping ring for pistons of internal combustion engines comprises two steel strip-type lamellae with parallel sides, the running surfaces of which are provided with a convexly asymmetric shape having a vertex line that extends across the circumference of the lamellae, and a bracing spring located between the lamellae. The bracing spring presses the lamellae in an axial direction against one respective side of an annular groove in the piston and in a radial direction against the cylinder wall.

Abstract: The invention relates to an oil control ring for pistons of internal combustion engines. The aim of the invention is to provide an improved shape-adaptation capacity in comparison to prior art, with a tangential force that enables the ring to guarantee low friction and also low oil consumption during the operation of the engine. To achieve this, the inventive oil control ring comprises a solid bearing surface that lies against the cylinder wall, in addition to parallel ring flanks, between which a radial recess that runs around the periphery is configured in the rear of the ring, said recess being designed to receive a coil spring. The peripheral region of the ring flanks is provided with undulating end faces that face towards the rear of the ring. Said undulating end faces of the upper and lower ring flanks are offset out of phase with one another.

Abstract: The invention relates to a piston for an internal combustion engine, which comprises two boss bores that have respective outer areas with an oval cross-section that points on one side in the direction of the piston head. The great axis of the ovality is parallel to the piston axis and the degree of ovality increases towards the outer end of the boss bores.

Abstract: The invention related to a piston-pin boss (18) of a piston (6) for an internal combustion engine, comprising a piston-pin bore (1) for receiving a piston pin. To improve the passage of oil and to form an oil reservoir, the interior surface (2) of the bore comprises a transversal groove (5) that lies parallel to the longitudinal axis (3) of the piston-bore (1) and opens towards the exterior of the piston and an oil circulation groove (4) that intersects the transversal groove (5) and encircles the longitudinal axis (3).

Abstract: The invention relates to an oil scraper ring for pistons of internal combustion engines, said oil scraper ring comprising a disc (1) provided with a bearing surface (h) having an asymmetrical crowned form with a vertex line (3) extending over the periphery of the disc. Said disk (1) is arranged in a ring groove (7) of the piston and respectively has a ring groove side (6) opposing the piston head and a parallel ring groove side (5) facing the piston head. The aim of the invention is to achieve an improved oil scraping action compared to that of prior art, while reducing the friction and the abrasion of the bearing surface.

Abstract: The invention relates to a piston for internal combustion engines comprising a lower part which forms the shaft area and also comprising a piston upper part which is connected thereto by means of expandable screws and which forms the bottom and a ring area wherein the expanding screws in the piston upper part (1) are disposed on pressure pieces engaging in the respective bores in the lower piston part (1) and wherein the respective disposition between the pressure piece and the lower piston part (1) occurs via inclined adjacent surfaces. The aim of the invention is to invent a piston which is easy to produce, which in relation to prior art enables improved introduction of forces for the connection of the piston part to the piston.

Abstract: The invention relates to a piston (1), which is comprised of an approximately circular cylindrical upper area (5) and of a lower area (6), having two hubs (7), which are set back toward the piston central axis (8) so that, in the upper area (5), recesses (12, 12?) can be made, which are open toward the lower area (6), in the vicinity of the hubs (7). In order to make relief cuts (13, 13?) in the area between the hubs (7) and the upper area (5), a salt mold part (15) is placed on the respective window insert (14). The salt mold part (15) serves to produce the recesses (12, 12?) as well as the relief cuts (13, 13?) when casting the piston (1) and is washed out after the piston (1) has been cast.