Patents Assigned to Maillefer S.A.
  • Patent number: 11852594
    Abstract: A surface scanner for surface defect detection of a cable comprises a measuring part and an analysis part, the measuring part comprises non-contact distance measurement sensors, the cable is positionable between the sensors such that beams of the sensors are directable to the outer surface of the cable to sample areas at a circumference of the cable for a length of the outer surface (L) of the cable in a run direction (x) of the cable for providing measurement data, and the analysis part comprises a receiver for the measurement data, a processor for processing the measurement data providing defect detection data and a continuous 3D topographic map of the outer surface of the cable, the analysis part comprising a neural network trained for detecting surface defects of the cable and outputting surface defects detection data. The invention also relates to an arrangement and a method for surface defect detection of a cable.
    Type: Grant
    Filed: April 11, 2019
    Date of Patent: December 26, 2023
    Assignee: Maillefer S.A.
    Inventors: Janne Harjuhahto, Jaakko Harjuhahto
  • Publication number: 20210041375
    Abstract: A surface scanner for surface defect detection of a cable comprises a measuring part and an analysis part, the measuring part comprises non-contact distance measurement sensors, the cable is positionable between the sensors such that beams of the sensors are directable to the outer surface of the cable to sample areas at a circumference of the cable for a length of the outer surface (L) of the cable in a run direction (x) of the cable for providing measurement data, and the analysis part comprises a receiver for the measurement data, a processor for processing the measurement data providing defect detection data and a continuous 3D topographic map of the outer surface of the cable, the analysis part comprising a neural network trained for detecting surface defects of the cable and outputting surface defects detection data. The invention also relates to an arrangement and a method for surface defect detection of a cable.
    Type: Application
    Filed: April 11, 2019
    Publication date: February 11, 2021
    Applicant: Maillefer S.A.
    Inventors: Janne HARJUHAHTO, Jaakko HARJUHAHTO
  • Patent number: 9856351
    Abstract: The invention relates to a method and arrangement of crosslinking or vulcanizing an elongate element, the method including an extrusion step in which a conductor element is coated by a layer of crosslinkable synthetic material and a crosslinking step in which crosslinking reaction is carried out after the extrusion step. The crosslinking reaction is carried out at first in a first heating zone by heating by heating the coated conductor element in a temperature of 550 degrees Celsius or higher. The first heating zone is located downstream of the extrusion step. After the first heating zone the crosslinking reaction is carried further by heating the coated conductor in a temperature of 200-300 degrees Celsius in a second heating zone.
    Type: Grant
    Filed: February 17, 2016
    Date of Patent: January 2, 2018
    Assignee: MAILLEFER S.A.
    Inventor: Pekka Huotari
  • Patent number: 9551368
    Abstract: Spooling machine including two side frames spaced at a horizontal distance by a telescopic spacer beam, each frame having a pintle on supports for bearing a drum for cable pipe or hose, the telescopic spacer beam including at least one outer tube and at least one inner tube, which are slidably and telescopically one inside the other, and a locking device positioned between the outer tube and the inner tube for locking the outer and inner tube in adjustable position. The locking device includes a split part of the inner tube extending over a part of the length of the inner tube and dividing the inner tube into sections, and a force element for creating a swelling force on the split part of the inner tube to press the sections against the inner surface of the outer tube.
    Type: Grant
    Filed: August 13, 2012
    Date of Patent: January 24, 2017
    Assignee: MAILLEFER S.A.
    Inventor: Kari Mäkelä
  • Publication number: 20160237226
    Abstract: The invention relates to a method and arrangement of crosslinking or vulcanizing an elongate element, the method including an extrusion step in which a conductor element is coated by a layer of crosslinkable synthetic material and a crosslinking step in which crosslinking reaction is carried out after the extrusion step. The crosslinking reaction is carried out at first in a first heating zone by heating by heating the coated conductor element in a temperature of 550 degrees Celsius or higher. The first heating zone is located downstream of the extrusion step. After the first heating zone the crosslinking reaction is carried further by heating the coated conductor in a temperature of 200-300 degrees Celsius in a second heating zone.
    Type: Application
    Filed: February 17, 2016
    Publication date: August 18, 2016
    Applicant: MAILLEFER S.A.
    Inventor: Pekka HUOTARI
  • Patent number: 9022764
    Abstract: A system for manufacturing an irrigation pipe comprises an extrusion unit, a calibrator unit, a cooling unit for cooling the irrigation pipe in a cooling liquid, and a traction unit for drawing the irrigation pipe in the cooling unit. The cooling unit comprises a device for detecting holes in the wall of the irrigation pipe and arranged for being immersed in the cooling liquid. The device for detecting holes comprises at least one optical transmitter and at least one optical receiver which define an optical barrier. The device is arranged so that the holes in the irrigation pipe located below the device produce gas bubbles which modify the optical barrier.
    Type: Grant
    Filed: May 24, 2012
    Date of Patent: May 5, 2015
    Assignee: Maillefer S.A.
    Inventors: Alain Wisler, Jean-Charles Zaramella
  • Publication number: 20140191077
    Abstract: Spooling machine including two side frames spaced at a horizontal distance by a telescopic spacer beam, each frame having a pintle on supports for bearing a drum for cable pipe or hose, the telescopic spacer beam including at least one outer tube and at least one inner tube, which are slidably and telescopically one inside the other, and a locking device positioned between the outer tube and the inner tube for locking the outer and inner tube in adjustable position. The locking device includes a split part of the inner tube extending over a part of the length of the inner tube and dividing the inner tube into sections, and a force element for creating a swelling force on the split part of the inner tube to press the sections against the inner surface of the outer tube.
    Type: Application
    Filed: August 13, 2012
    Publication date: July 10, 2014
    Applicant: MAILLEFER S.A.
    Inventor: Kari Makela
  • Publication number: 20140150509
    Abstract: A system for manufacturing an irrigation pipe (100) comprising an extrusion unit (300) a calibrator unit (400) a cooling unit (600) for cooling the irrigation pipe (100) in a cooling liquid (30) a traction unit (500) for drawing the irrigation pipe (100) in the cooling unit (600) the cooling unit comprising a device for detecting holes (102) in the wall of the irrigation pipe (100) and arranged for being immersed in the cooling liquid (30), this device for detecting holes comprising at least one optical transmitter (1) and at least one optical receiver (2) which define an optical barrier (10), this device being arranged so that the holes (102) in the irrigation pipe (100) located below this device produce gas bubbles (20) which modify this optical barrier (10).
    Type: Application
    Filed: May 24, 2012
    Publication date: June 5, 2014
    Applicant: MAILLEFER S.A.
    Inventors: Alain Wisler, Jean-Charles Zaramella
  • Patent number: 8522807
    Abstract: An arrangement and method for unloading raw material in connection with a cable manufacturing apparatus. The arrangement includes a feed inlet connected to the cable manufacturing apparatus for feeding raw material into the cable manufacturing apparatus, the feed inlet being adapted to be connected to an unloading spout of the raw material. The arrangement further includes a seal for opening and closing the feed inlet when the unloading spout is connected to the feed inlet.
    Type: Grant
    Filed: January 21, 2011
    Date of Patent: September 3, 2013
    Assignee: Maillefer S.A.
    Inventors: Petri Vetterstrand, Jorma Leppänen, Juha Hiltunen
  • Publication number: 20130084383
    Abstract: A method and arrangement of crosslinking or vulcanising an elongate element in which method a conductor element is coated by a layer of crosslinkable synthetic material in an extrusion step and the crosslinking reaction is carried out after the extrusion step. The conductor element is pre-heated in a pre-heating step before the extrusion step by generating inductively eddy currents inside the conductor element which will heat up the conductor element. The pre-heating step is carried out by increasing temperature of the conductor element gradually so that temperature difference between outermost region of the conductor element and the inner layer of the conductor element remains below a pre-determined level at the end of the pre-heating step.
    Type: Application
    Filed: September 5, 2012
    Publication date: April 4, 2013
    Applicant: MAILLEFER S.A.
    Inventor: Esa KARVONEN
  • Patent number: 8192189
    Abstract: The invention relates to an arrangement in connection with extrusion tools. It comprises a nozzle structure which is provided with coaxially arranged nozzle elements (1, 2, 3, 4) and is arranged to form one or more layers which cover a flexible elongated element (6) on the surface of the flexible elongated element (3), which passes through the innermost nozzle element (4), and a guide member (5) corresponding the diameter of the elongated element (6) for controlling the flexible elongated element (6). The guide member (5) is arranged to be pushed in the direction of the elongated element (6) into its position inside the two innermost nozzle elements (3, 4) defining a first melt channel (7). The guide member (5) is arranged to provide a tapered space (52) between the elongated element (6) and the guide member (5), and the tapered space (52) is in fluid communication with the first melt channel (7).
    Type: Grant
    Filed: November 28, 2008
    Date of Patent: June 5, 2012
    Assignee: Maillefer S.A.
    Inventors: Eero Korolainen, Matti Sistola
  • Publication number: 20110209773
    Abstract: An arrangement and method for unloading raw material in connection with a cable manufacturing apparatus. The arrangement comprises a feed inlet connected to the cable manufacturing apparatus for feeding raw material into the cable manufacturing apparatus, the feed inlet being adapted to be connected to an unloading spout of the raw material. The arrangement further comprises sealing means for opening and closing the feed inlet when the unloading spout is connected to the feed inlet.
    Type: Application
    Filed: January 21, 2011
    Publication date: September 1, 2011
    Applicant: MAILLEFER S.A.
    Inventors: Petri VETTERSTRAND, Jorma LEPPÄNEN, Juha HILTUNEN
  • Patent number: 7910045
    Abstract: The invention relates to an arrangement for inductively heating an electrical conductor after the extrusion head in a process of manufacturing electrical cables (8) having insulation layer on the electrical conductor. The arrangement comprises a first distinctive part having induction means (5), and a second distinctive part having guide means (4) and provided in a splice box (3) for directing the magnetic field created with the induction means (5) to protect external parts from heating.
    Type: Grant
    Filed: June 2, 2005
    Date of Patent: March 22, 2011
    Assignee: Maillefer S.A.
    Inventor: Pekka Huotari
  • Publication number: 20090238908
    Abstract: The invention relates to an arrangement in connection with extrusion tools. It comprises a nozzle structure which is provided with coaxially arranged nozzle elements (1, 2, 3, 4) and is arranged to form one or more layers which cover a flexible elongated element (6) on the surface of the flexible elongated element (3), which passes through the innermost nozzle element (4), and a guide member (5) corresponding the diameter of the elongated element (6) for controlling the flexible elongated element (6). The guide member (5) is arranged to be pushed in the direction of the elongated element (6) into its position inside the two innermost nozzle elements (3, 4) defining a first melt channel (7). The guide member (5) is arranged to provide a tapered space (52) between the elongated element (6) and the guide member (5), and the tapered space (52) is in fluid communication with the first melt channel (7).
    Type: Application
    Filed: November 28, 2008
    Publication date: September 24, 2009
    Applicant: Maillefer S.A.
    Inventors: Eero KOROLAINEN, Matti SISTOLA
  • Publication number: 20090032990
    Abstract: An extrusion apparatus is used for extruding material through a nozzle (10) for forming a product In the nozzle (10), the material is pressed around rods (9) so that tubular cavities (13) are formed in the wall of the product. The rods (9) are hollow and the apparatus comprises channels (14) connected to the hollow rods (9) to enable flow in the tubular cavities (13).
    Type: Application
    Filed: July 3, 2006
    Publication date: February 5, 2009
    Applicant: Maillefer S.A.
    Inventor: Kari Kirjavainen
  • Publication number: 20090028977
    Abstract: Material is extruded with a device comprising at least two stators (1,2) one within the other and, between them, a rotor (3) in the shape of a convergent cone, the material being extruded from the device by rotating the rotor (3). The rotor (3) comprises openings (9), through which the material is led. The stators (1,2) comprise continuous grooves (8) for conveying the material out of the device. The stator grooves (8) alternately become lower and deeper, said grooves (8) being arranged such that when the groove of the inner stator (1) is low, the point of the groove of the outer stator (2) on the other side of the rotor (3) at a corresponding point is deep and vice versa.
    Type: Application
    Filed: July 3, 2006
    Publication date: January 29, 2009
    Applicant: MAILLEFER S.A.
    Inventor: Kari Kirjavainen
  • Publication number: 20080093005
    Abstract: The invention relates to an arrangement for inductively heating an electrical conductor after the extrusion head in a process of manufacturing electrical cables (8) having insulation layer on the electrical conductor. The arrangement comprises a first distinctive part having induction means (5), and a second distinctive part having guide means (4) and provided in a splice box (3) for directing the magnetic field created with the induction means (5) to protect external parts from heating.
    Type: Application
    Filed: June 2, 2005
    Publication date: April 24, 2008
    Applicant: MAILLEFER S.A.
    Inventor: Pekka Huotari
  • Publication number: 20070296123
    Abstract: The present invention relates to preparing extruded article by flowing heat plastified stream of extrudable resinous thermoplastic material through an extrusion orifice. In the invention crosslinking additives are introduced and mixed to the surface portion of the stream of extrudable resinous thermoplastic material before the extrusion step. After the extrusion step the crosslinking of the surface portion of the extruded article provided with the crosslinking additives is initiated by special initiation means.
    Type: Application
    Filed: November 14, 2005
    Publication date: December 27, 2007
    Applicant: Maillefer S.A.
    Inventor: Hannu Harjuhahto
  • Patent number: 7293682
    Abstract: The invention relates to an arrangement for a belt drive device, which comprises two continuous drive belts, which arc arranged to be operated by means of drive rollers (2), and which are arranged to travel around stretching rollers as continuous loops spaced apart, and which are arranged to be pressed by means of press rolls against the opposite surfaces of a cable or the like (3) to be drawn. In order to provide a simple structure, the drive rollers (2) are arranged to be rotated by a single power source by driving two planetary gears (8) connected in parallel and provided with angular front transmission. The rotary motion generated by the power source is arranged to be transmitted in the same direction to primary axles (9) of both planetary gears (8) provided with angular front transmission in order to rotate secondary axles (10) and the drive rollers (2) connected thereto in opposite directions.
    Type: Grant
    Filed: January 18, 2002
    Date of Patent: November 13, 2007
    Assignee: Maillefer S.A.
    Inventors: Jari Naumanen, Mauri Parri
  • Patent number: 7150426
    Abstract: Spooling apparatus comprising means for rotatably mounting a first reel and a second reel, catching means for guiding a thread (1) to be spooled onto the first reel and further to the second reel and cutting means (5) for cutting the thread to be spooled when the thread to be spooled is guided from the first reel onto the second reel. The cutting means (5) comprises at least one cutting blade (7) which is moved at least in the cutting direction (K) as a result of the tension of the thread (1) to be cut.
    Type: Grant
    Filed: June 18, 2003
    Date of Patent: December 19, 2006
    Assignee: Maillefer S.A.
    Inventor: Martti Huttunen